201104   food manufacturing and automation show
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201104 food manufacturing and automation show

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This presentation was given the 2011 Food Automation and Manufacturing Conference in Palm Beach, Florida. The presenters were Tom Nessen and Jon Cowan from Plex Systems. The presentation discusses ...

This presentation was given the 2011 Food Automation and Manufacturing Conference in Palm Beach, Florida. The presenters were Tom Nessen and Jon Cowan from Plex Systems. The presentation discusses the key components of a Food Safety Management System.

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  • Recalls increasing for several reasons, 3 of which include:Consumers are more aware and conscientiousMore federal and industry regulations and mandatesGlobalization and supply chain complexities have increased, where there are more points where issues can be introduced
  • Industry reaction to these recalls is more regulation:FSMA – new FDA regulation that mandates all companies must have Food Safety Management systems in place, including document control, HACCP and recall. This is the biggest change to Food Safety legislation in over 60 years.(from myGFSI website) GFSI – The Global Food Safety Initiative (GFSI) is a collaboration between some of the world's leading food safety experts from retailer, manufacturer and food service companies, as well as service providers associated with the food supply chain. It is coordinated by The Consumer Goods Forum, the only independent global network for consumer goods retailers and manufacturers worldwide. It serves the CEOs and senior management of nearly 400 members, in over 150 countries.Why did the Global Food Safety Initiative begin?In May 2000, following a number of food safety scares, a group of international retailer CEOs identified the need to enhance food safety, ensure consumer protection and to strengthen consumer confidence. They launched the Global Food Safety Initiative which sets requirements for food safety schemes through a benchmarking process in order to improve cost efficiency throughout the food supply chain. WalMart and other major retailers mandate suppliers follow one of the 8 schemas supported by GFSI, which includes SQF and variants of ISO22000. These standards are very similar to the FSMA recently set by the FDA
  • So How do Manufacturers comply with government and industry mandates with limited resources and all this complexity in the F&B supply chain?
  • The reason Plex is perfectly suited is because we have solutions for all three major areas (pillars) of Food Saftey: Manufacturing Operations Management (MOM) – shop floor integration, OEE, Production Tracking, etc..eHACCP – Hazard Analysis and Critical Control Points in electronic format – Quality, risk management and document control Traceability – managing recalls and lot traceWhile other companies offer point solutions Plex can offer a full Food Safety Management Suite, Plus ERP functionality
  • The reason Plex is perfectly suited is because we have solutions for all three major areas (pillars) of Food Saftey: Manufacturing Operations Management (MOM) – shop floor integration, OEE, Production Tracking, etc..eHACCP – Hazard Analysis and Critical Control Points in electronic format – Quality, risk management and document control Traceability – managing recalls and lot traceWhile other companies offer point solutions Plex can offer a full Food Safety Management Suite, Plus ERP functionality
  • The reason Plex is perfectly suited is because we have solutions for all three major areas (pillars) of Food Saftey: Manufacturing Operations Management (MOM) – shop floor integration, OEE, Production Tracking, etc..eHACCP – Hazard Analysis and Critical Control Points in electronic format – Quality, risk management and document control Traceability – managing recalls and lot traceWhile other companies offer point solutions Plex can offer a full Food Safety Management Suite, Plus ERP functionality
  • Through food safety management systems, which have traditionally been paper based. New legislation is going to make this increasingly more difficult to manage on Paper. We feel Plex and cloud technologies are perfectly suited to manage this for manufacturers of all sizes

201104   food manufacturing and automation show 201104 food manufacturing and automation show Presentation Transcript

  • The Question…
    How doyou achieve compliance, improve efficiencies and gain competitive advantage?
  • what’s in a number?
    these numbers tell a story about
    food safety
    a single food product may contain over 50 ingredients,
    50
    10
    500
    1
    where many ingredients are sourced globally and have been touched by 10 or more business entities.
    a single manufacturer may have over 500unique suppliers of ingredients,
    and it only takes 1 incident to destroy a company.
  • 800
    600
    total number
    of food recalls
    400
    200
    2006
    2007
    2008
    2009
    2010
    0
  • food safety modernization act (FDA)
    bio-terrorism act of 2002
    USDA
    ISO 22000
    safe quality food (SQF)
    british retail consortium (BRC)
    global food safety initiative (GFSI)
  • how can
    manufacturers comply?
  • the status quo
    SPC
    Quality
    HR – Skills Matrix
    HACCP
    OEE
    Document
    Control
    PlantMaintenance
    Traceability
    Compliance
    Management
    Fragmented Data Sources
  • instant traceability
    &
    recall mgt
    • shop floor data collection
    • human machine interface (HMI)
    • mobile device operations
    • OEE reporting
    • rejection tracking
    • machine integration (SCADA)
    • allergen control
    • production scheduling
    • pick, pack & ship
    manufacturing operations management system (MOMS)
    MOMS
    food quality
    &
    electronic HACCP
    ERP
    Food Safety Management Solution
  • Control Panel
    MOMS
  • Control Panel
  • Control Panel
    Plant & Quality Bulletins
    Production
    Recording
    Maintenance
    Work Orders
    Barcode
    Labeling
    Gauge
    Calibration
    Control
    Production
    Scheduling
    Checksheet
    History
    Quality
    Reporting
    Document
    Control
    Access
    HACCP
    Reporting
    Time Clock
    Training
    OSHA Reporting
    Employee
    Innovations
    PLC
    Integration
  • Enabling mobility
    MOMS
  • Enabling OEE
    MOM
  • traceability
    &
    recall management
    manufacturing operations management system (MOMS)
    • HR – skills matrix
    • visitor log
    • supplier approval & scorecarding
    • accounting & finance
    • advanced product costing
    • CRM
    • maintenance management
    • purchasing
    food quality
    &
    electronic HACCP
    • embedded document control
    • compliance management
    • electronic HACCP
    • checklists / SOP’s
    • corrective & preventative action
    • critical control point alarming
    • SPC charting
    • electronic signature
    • workflow
    ERP
    food safety
  • Enabling eHACCP
    eHACCP
  • Enabling eHACCP
  • Enabling eHACCP
  • Enabling SPC
  • Instant traceability
    &
    recall mgt
    • graphical product genealogy
    • extended supply chain tracking
    • lot trace and trace
    • allergen tracking
    • reduce scope of a recall
    • quickly contain tainted product
    manufacturing operations management system (MOMS)
    traceability
    • HR – skills matrix
    • visitor log
    • supplier approval & scorecarding
    • accounting & finance
    • advanced product costing
    • CRM
    • maintenance management
    • purchasing
    food quality
    &
    electronic HACCP
    ERP
  • what’s in this cookie?
    Bleached Enriched Wheat Flour
    Wheat Flour, Niacin, Reduced Iron, Thiamine Mononitrate, Riboflavin, Folic Acid,
    Candy Pieces
    Dark Chocolate - Sugar, Chocolate liquor, cocoa butter, butter oil, soy lecithin, vanillia
    Sugar, Yellow #5 Lake Yellow, Yellow # 6 Lake, Blue #2 Lake, Red #40 Lake, Blue #1, Yellow #6, Yellow #5, Blue #1, Gum Arabic, Corn Syrup
    Confectioners Glaze - Carnauba wax, beeswax and shellac
    High fructose corn syrup
    Butter
    Pasteurized cream, water, lactic Acid
    Sugar
    Shortening
    Canola Oil, Hydrogenated cottonseed oil, citric acid
    Eggs
    Contains less than 2% of 6 other ingredients
    traceability
  • a tale of two ingredients
    gum arabic
    vanillia
    traceability
    food additives
    processor
    candy maker
    candy maker
    extracts manufacturer
  • traceability
  • traceability
  • traceability
  • Instant traceability
    &
    recall mgt
    • shop floor data collection
    • human machine interface (HMI)
    • mobile device operations
    • OEE reporting
    • rejection tracking
    • machine integration (SCADA)
    • allergen control
    • production scheduling
    • pick, pack & ship
    • graphical product genealogy
    • extended supply chain tracking
    • lot trace and trace
    • allergen tracking
    • reduce scope of a recall
    • quickly contain tainted product
    manufacturing operations management system (MOMS)
    traceability
    MOMS
    • embedded document control
    • compliance management
    • electronic HACCP
    • checklists / SOP’s
    • corrective & preventative action
    • critical control point alarm
    • SPC charting
    • electronic signature
    • workflow
    food quality
    &
    electronic
    HACCP
    • HR – skills matrix
    • visitor log
    • supplier approval
    • accounting & finance
    • advanced product costing
    • CRM
    • maintenance management
    • purchasing
    ERP
    ERP
    food safety
    Food Safety Management Solution
  • enterprise food safety management & ERP
  • “The Cloud”
    Research
    Maps
    Business
    Software
  • Benefits of Cloud
  • twitter:
    blog: foodsafteymanagement.wordpress.com
    Jon Cowan – jlcowan@plex.com
    Tom Nessen – tnessen@plex.com