©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
©2007  J & A International I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANC...
I N T E R N A T I O N A L ,  I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE
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Lean Transformation at LeanTOC

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Transcript of "Lean Transformation at LeanTOC"

  1. 1. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE OVERVIEW www.leantoc.com <ul><li>LEANTOC = LEAN (Toyota Production System) + </li></ul><ul><li>TOC (Theory of Constraints) </li></ul><ul><li>We provide the principles of Constraint Management with the tools and philosophy of the Toyota Production System to get Bottom Line Results for our clients. </li></ul><ul><li>Over 60 Clients: Parker Hannifan, Hexagon, USAF, Owens Corning, Verizon, Emerson, Chevron, Valenite, Ryobi, Amoco, Life Fitness, Stanadyne, Auto Alliance of Thailand, </li></ul><ul><li>P & L Impact: </li></ul><ul><ul><li>Over $4.5 million savings for pump assembly/machining </li></ul></ul><ul><ul><li>Over $3 million savings for rubber mixing company </li></ul></ul>
  2. 2. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE 7. 6. 5. 4. 3. 2. 1. Keith Johnson Background and Bio www.leantoc.com <ul><li>27 years experience (15 yrs Consulting): Lean Enterprise, Strategic Planning, Design/QFD and Quality Systems </li></ul><ul><li>Over 60 Clients: Europe, Asia, Africa, North America </li></ul><ul><li>Trained by Disciples of Shingo, Goldratt and Shingijitsu </li></ul><ul><li>Expertise: “Hands-on” implementation experience in Toyota Production System and Constraint Management, SMED, TPM, one-piece flow, QFD, ISO 9000, Six Sigma, Hoshin Kanri </li></ul><ul><li>Industries: Metal Working, Pumps, Assembly, Rubber Mixing, Nonwovens, DOD, Telecommunications, Food and Beverage, Fabrication, Chemicals, Pulp and Paper, Oil, Electronics </li></ul>
  3. 3. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS USAF- Tyndale AFB Drone Parachute Packing Lead Time Reduction
  4. 4. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS Emerson Electric Astec China Division One-Piece Flow Cell
  5. 5. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS Emerson Electric Astec Set Up Reduction
  6. 6. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS Stanadyne-Windsor, CT One-Piece Flow Cell Product Travel Reduction
  7. 7. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS USAF Foreign Missile Sales Technical Contract Support Cycle Time Reduction
  8. 8. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS Emerson Electric PIC Seals Office Kaizen Order Entry Cycle Time Reduction
  9. 9. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS Parker Hannifan Total Lean Transformation Mfg and Office
  10. 10. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS Stanadyne – Jax, NC One-Piece Flow Cell Cycle Time Reduction
  11. 11. ©2007 J & A International I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE PAST PROJECTS USAF – Ogden, UT C-5 Landing Gear Flow Day Reduction
  12. 12. I N T E R N A T I O N A L , I N C. J & A INTEGRATING PEOPLE AND TECHNOLOGY FOR HIGH PERFORMANCE

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