CONTENTS
Title

Section

General Information
Dimensions

Body
Measurement
Manual
FOREWORD
This manual has been prepared to...
VEHICLE IDENTIFICATION NUMBERS (VIN)
General (L.H.D.) specs.
MNB BS4D40✻W 10001—
✻
MNB LS4D40✻W 10001—
✻
MNB BS4D70✻W 1000...
GENERAL INFORMATION

I

I

HOW TO USE THIS MANUAL ................................ I-2
HOW TO USE THIS MANUAL................
HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL

AVF201000001B01

This manual contains frame and cab...
HOW TO USE THIS MANUAL
How To Read Cabin Dimensions
• Cabin dimensions are the actual dimensions between two standard poin...
HOW TO USE THIS MANUAL
Symbols of Body Dimensions
• The following 8 symbols are used to indicate the standard points.

SYM...
DIMENSIONS

I

II
DIMENSIONS ......................................................... II-2
FRAME DIMENSIONS.................
II–2
25
408

{0.98} {16.06}
95
435

{3.74} {17.13}
104
{4.09}
548
{21.57}
567
{22.32}
507
{19.96}
I
J

913
{35.94}
1,224 {...
DIMENSIONS
Straight-line dimensions
mm {in}
A

D

552
{21.73}

H

F

508
{20.00}

1,115 {43.90}

600
{23.62}

I

1,193 {46...
DIMENSIONS
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)

AVF981653020B01

1
A

5

6

9

A'

B'

C

7

D

B

C'

2
13

8

14

12...
DIMENSIONS
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)

AVF981653020B02

A

II

1
C B
D

10

E

A'

3

8
5

4

2

9

6
11

B'
...
DIMENSIONS
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS

AVF981670010B01

F

D

1

A

11

7

21
17

18
19

13

4

E

K

G

12...
DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (1)

AVF981670001B01

II

A
E

B

4

1
2

C

F

3

5

D

6
G

AVF9816B009

A

B

...
DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (2)

AVF981670001B02

H

E
A

4
I

7

F

1

8
B

5

G

J

2

6

C

3

D

AVF9816B...
DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (3)

AVF981670001B03

II

E
A

4

1

F

B
I

2

G

5
H

6

7

C

3
D

AVF9816B013...
DIMENSIONS
REAR BODY STRAIGHT-LINE DIMENSIONS (1)

AVF981670002B01

A

A'

1

3

2

B

B'

6

4

10

5

17

18

9

C

7

C...
DIMENSIONS
End Of Sie

REAR BODY STRAIGHT-LINE DIMENSIONS (2)

AVF981670002B02

A'

A

II
9

2

1

B

3

B'

6

4

8

10
5...
CONTENTS
Title

RANGER
Body
Measurement
Chart
Manual
FOREWORD
This manual has been prepared to
provide information coverin...
VEHICLE IDENTIFICATION NUMBERS (VIN)
MNB
MNB
MNB
MNB

BS✻✻✻✻✻✻
DS✻✻✻✻✻✻
LS✻✻✻✻✻✻
US✻✻✻✻✻✻
GENERAL INFORMATION

00
SECTION

00

Toc of SCT INFORMATION . . . 00-00
GENERAL
Toc of SCT

00–00

GENERAL INFORMATION
HOW...
GENERAL INFORMATION
HOW TO USE THIS MANUAL

DCF000000000B03

This manual contains frame and cabin dimensions. An explanati...
GENERAL INFORMATION
How To Rear Cabin Dimensions
• Cabin dimensions are the actual dimensions between two standard points....
GENERAL INFORMATION
Symbols of Body Dimensions
• The following 8 symbols are used to indicate the standard points.

SYMBOL...
BODY & ACCESSORIES

09
SECTION

Toc of SCT
BODY STRUCTURE
80D

[DIMENSIONS] . . . . . . . . . . . 09-80D
Toc of SCT

09–80...
09–80D–2
21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
N
K
O
P
L
Q

314
453
1,115
568
1,007
498

{12.36}
{17.83}
{43.9...
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A

F

H

I

K

J

O

L

P

M

80D
1,115
{43.90}

1,081
{42.56...
09–80D–4
314 113 75
21
4
88
{0.16} {0.83} {3.46} {12.36} {4.45} {2.95}
K
P
Q
L

453
1,115
760
777
498

{17.83}
{43.90}
{29...
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A

F

H

J

I

P

K

L

Q

M

80D
1,115
{43.90}

1,081
{42.56...
09–80D–6
M
J
N
O
K
P

314
453
1,642
208
1,007
498

{12.36}
{17.83}
{64.65}
{8.19}
{39.65}

385 {15.16}

I
1,024 {40.31}

1...
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A

F

H

I

J

N

K

O

L

80D
1,645
{64.76}

1,081
{42.56}

...
21
4
{0.16} {0.83}

09–80D–8
N
I
O
P
J
1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}

FRAME DI...
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A

E

G

H

I

O

P

J

K

80D
1,645
{64.76}

1,081
{42.56}

...
930 {36.61}
754 {29.69}
660 {25.98}

842 {33.15}

A

42 {1.65}

160 {6.30}

237 {9.33}
310 {12.20}
B
E

21
4
{0.16} {0.83}...
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A

E

G

I

H

J

P

K

Q

L

80D
1,115
{43.90}

1,081
{42.56...
21
4
{0.16} {0.83}

09–80D–12
N
I
O
P
J
1,024 {40.31}

1,140 {44.88}

1,140 {44.88}

1,224 {48.19}

1,230 {48.43}

FRAME D...
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A

E

G

H

I

O

P

J

K

80D
1,645
{64.76}

1,081
{42.56}

...
BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)

DCF098053020B01

mm {in}

A'

A
795
{31.30}
B'
1,122
...
BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)

DCF098053020B02

A

80D
mm {in}

1,240
{48.82}

D

E
...
BODY STRUCTURE [DIMENSIONS]
A

B

C

Fr

Fr

Fr
,
F,F

D

E

Fr

Fr

G
F
,
F

Fr

Fr
DBG0980B014

Point
symbol

Designatio...
BODY STRUCTURE [DIMENSIONS]
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB)

DCF098070010B01

mm {in}

F

489
{19....
BODY STRUCTURE [DIMENSIONS]
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)

DCF098070010B02

mm {in}

489
{19.25}
...
BODY STRUCTURE [DIMENSIONS]
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HIRIDER)

DC...
BODY STRUCTURE [DIMENSIONS]
A

B

Fr
F

C

D

Fr

Fr
G

Fr

H

Fr

E

Fr

Fr
I

J

Fr

Fr

Fr
DBG0980B021

.

Point
symbol...
BODY STRUCTURE [DIMENSIONS]
ROOM STRAIGHT-LINE DIMENSIONS (REGULAR CAB)

DCF098070001B01

mm {in}

A
E

B

C
RH:913
{35.94...
BODY STRUCTURE [DIMENSIONS]
End Of Sie

ROOM STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)

DCF098070001B02

A

mm {in}

E
B
RH:1,...
BODY STRUCTURE [DIMENSIONS]
A

B

D

C

E

80D
Fr
F

Fr
G

H

Fr

Fr

Fr

Fr
I

Fr

Fr

J

Fr

Fr

L

K

Fr

Fr

DBG0980B0...
BODY STRUCTURE [DIMENSIONS]
ROOM STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)

DCF098070001B...
BODY STRUCTURE [DIMENSIONS]
A

B

C

D

E

80D
Fr

Fr
F,H

F

Fr
J

I

G

Fr

Fr
K

H

Fr

Fr

Fr

Fr

Fr

M

Fr
DBG0980B0...
BODY STRUCTURE [DIMENSIONS]
D
A

E

mm {in}

F
H

B
1,362
{53.62}
C

1,101 1,110
{43.35} {43.70}

1,248
{49.13}

1,472
{57...
F344-10-06H(INDEX).fm 1 ページ

2006年8月3日 木曜日 午後5時12分

CONTENTS
Title

RANGER
EVEREST
Body
Measurement
Chart
Manual
Supplemen...
F344-10-06H(INDEX).fm 2 ページ

2006年8月3日 木曜日 午後5時12分

VEHICLE IDENTIFICATION NUMBERS (VIN)
RANGER
MNB BS✻✻✻✻✻✻
MNB DS✻✻✻✻✻✻
...
F344-10-05L(00-00).fm 1 ページ

2006年8月3日 木曜日 午後5時11分

GENERAL INFORMATION

00
SECTION

00

Toc of SCT INFORMATION . . . 00-0...
F344-10-05L(00-00).fm 2 ページ

2006年8月3日 木曜日 午後5時11分

GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBER (VIN) CODE[EVEREST]
...
F344-10-05L(00-00).fm 3 ページ

2006年8月3日 木曜日 午後5時11分

GENERAL INFORMATION
Example
DIMENSIONS

Shows box size

FRAME DIMENSIO...
F344-10-05L(00-00).fm 4 ページ

2006年8月3日 木曜日 午後5時11分

GENERAL INFORMATION
How To Rear Cabin Dimensions
• Cabin dimensions ar...
F344-10-05L(00-00).fm 5 ページ

2006年8月3日 木曜日 午後5時11分

GENERAL INFORMATION
Symbols of Body Dimensions
• The following 8 symbo...
F344-10-05L(09-80).fm 1 ページ

2006年8月3日 木曜日 午後5時10分

BODY & ACCESSORIES

09
SECTION

Toc of SCT
BODY STRUCTURE
80D

[DIMENS...
F344-10-05L(09-80).fm 2 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
FRAME DIMENSIONS[DIMENSIONS]

id0980106010...
F344-10-05L(09-80).fm 3 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
A

D

552
{21.73}...
F344-10-05L(09-80).fm 4 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]

P

L

1,024 {40.31}
M

Q

314

453

1,115...
F344-10-05L(09-80).fm 5 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol
D
E
F
G
H
I
J
K

Designation
...
F344-10-05L(09-80).fm 6 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]

R

M

453

1,115

760

777

498

{17.83}
...
F344-10-05L(09-80).fm 7 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol
D
E
F
G
H
I
J
K
K’

Designati...
F344-10-05L(09-80).fm 8 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]

K

R

408

435

1,115

760

777

498

{16...
F344-10-05L(09-80).fm 9 ページ

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BODY STRUCTURE [DIMENSIONS]
Point
symbol

Designation

E
F
G
H
I
J
J’
...
F344-10-05L(09-80).fm 10 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]

O

K

L

P

314

453

1,642

208

1,007
...
F344-10-05L(09-80).fm 11 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol

Designation

F
G
H
I
J
J’

...
F344-10-05L(09-80).fm 12 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]

P

J

Q

K

408

435

1,642

208

1,007
...
F344-10-05L(09-80).fm 13 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol

Designation

G
H
I
I’

Cabi...
F344-10-05L(09-80).fm 14 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]

P

J

Q

K

408

435

1,642

208

1,007
...
F344-10-05L(09-80).fm 15 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol

Designation

G
H
I
I’

Cabi...
F344-10-05L(09-80).fm 16 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)[D...
F344-10-05L(09-80).fm 17 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)[D...
F344-10-05L(09-80).fm 18 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol

Designation
Windshield garn...
F344-10-05L(09-80).fm 19 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
RANGER (REGULAR CAB)
F

488
{19.21}

C

8...
F344-10-05L(09-80).fm 20 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
RANGER (DOUBLE CAB)
488
{19.21}

C

1,127...
F344-10-05L(09-80).fm 21 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
RANGER (STRETHC CAB {WITH REAR ACCESS SYS...
F344-10-05L(09-80).fm 22 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
A

B

C

Fr

D

Fr

Fr

F

G

H

Fr

Fr

...
F344-10-05L(09-80).fm 23 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
A

B

C

D

E

80D
Fr

Fr
F

Fr

Fr

Fr

...
F344-10-05L(09-80).fm 24 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
B

A

Fr

Fr

Fr
G

F

Fr

Fr

H

Fr

Fr
...
F344-10-05L(09-80).fm 25 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
RANGER (DOUBLE CAB)
A
E
B
RH:1,000
{39.37...
F344-10-05L(09-80).fm 26 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol
A
B
C
D
E
F

Designation
Har...
F344-10-05L(09-80).fm 27 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
A

B

C

D

E

80D
Fr

Fr
F,H

F

Fr
J

I...
F344-10-05L(09-80).fm 28 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
ROOM STRAIGHT-LINE DIMENSIONS (2)[DIMENSI...
F344-10-05L(09-80).fm 29 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
RANGER (STRETHC CAB {WITH REAR ACCESS SYS...
F344-10-05L(09-80).fm 30 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol
J

Hole diameter
or bolt or ...
F344-10-05L(09-80).fm 31 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
Point
symbol
A
B
C
D
E

Hole diameter
or ...
F344-10-05L(09-80).fm 32 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
A

B

C

D

C',D'

C'

Fr
E'

E

Fr

Fr

...
F344-10-05L(09-80).fm 33 ページ

2006年8月3日 木曜日 午後5時10分

BODY STRUCTURE [DIMENSIONS]
REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DI...
Number:

Service Bulletin

Ford Motor Company
Category

Ref. No.

Literature

Page

1 of 1

LF 017/02

Coverage

Date issu...
DIMENSIONS

I

II
DIMENSIONS ......................................................... II-2
CABIN SIDE FRAME STRAIGHT-LINE...
DIMENSIONS

DIMENSIONS
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS

ABE981670010B01

Freestyle cab/Stretch cab (with Rear Ac...
DIMENSIONS
End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (1)

ABE981670001B01

Freestyle cab/Stretch cab (with Rear Access Syst...
DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (2)

ABE981670001B02

Freestyle cab/Stretch cab (with Rear Access System)
D

A

E...
Finance & AsiaĆPartner Export Office
Ford Japan Limited

Number:

Service Bulletin

Category

Ref. No.

Literature

LF040/...
RANGER BODY MEASUREMENT MANUAL F330–10–99A

VEHICLE IDENTIFICATION NUMBERS (VIN)
European specs.
WF0 DMBɶ30WW 105280ɝ
WF0 ...
II - 2

Added 11/1999 (Ref. No. LF040/99)

C

930 {36.61}
754 {29.69}

310 {12.20}

660 {25.98}

D
E

428 {16.85}

500 {19...
1

II - 3

2

A : CABIN MOUNTING BRACKET No.1 ӕ30
B : BUMPER STAY BRACKET ӕ15
C : TIE DOWN HOOK MOUNTING HOLE ӕ16
D : FRON...
II - 4

Added 11/1999 (Ref. No. LF040/99)

930 {36.61}

C

754 {29.69}
310 {12.20}

A
D
E

428 {16.85}

500 {19.69}
883 {3...
1

2

A : CABIN MOUNTING BRACKET No.1 ӕ30
B : BUMPER STAY BRACKET ӕ15
C : TIE DOWN HOOK MOUNTING HOLE ӕ16
D : FRONT SUSPEN...
II - 8

Added 11/1999 (Ref. No. LF040/99)

C

930 {36.61}
754 {29.69}
660 {25.98}

310 {12.20}

A

237 {9.33}

M

E

842 {...
2

1

A : CABIN MOUNTING BRACKET No.1 ӕ30
B : BUMPER STAY BRACKET ӕ15
C : TIE DOWN HOOK MOUNTING HOLE ӕ16
D : REBOUND STOP...
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
manual de medidas de carroceria y chasis ranger courier
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Transcript of "manual de medidas de carroceria y chasis ranger courier"

  1. 1. CONTENTS Title Section General Information Dimensions Body Measurement Manual FOREWORD This manual has been prepared to provide information covering normal service repairs and maintenance for the EVEREST. As all information in this manual was the best available at the time of printing, vehicle specification and other information will be updated in Service Information. Ford Moter Company I II © 2003 Ford Moter Company All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Moter Company. PRINTED IN , JANUARY 2003 F337–10–03A
  2. 2. VEHICLE IDENTIFICATION NUMBERS (VIN) General (L.H.D.) specs. MNB BS4D40✻W 10001— ✻ MNB LS4D40✻W 10001— ✻ MNB BS4D70✻W 10001— ✻ MNB LS4D70✻W 10001— ✻ MNB BSYD40✻W 10001— ✻ MNB LSYD40✻W 10001— ✻ MNB BS4D40✻W 10001— ✻ General (R.H.D.) specs. MNC BS4D40✻W 10001— ✻ MNC LS4D40✻W 10001— ✻ MNC BS4D70✻W 10001— ✻ MNC LS4D70✻W 10001— ✻ MNC BS417✻✻ ✻✻W 10001— ✻✻ MNC LS417✻✻W 10001— ✻
  3. 3. GENERAL INFORMATION I I HOW TO USE THIS MANUAL ................................ I-2 HOW TO USE THIS MANUAL.............................. I-2 I–1
  4. 4. HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL AVF201000001B01 This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given below. How To Read Frame Dimensions • Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface. • When there are no specific indications, the standard points and dimensions are symmetrical in regard to the center of the vehicle. • The hypothetical lines may differ according to the vehicle model. • The outline drawing shows the figure that projected vehicle from the upper side. DIMENSIONS Shows box size FRAME DIMENSIONS 10 FEET Shows applicable vehicle Pay Load:2t Engine:SL Mission:5MT Shows dimension E I J K L M N 888{34.96} 635{25.0} 888{34.96} 930{36.61} F G H O P Q 313{12.32} D mm{in} 202{7.95} B A 634{24.96} 520{20.47} 836{32.91} 900{35.43} Flat-plane dimensions R S T C 598{23.54} 365 223 {8.78} {14.37} 95{3.74} 27{1.06} 85{3.35} 290{11.42} 198{7.80} 300{11.81} 300{11.81} 177{6.97} 247{9.72} 293{11.54} 395{15.55} 126{4.96} 500{19.69} 165{6.50} 200{7.87} 48{1.89} 195{7.68} 126{4.96} 191{7.52} Shows point symbol 584{22.99} 11 {0.43} 358 150 489 {5.91} {19.25} {14.09} 172{6.77} 131{5.16} 171{6.73} 792{31.18} Shows imaginary reference line Straight-line dimensions B Q O I 853{33.58} 850{33.48} 1,229 {48.39} 1,227{48.31} E K 1,078{42.44} L 814{32.05} R N 807{23.90} 1,192{46.93} Shows point name Point symbol Designation A B C D E F G H I Side member outer front end Crossmember No.1 guide pipe Side member standard hole Air duct bracket Front spring hanger front Crossmember No.2 side hole Radiator guide bracket Crossmember No.3 side hole J Cabin mounting bracket Dumper mounting hole Hole diameter or bolt or nut size mm{in} 14.5 {0.57} 10 {0.39} 10 {0.39} 19 {0.75} 54 {2.13} 10 {0.39} 40 {1.57} 13 {0.51} 13x15 {0.51x0.59} Point symbol K L M N O P Q R S T Designation Front spring hanger rear Crossmember No.4 side hole Crossmember No.5 side hole Rear spring hanger front Spring helper bracket Stopper bracket Spring helper bracket Rear spring hanger rear Crossmember No.6 side hole Side member standard hole Hole diameter or bolt or nut size mm{in} 33 {1.30} 70 {2.76} 70 {2.76} 19 {0.75} 10 {0.39} 13.7 {0.54} 10 {0.39} 33 {1.30} 67 {2.64} 19 {0.75} Shows slot AVF2010B001 I–2
  5. 5. HOW TO USE THIS MANUAL How To Read Cabin Dimensions • Cabin dimensions are the actual dimensions between two standard points. • When there are no specific indications, the standard points and dimensions are symmetrical in regard to the center of the vehicle. Shows vehicle section DIMENSIONS FRONT BODY DIMENSIONS AII Models Shows measured location Shows conforming cabin , 1 A Shows point symbol (Right side of vehicle) A Shows point symbol (Left side of vehicle) 3 2 , B 4 B C 5 C 9 11 10 13 12 , , 14 15 E Shows detail drawing of points 17 18 , F 7 8 C Fr Fr 16 F B A D 6 D , E D E Fr Fr Fr F Fr Shows front of vehicle Mesured location 1 2 Dimensions mm{in} 1,589 {62.56} 3 740 {29.13} 1,881 {74.06} 4 1,881 {74.06} 5 1,723 {67.83} 1,705 {67.13} 6 7 8 9 Mesured location Dimensions mm{in} 10 11 1,742 {68.58} 313 {12.32} 12 585 {23.03} 13 14 1,659 {65.31} 1,815 {71.46} 305 {12.01} 1,399 {55.08} 15 16 1,735 {68.31} 554 {21.81} 17 18 1,574 {61.97} 1,737 {68.39} 246 {9.69} AVF2010B002 I–3 I
  6. 6. HOW TO USE THIS MANUAL Symbols of Body Dimensions • The following 8 symbols are used to indicate the standard points. SYMBOL MEANING SYMBOL Center of circular hole Center elliptical hole MEANING Panel seam, bead, etc. (arrow only) Bolt tip Edge of hole Center of rectangular-shaped hole Notch Edge of rectangular-shaped hole AVF2010B003 End Of Sie I–4
  7. 7. DIMENSIONS I II DIMENSIONS ......................................................... II-2 FRAME DIMENSIONS......................................... II-2 FRONT BODY STRAIGHT-LINE DIMENSIONS (1) .............................................. II-4 FRONT BODY STRAIGHT-LINE DIMENSIONS (2) .............................................. II-5 CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS ................................................... II-6 ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-7 ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-8 ROOM STRAIGHT-LINE DIMENSIONS (3) ........ II-9 REAR BODY STRAIGHT-LINE DIMENSIONS (1) ............................................ II-10 REAR BODY STRAIGHT-LINE DIMENSIONS (2) ............................................ II-11 II–1
  8. 8. II–2 25 408 {0.98} {16.06} 95 435 {3.74} {17.13} 104 {4.09} 548 {21.57} 567 {22.32} 507 {19.96} I J 913 {35.94} 1,224 {48.19} 1,030 {40.55} 1,281 {50.43} 1,224 {48.19} 580 {22.83} 1,230 {48.43} 842 {33.15} 865 {34.06} 842 {33.15} 660 {25.98} FRAME DIMENSIONS 374 {14.72} H 305 {12.01} G 186 {7.32} F 175 {6.89} E 4 {0.16} D 148 {5.83} C 238 {9.37} B 362 {14.25} A 255 {10.04} RH:154 {6.06} LH:139 {5.47} 238 {9.37} 930 {36.61} DIMENSIONS DIMENSIONS Flat-plane dimensions AVF981638010B01 mm {in} K 325 {12.80} AVF9816B001
  9. 9. DIMENSIONS Straight-line dimensions mm {in} A D 552 {21.73} H F 508 {20.00} 1,115 {43.90} 600 {23.62} I 1,193 {46.97} 1,053 {41.46} 1,521 {59.88} K II 1,252 {49.29} 2,141 {84.29} 1,771 {69.72} 1,658 {65.28} 1,352 {53.23} 1,081 {42.56} 1,756 {69.13} AVF9816B002 . Point symbol A B C D E F Designation Cabin mounting bracket Bumper stay bracket Rebound stop bracket Upper arm bracket Rebound stop bracket Cabin mounting bracket Hole diameter or bolt or nut size mm{in} ø23 {0.91} ø15 {0.59} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} Point symbol G H I J K Designation Torsion bar bracket Cabin mounting bracket Cabin mounting bracket Side member Cabin mounting bracket Hole diameter or bolt or nut size mm{in} ø13.7 {0.54} ø65 {2.56} ø26 {1.02} ø15 {0.59} ø36 {1.42} End Of Sie II–3
  10. 10. DIMENSIONS FRONT BODY STRAIGHT-LINE DIMENSIONS (1) AVF981653020B01 1 A 5 6 9 A' B' C 7 D B C' 2 13 8 14 12 11 10 E E' D' 4 3 AVF9816B003 A B C Fr Fr D Fr Fr E Fr AVF9816B004 . Mesured location 1 2 3 4 5 6 7 End Of Sie II–4 Dimensions mm{in} 1,229 {48.39} 714 {28.11} 1,410 {55.51} 1,120 {44.09} 288 {11.34} 980 {38.58} 504 {19.84} Mesured location 8 9 10 11 12 13 14 Dimensions mm{in} 1,410 {55.51} 509 {20.04} 1,125 {44.29} 415 {16.34} 986 {38.82} 711 {27.99} 785 {30.91}
  11. 11. DIMENSIONS FRONT BODY STRAIGHT-LINE DIMENSIONS (2) AVF981653020B02 A II 1 C B D 10 E A' 3 8 5 4 2 9 6 11 B' 7 13 D' C' F 12 E' AVF9816B005 A B C Fr Fr D Fr E Fr Fr F Fr AVF9816B006 . Mesured location 1 2 3 4 5 6 7 Dimensions mm{in} 1,240 {48.82} 570 {22.44} 1,452 {57.17} 1,438 {56.61} 1,434 {56.46} 1,360 {53.54} 1,342 {52.83} Mesured location 8 9 10 11 12 13 Dimensions mm{in} 383 {15.08} 1,448 {57.01} 546 {21.50} 1,457 {57.36} 928 {36.54} 1,236 {48.66} End Of Sie II–5
  12. 12. DIMENSIONS CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS AVF981670010B01 F D 1 A 11 7 21 17 18 19 13 4 E K G 12 3 B 16 9 10 2 20 15 6 8 I 14 5 C J H AVF9816B007 A B C Fr F Fr G,H E D Fr Fr Fr J I K G H Fr Fr Fr Fr Fr AVF9816B008 . Mesured location 1 2 3 4 5 6 7 8 9 10 11 End Of Sie II–6 Dimensions mm{in} 989 {38.94} 1,032 {40.63} 1,155 {45.47} 1,023 {40.28} 447 {17.60} 844 {33.23} 1,116 {43.94} 1,127 {44.37} 1,125 {44.29} 1,194 {47.01} 1,376 {54.17} Mesured location 12 13 14 15 16 17 18 19 20 21 Dimensions mm{in} 1,186 {46.69} 1,133 {44.61} 1,253 {49.33} 1,293 {50.91} 1,241 {48.86} 924 {36.38} 1,436 {56.54} 941 {37.05} 917 {36.10} 1,046 {41.18}
  13. 13. DIMENSIONS ROOM STRAIGHT-LINE DIMENSIONS (1) AVF981670001B01 II A E B 4 1 2 C F 3 5 D 6 G AVF9816B009 A B C Fr Fr F D E Fr Fr Fr G Fr Fr AVF9816B010 . Mesured location 1 2 3 Dimensions mm{in} RH:1,000 {39.37}, LH:1,012 {39.84} RH:914 {35.98}, LH:927 {36.50} RH:805 {31.69}, LH:820 {32.28} Mesured location 4 5 6 Dimensions mm{in} RH:1,239 {48.78}, LH:1,248 {49.13} RH:1,003 {35.49}, LH:1,015 {39.96} RH:1,002 {39.45}, LH:1,015 {39.96} End Of Sie II–7
  14. 14. DIMENSIONS ROOM STRAIGHT-LINE DIMENSIONS (2) AVF981670001B02 H E A 4 I 7 F 1 8 B 5 G J 2 6 C 3 D AVF9816B011 A B C D Fr Fr F G Fr Fr Fr H Fr E I Fr J Fr Fr Fr AVF9816B012 . Mesured location 1 2 3 4 5 End Of Sie II–8 Dimensions mm{in} 1,120 {44.09} 880 {34.65} 793 {31.22} 1,190 {46.85} 1,017 {40.04} Mesured location 6 7 8 J-J’ Dimensions mm{in} 823 {32.40} 1,774 {69.84} 1,727 {67.99} 1,506 {59.29}
  15. 15. DIMENSIONS ROOM STRAIGHT-LINE DIMENSIONS (3) AVF981670001B03 II E A 4 1 F B I 2 G 5 H 6 7 C 3 D AVF9816B013 A B C Fr F D Fr Fr H G E Fr Fr I Fr Fr Fr Fr AVF9816B014 . Mesured location 1 2 3 4 Dimensions mm{in} 1,288 {50.71} 983 {38.70} 1,050 {41.34} 1,023 {40.28} Mesured location 5 6 7 I-I’ Dimensions mm{in} 801 {31.54} 712 {28.03} 483 {19.02} 1,529 {60.20} End Of Sie II–9
  16. 16. DIMENSIONS REAR BODY STRAIGHT-LINE DIMENSIONS (1) AVF981670002B01 A A' 1 3 2 B B' 6 4 10 5 17 18 9 C 7 C' 16 8 11 D' 12 D 14 13 F 15 E' E AVF9816B015 A B C D C',D' C' Fr E' E Fr Fr Fr D' Fr F Fr Fr Fr AVF9816B016 . Mesured location 1 2 3 4 5 6 7 8 9 II–10 Dimensions mm{in} 938 {36.93} 325 {12.80} 1,139 {44.84} 437 {17.20} 737 {29.02} 1,334 {52.52} 1,300 {51.18} 158 {6.22} 881 {34.70} Mesured location 10 11 12 13 14 15 16 17 18 Dimensions mm{in} 1,417 {55.79} 1,344 {52.91} 1,312 {51.65} 312 {12.30} 1, 257 {49.49} 1,130 {44.49} 1,541 {60.67} 1,025 {40.35} 1,229 {48.39}
  17. 17. DIMENSIONS End Of Sie REAR BODY STRAIGHT-LINE DIMENSIONS (2) AVF981670002B02 A' A II 9 2 1 B 3 B' 6 4 8 10 5 C C' 11 7 12 D' 13 F' F 16 D 14 15 E E' AVF9816B017 A B C D C',D' C' Fr E' E Fr Fr Fr D' Fr F Fr Fr Fr AVF9816B018 . Mesured location 1 2 3 4 5 6 7 8 Dimensions mm{in} 652 {25.67} 1,334 {52.52} 1,270 {50.00} 354 {13.94} 1,365 {53.74} 1,322 {52.05} 400 {15.75} 1,033 {40.67} Mesured location 9 10 11 12 13 14 15 16 Dimensions mm{in} 1,510 {59.45} 1,479 {58.23} 1,416 {55.75} 1,316 {51.81} 1,316 {51.81} 156 {6.14} 1,218 {47.95} 490 {19.29} End Of Sie II–11
  18. 18. CONTENTS Title RANGER Body Measurement Chart Manual FOREWORD This manual has been prepared to provide information covering normal service repairs and maintenance for the Ranger. As all information in this manual was the best available at the time of printing, vehicle specification and other information will be updated in Service Information. Ford Motor Company APPLICATION: This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN), and related materials shown on the following page. Section Previous New GENERAL INFORMATION I 00 DIMENSIONS II 80D © 2005 Ford Sales & Sarvice (Thailand) Co., Ltd. PRINTED IN THAILAND, DECEMBER 2005 F340–20–05L
  19. 19. VEHICLE IDENTIFICATION NUMBERS (VIN) MNB MNB MNB MNB BS✻✻✻✻✻✻ DS✻✻✻✻✻✻ LS✻✻✻✻✻✻ US✻✻✻✻✻✻
  20. 20. GENERAL INFORMATION 00 SECTION 00 Toc of SCT INFORMATION . . . 00-00 GENERAL Toc of SCT 00–00 GENERAL INFORMATION HOW TO USE THIS MANUAL . . . . . . . . . 00–00–2 ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00–00–4 VEHICLE IDENTIFICATION NUMBER (VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00–00–1 VEHICLE IDENTIFICATION NUMBERS (VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–1 End of Toc VEHICLE IDENTIFICATION NUMBER (VIN) CODE DCF000000000B05 M N B B S 1 D 1 0 6W 1 2 3 4 5 6 Serial No. Plant Production year W=A. A. Thailand 6= 2006 7= 2007 No meaning 0 Engine type 1= WL-C (2.5 L-DI) 2= WL-3 (2.5 L Diesel-Emission Turbo) 9= WE-C (3.0 L-DI) Gross vehicle weight Body style Product sorce Air bag World manufacturer identification D= 2268—2721 kg {5001—6000 lbs} E= 2722—3175 kg {6001—7000 lbs} A= Regular cab.-without box B= Regular cab.-with box E= Double cab.-without box F= Double cab.-with box 1= Stretch cab. (with Rear Access System) -without box 2= Stretch cab. (with Rear Access System) -with box S= Japan (for Thailand) B= Seatbelt only D= with Air bag (Driver side) L= with Air bag (Driver and Passenger) U= with Air bag (Driver, Passenger and Side air bag) MNB= FORD (Thailand) DCF000ZWB001 End Of Sie VEHICLE IDENTIFICATION NUMBERS (VIN) DCF000000000B06 MNB BS****** MNB DS****** MNB LS****** MNB US****** End Of Sie 00–00–1
  21. 21. GENERAL INFORMATION HOW TO USE THIS MANUAL DCF000000000B03 This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given below. How To Read Frame Dimensions • Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface. • When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the center of the vehicle. • The hypothetical lines may differ according to the vehicle model. • The outline drawing shows the figure that projected vehicle from the upper side. Example DIMENSIONS Shows box size FRAME DIMENSIONS 10 FEET Shows applicable vehicle Pay Load:2t Engine:SL Mission:5MT Shows dimension E I J K L M N 888{34.96} 635{25.0} 888{34.96} 930{36.61} F G H O P Q 313{12.32} D mm{in} 202{7.95} B A 634{24.96} 520{20.47} 836{32.91} 900{35.43} Flat-plane dimensions R S T C 598{23.54} 365 223 {8.78} {14.37} 95{3.74} 27{1.06} 85{3.35} 290{11.42} 198{7.80} 300{11.81} 300{11.81} 177{6.97} 247{9.72} 293{11.54} 395{15.55} 126{4.96} 500{19.69} 165{6.50} 200{7.87} 48{1.89} 195{7.68} 126{4.96} 191{7.52} Shows point symbol 584{22.99} 11 {0.43} 358 150 489 {5.91} {19.25} {14.09} 172{6.77} 131{5.16} 171{6.73} 792{31.18} Shows imaginary reference line Straight-line dimensions B Q O I 853{33.58} 850{33.48} 1,229 {48.39} 1,227{48.31} E K 1,078{42.44} L 814{32.05} R N 807{23.90} 1,192{46.93} Shows point name Point symbol A B C D E F G H I J Designation Side member outer front end Crossmember No.1 guide pipe Side member standard hole Air duct bracket Front spring hanger front Crossmember No.2 side hole Radiator guide bracket Crossmember No.3 side hole Dumper mounting hole Cabin mounting bracket Hole diameter or bolt or nut size mm{in} 14.5 {0.57} 10 {0.39} 10 {0.39} 19 {0.75} 54 {2.13} 10 {0.39} 40 {1.57} 13 {0.51} 13x15 {0.51x0.59} Point symbol K L M N O P Q R S T Designation Front spring hanger rear Crossmember No.4 side hole Crossmember No.5 side hole Rear spring hanger front Spring helper bracket Stopper bracket Spring helper bracket Rear spring hanger rear Crossmember No.6 side hole Side member standard hole Hole diameter or bolt or nut size mm{in} 33 {1.30} 70 {2.76} 70 {2.76} 19 {0.75} 10 {0.39} 13.7 {0.54} 10 {0.39} 33 {1.30} 67 {2.64} 19 {0.75} Shows slot DBG0980B100 00–00–2
  22. 22. GENERAL INFORMATION How To Rear Cabin Dimensions • Cabin dimensions are the actual dimensions between two standard points. • When there are no specific indications, the standard points and dimensions are symmetrical in regard to the center of the vehicle. Example Shows vehicle section FRONT BODY STRAIGHT-LINE DIMENSIONS (1) mm {in} Shows dimension Shows point symbol (Right side of vehicle) A' A Shows point symbol (Left side of vehicle) 795 {31.30} B' 1,122 {44.17} D 199 {7.83} 1,416 {55.75} 873 {34.37} 908 {35.75} 832 {32.76} C 388 {15.28} E 550 {21.65} 1,205 {47.44} Shows detail drawing of points B,B Fr 255 {10.04} C' 353 {13.90} 435 {17.13} 1,410 {55.51} , Fr C B D' E' F' F A 539 {21.22} 364 {14.33} , B D E Fr Fr Fr F Shows front of vehicle Fr Shows point name Point symbol A B C Designation Shroud panel datum hole Shroud panel datum hole Shroud panel datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø7 {0.28} ø7 {0.28} Point symbol D E F Designation Shroud panel datum hole Shroud panel datum hole Crossmember datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø6.2 {0.24} ø10 {0.39} DBG0980B101 00–00–3 00
  23. 23. GENERAL INFORMATION Symbols of Body Dimensions • The following 8 symbols are used to indicate the standard points. SYMBOL MEANING Center of circular hole SYMBOL (arrow only) MEANING Bolt tip Center elliptical hole Center of rectangular-shaped hole Notch Edge of rectangular-shaped hole Panel seam, bead, etc. MZZ2010B016 End Of Sie ABBREVIATION CM Ctr DSC Fr HU LH M MC RH Rr Control module Center Dynamic stability control Front Hydraulic unit Left Metallic Mica Right Rear End Of Sie 00–00–4 DCF000000000B04
  24. 24. BODY & ACCESSORIES 09 SECTION Toc of SCT BODY STRUCTURE 80D [DIMENSIONS] . . . . . . . . . . . 09-80D Toc of SCT 09–80D BODY STRUCTURE [DIMENSIONS] FRAME DIMENSIONS (UNDERBODY REGULAR CAB 2WD) . . . . . . . . . . . . . 09–80D–2 FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 2WD) . . . . . . . . . . . . . . . 09–80D–4 FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD). . . . . . . . . . . . . . . . . . . 09–80D–6 FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER). . . . . . . . . . . . . . . 09–80D–8 FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 4WD) . . . . . . . . . . . . . . . 09–80D–10 FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD). . . . . . . . . . . . . . . . . . . 09–80D–12 FRONT BODY STRAIGHT-LINE DIMENSIONS (1) . . . . . . . . . . . . . . . . . . 09–80D–14 FRONT BODY STRAIGHT-LINE DIMENSIONS (2) . . . . . . . . . . . . . . . . . . 09–80D–15 CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB) . . . . . . 09–80D–17 CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB) . . . . . . . 09–80D–18 CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) . . . . . . . . . . . . . . . . . . . . . . . . 09–80D–19 ROOM STRAIGHT-LINE DIMENSIONS (REGULAR CAB) . . . . . . . . . . . . . . . . . . 09–80D–21 ROOM STRAIGHT-LINE DIMENSIONS (DOUBLE CAB) . . . . . . . . . . . . . . . . . . . 09–80D–22 ROOM STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) . . . . . . . . . . . . . . . 09–80D–24 End of Toc 09–80D–1
  25. 25. 09–80D–2 21 4 88 75 113 {0.16} {0.83} {3.46} {4.45} {2.95} N K O P L Q 314 453 1,115 568 1,007 498 {12.36} {17.83} {43.90} {22.36} {39.65} 385 {15.16} J 1,024 {40.31} 1,140 {44.88} 1,140 {44.88} 1,150 {45.28} 1,224 {48.19} 1,230 {48.43} 883 {34.76} 891 {35.08} 883 {34.76} 502 {19.76} 930 {36.61} 754 {29.69} 660 {25.98} FRAME DIMENSIONS (UNDERBODY REGULAR CAB 2WD) 269 {10.59} I 385 {15.16} H 400 {15.75} G 400 {15.75} F 81 {3.19} 385 {15.16} E 385 {15.16} D 175 {6.89} C 148 {5.83} B 250 {9.84} A 267 {10.51} 425 {16.73} 125 {4.92} 160 {6.30} 237 {9.33} 310 {12.20} BODY STRUCTURE [DIMENSIONS] Flat-plane dimensions DCF098038010B01 mm {in} M {19.61} 167 {6.57} DBG0980B001
  26. 26. BODY STRUCTURE [DIMENSIONS] Straight-line dimensions mm {in} A F H I K J O L P M 80D 1,115 {43.90} 1,081 {42.56} 1,216 {47.87} 1,521 1,075 {59.88} {42.32} 572 {22.52} 501 {19.72} 1,521 {59.88} 1,658 {65.28} 1,191 {46.89} 1,278 {50.31} 1,217 {47.91} 953 {37.52} 568 {22.36} 619 {24.37} 1,007 {39.65} 271 {10.67} DBG0980B002 Point symbol A B C D E F G H I J Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole Front suspension bracket tension rod Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Hole diameter or bolt or nut size mm {in} ø27 {1.06} ø15 {0.59} ø13.5 {0.53} ø25 {0.98} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} ø65 {2.56} ø20 {0.79} Point symbol Designation K K’ Box bracket No.2 Box bracket No.2 L Box bracket No.3 L’ M N O P Q Box bracket No.3 Box mounting hole Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} ø16 {0.63} ø20 {0.79} ø16 x 23 {0.63 x 0.91} ø20 {0.79} ø20 {0.79} ø14 {0.55} M12 {0.47} M12 {0.47} ø32 {1.26} End Of Sie 09–80D–3
  27. 27. 09–80D–4 314 113 75 21 4 88 {0.16} {0.83} {3.46} {12.36} {4.45} {2.95} K P Q L 453 1,115 760 777 498 {17.83} {43.90} {29.92} {30.59} 385 {15.16} J 1,024 {40.31} 1,140 {44.88} 1,130 {44.49} 1,290 {50.79} 1,224 {48.19} 1,230 {48.43} 883 {34.76} 891 {35.08} 883 {34.76} 502 {19.76} 930 {36.61} 754 {29.69} 660 {25.98} FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 2WD) 269 {10.59} O 399 {15.71} I 385 {15.16} H 400 {15.75} G 309 {12.17} 400 {15.75} F 81 {3.19} N 175 {6.89} E 148 {5.83} D 250 {9.84} C 267 {10.51} 105 {4.13} 425 {16.73} B 125 {4.92} A 160 {6.30} 237 {9.33} 310 {12.20} BODY STRUCTURE [DIMENSIONS] Flat-plane dimensions DCF098038010B02 mm {in} R M {19.61} 206 {8.11} DBG0980B003
  28. 28. BODY STRUCTURE [DIMENSIONS] Straight-line dimensions mm {in} A F H J I P K L Q M 80D 1,115 {43.90} 1,081 {42.56} 1,521 1,075 {59.88} {42.32} 572 {22.52} 1,216 {47.87} 777 {30.59} 953 {37.52} 1,658 {65.28} 1,475 {58.07} 1,231 {48.46} 1,191 {46.89} 1,375 {54.13} 619 {24.37} 501 {19.72} 772 {30.39} 239 {9.41} DBG0980B004 Point symbol A B C D E F G H I J Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole Front suspension bracket tension rod Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Cabin mounting bracket No.4 Hole diameter or bolt or nut size mm {in} ø27 {1.06} ø15 {0.59} ø13.5 {0.53} ø25 {0.98} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} ø65 {2.56} ø30 {1.18} Point symbol Designation K K’ Box bracket No.1 Box bracket No.1 L Box bracket No.3 L’ M N O P Q R Box bracket No.3 Box mounting hole Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} ø16 {0.63} ø20 {0.79} ø16 x 23 {0.63 x 0.91} ø20 {0.79} ø20 {0.79} ø48.5 {1.91} ø14 {0.55} M12 {0.47} M12 {0.47} ø32 {1.26} End Of Sie 09–80D–5
  29. 29. 09–80D–6 M J N O K P 314 453 1,642 208 1,007 498 {12.36} {17.83} {64.65} {8.19} {39.65} 385 {15.16} I 1,024 {40.31} 1,140 {44.88} 1,140 {44.88} 1,224 {48.19} 1,230 {48.43} 883 {34.76} 891 {35.08} 883 {34.76} 502 {19.76} 930 {36.61} 754 {29.69} 660 {25.98} FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD) 269 {10.59} H 400 {15.75} G 385 {15.16} F 400 {15.75} E 81 {3.19} 385 {15.16} D 240 {9.45} C 148 {5.83} B 250 {9.84} A 267 {10.51} 425 {16.73} 125 {4.92} 160 {6.30} 237 {9.33} 310 {12.20} BODY STRUCTURE [DIMENSIONS] Flat-plane dimensions DCF098038010B03 mm {in} L 21 4 88 75 113 {0.16} {0.83} {3.46} {4.45} {2.95} {19.61} DBG0980B005
  30. 30. BODY STRUCTURE [DIMENSIONS] Straight-line dimensions mm {in} A F H I J N K O L 80D 1,645 {64.76} 1,081 {42.56} 501 {19.72} 1,521 {59.88} 1,216 {47.87} 1,075 {42.32} 1,521 {59.88} 572 {22.52} 1,209 {47.60} 2,052 {80.79} 1,191 {46.89} 953 {37.52} 619 {24.37} 1,007 {39.65} 257 {10.12} DBG0980B006 Point symbol A B C D E F G H I Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole Front suspension bracket tension rod Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Hole diameter or bolt or nut size mm {in} ø27 {1.06} ø15 {0.59} ø13.5 {0.53} ø25 {0.98} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} ø65 {2.56} Point symbol Designation J J’ Box bracket No.1 Box bracket No.1 K Box bracket No.3 K’ L M N O P Box bracket No.3 Box mounting hole Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} ø16 {0.63} ø20 {0.79} ø16 x 23 {0.63 x 0.91} ø20 {0.79} ø20 {0.79} ø14 {0.55} M12 {0.47} M12 {0.47} ø32 {1.26} End Of Sie 09–80D–7
  31. 31. 21 4 {0.16} {0.83} 09–80D–8 N I O P J 1,024 {40.31} 1,140 {44.88} 1,140 {44.88} 1,224 {48.19} 1,230 {48.43} FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER) 408 435 1,642 208 1,007 498 {16.06} {17.13} {64.65} {8.19} {39.65} 385 {15.16} H 269 {10.59} G 406 {15.98} F 385 {15.16} M 406 {15.98} E 89 {3.50} 385 {15.16} D 240 {9.45} L 148 {5.83} C 842 {33.15} 865 {34.06} B 238 {9.37} 930 {36.61} 754 {29.69} 660 {25.98} 842 {33.15} A 255 {10.04} 362 {14.25} 27 {1.06} 42 {1.65} 160 {6.30} 237 {9.33} 310 {12.20} BODY STRUCTURE [DIMENSIONS] Flat-plane dimensions DCF098038010B06 mm {in} Q K {19.61} 95 104 {4.09} {3.74} DBG0980B009
  32. 32. BODY STRUCTURE [DIMENSIONS] Straight-line dimensions mm {in} A E G H I O P J K 80D 1,645 {64.76} 1,081 {42.56} 1,007 {39.65} 1,193 {46.97} 1,521 1,053 {59.88} {41.46} 552 {21.73} 923 {36.34} 1,209 {47.60} 2,052 {80.79} 1,191 {46.89} 1,521 {59.88} 600 {23.62} 501 {19.72} 257 {10.12} DBG0980B010 Point symbol A B C D E F G H I I’ Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Box bracket No.1 Hole diameter or bolt or nut size mm {in} ø27 {1.06} ø15 {0.59} ø13.5 {0.53} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} ø65 {2.56} ø16 {0.63} ø20 {0.79} Point symbol Designation J Box bracket No.3 J’ K L M N O P Q Box bracket No.3 Box mounting hole Front suspension bracket Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} ø16 x 23 {0.63 x 0.91} ø20 {0.79} ø20 {0.79} ø16.5 {0.65} ø40 {1.57} ø14 {0.55} M12 {0.47} M12 {0.47} ø32 {1.26} End Of Sie 09–80D–9
  33. 33. 930 {36.61} 754 {29.69} 660 {25.98} 842 {33.15} A 42 {1.65} 160 {6.30} 237 {9.33} 310 {12.20} B E 21 4 {0.16} {0.83} 09–80D–10 95 104 {4.09} {3.74} 238 {9.37} 408 435 {16.06} {17.13} F G H 89 {3.50} N 175 {6.89} O I J 406 {15.98} 385 {15.16} 1,024 {40.31} 1,140 {44.88} 1,130 {44.49} 1,290 {50.79} FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 4WD) 269 {10.59} Q 385 {15.16} 406 {15.98} P 309 {12.17} 400 {15.75} 1,224 {48.19} 1,230 {48.43} 842 {33.15} D 148 {5.83} 865 {34.06} C M 255 {10.04} 362 {14.25} 27 {1.06} BODY STRUCTURE [DIMENSIONS] Flat-plane dimensions DCF098038010B04 mm {in} K R 1,115 760 777 498 {43.90} {29.92} {30.59} L 206 {8.11} {19.61} DBG0980B007
  34. 34. BODY STRUCTURE [DIMENSIONS] Straight-line dimensions mm {in} A E G I H J P K Q L 80D 1,115 {43.90} 1,081 {42.56} 777 {30.59} 923 {36.34} 1,193 {46.97} 1,053 {41.46} 552 {21.73} 1,521 {59.88} 1,658 {65.28} 1,475 {58.07} 1,231 {48.46} 1,375 {54.13} 600 {23.62} 1,191 {46.89} 501 {19.72} 772 {30.39} 239 {9.41} DBG0980B008 Point symbol A B C D E F G H I J J’ Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Cabin mounting bracket No.4 Box bracket No.1 Box bracket No.1 Hole diameter or bolt or nut size mm {in} ø27 {1.06} ø15 {0.59} ø13.5 {0.53} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} ø65 {2.56} ø30 {1.18} ø16 {0.63} ø20 {0.79} Point symbol Designation K Box bracket No.3 K’ L M N O P Q R Box bracket No.3 Box mounting hole Front suspension bracket Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} ø16 x 23 {0.63 x 0.91} ø20 {0.79} ø20 {0.79} ø16.5 {0.65} ø40 {1.57} ø14 {0.55} M12 {0.47} M12 {0.47} ø32 {1.26} End Of Sie 09–80D–11
  35. 35. 21 4 {0.16} {0.83} 09–80D–12 N I O P J 1,024 {40.31} 1,140 {44.88} 1,140 {44.88} 1,224 {48.19} 1,230 {48.43} FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD) 408 435 1,642 208 1,007 498 {16.06} {17.13} {64.65} {8.19} {39.65} 385 {15.16} H 269 {10.59} G 406 {15.98} F 385 {15.16} M 406 {15.98} E 89 {3.50} 385 {15.16} D 240 {9.45} L 842 {33.15} 865 {34.06} C 148 {5.83} 930 {36.61} 754 {29.69} 660 {25.98} 842 {33.15} B 238 {9.37} 255 {10.04} 362 {14.25} 27 {1.06} A 42 {1.65} 160 {6.30} 237 {9.33} 310 {12.20} BODY STRUCTURE [DIMENSIONS] Flat-plane dimensions DCF098038010B05 mm {in} Q K {19.61} 95 104 {4.09} {3.74} DBG0980B009
  36. 36. BODY STRUCTURE [DIMENSIONS] Straight-line dimensions mm {in} A E G H I O P J K 80D 1,645 {64.76} 1,081 {42.56} 1,007 {39.65} 1,193 {46.97} 1,521 1,053 {59.88} {41.46} 552 {21.73} 923 {36.34} 1,209 {47.60} 2,052 {80.79} 1,191 {46.89} 1,521 {59.88} 600 {23.62} 501 {19.72} 257 {10.12} DBG0980B010 Point symbol A B C D E F G H I I’ Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Box bracket No.1 Hole diameter or bolt or nut size mm {in} ø27 {1.06} ø15 {0.59} ø13.5 {0.53} ø12.5 {0.49} ø16 {0.63} ø12.5 {0.49} ø60 {2.36} ø65 {2.56} ø16 {0.63} ø20 {0.79} Point symbol Designation J Box bracket No.3 J’ K L M N O P Q Box bracket No.3 Box mounting hole Front suspension bracket Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} ø16 x 23 {0.63 x 0.91} ø20 {0.79} ø20 {0.79} ø16.5 {0.65} ø40 {1.57} ø14 {0.55} M12 {0.47} M12 {0.47} ø32 {1.26} End Of Sie 09–80D–13
  37. 37. BODY STRUCTURE [DIMENSIONS] FRONT BODY STRAIGHT-LINE DIMENSIONS (1) DCF098053020B01 mm {in} A' A 795 {31.30} B' 1,122 {44.17} D 199 {7.83} 1,416 {55.75} 873 {34.37} 908 {35.75} 832 {32.76} C 388 {15.28} E 539 {21.22} 550 {21.65} 1,205 {47.44} D' 255 {10.04} C' 353 {13.90} E' F' F 364 {14.33} 435 {17.13} 1,410 {55.51} DBG0980B011 A , B,B Fr Fr C B D E Fr Fr Fr , B F Fr DBG0980B012 . Point symbol A B C Designation Shroud panel datum hole Shroud panel datum hole Shroud panel datum hole End Of Sie 09–80D–14 Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø7 {0.28} ø7 {0.28} Point symbol D E F Designation Shroud panel datum hole Shroud panel datum hole Crossmember datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø6.2 {0.24} ø10 {0.39}
  38. 38. BODY STRUCTURE [DIMENSIONS] FRONT BODY STRAIGHT-LINE DIMENSIONS (2) DCF098053020B02 A 80D mm {in} 1,240 {48.82} D E 546 {21.50} 1,452 {57.17} B C A' 383 {15.08} 1,438 {56.61} 1,360 {53.54} 1,448 {57.01} 570 {22.44} 1,434 {56.46} F 1,073 {42.24} 1,669 {65.71} 1,342 {52.83} 965 {37.99} B' C' 1,457 {57.36} D' G E' 928 {36.54} DBG0980B013 09–80D–15
  39. 39. BODY STRUCTURE [DIMENSIONS] A B C Fr Fr Fr , F,F D E Fr Fr G F , F Fr Fr DBG0980B014 Point symbol Designation A Windshield garnish installation square hole B Windshield garnish installation square hole C D Bonnet hinge installation hole Front fender installation hole End Of Sie 09–80D–16 Hole diameter or bolt or nut size mm {in} 6.8 x 6.8 {0.27 x 0.27} 6.8 x 6.8 {0.27 x 0.27} ø12 {0.47} ø10 {0.39} Point symbol Designation E Shroud gusset datum hole F Cowl panel datum slot F’ G Cowl panel datum hole Shroud panel datum hole Hole diameter or bolt or nut size mm {in} ø14 {0.55} ø6.2 x 8 {0.24 x 0.31} ø6.2 {0.24} ø10 {0.39}
  40. 40. BODY STRUCTURE [DIMENSIONS] CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB) DCF098070010B01 mm {in} F 489 {19.25} C 80D 1,127 {44.37} 1,376 {54.17} D 989 {38.94} A 1,155 {45.47} 1,032 {40.63} 1,023 {40.28} 1,185 {46.65} 1,196 {47.09} 1,090 {42.91} E G B DBG0980B015 A B Fr C Fr F D Fr E Fr Fr G Fr Fr DBG0980B016 . Point symbol A B C Designation Wheel apron panel front datum hole Shroud panel datum hole Windshield garnish installation square hole Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø7 {0.28} 6.8 x 6.8 {0.27 x 0.27} Point symbol D E F G Designation Door hinge installation hole Door hinge installation hole Side frame outer connection Side frame outer datum hole Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø12 {0.47} ø3.2 {0.13} End Of Sie 09–80D–17
  41. 41. BODY STRUCTURE [DIMENSIONS] CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB) DCF098070010B02 mm {in} 489 {19.25} C 1,127 {44.37} 1,155 {45.47} 1,032 {40.63} 1,023 {40.28} 389 {15.31} J 848 {33.39} 1,125 {44.29} D 989 {38.94} A I F G 1,186 {46.69} 1,376 {54.17} 1,128 {44.41} 1,109 1,194 {43.66} {47.01} 1,133 {44.61} 713 {28.07} H E 1,192 {46.93} K B DBG0980B017 A B C D F G H Fr Fr I Fr Fr Fr Fr Fr Fr E J Fr Fr K Fr DBG0980B018 . Point symbol A B Designation Wheel apron panel front datum hole Shroud panel datum hole C Windshield garnish installation square hole D E Door hinge installation hole Door hinge installation hole End Of Sie 09–80D–18 Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø7 {0.28} 6.8 x 6.8 {0.27 x 0.27} ø12 {0.47} ø12 {0.47} Point symbol F G H I J K Designation Side frame outer connection Door hinge installation hole Door hinge installation hole Side frame outer connection Side frame outer connection Side frame outer datum hole Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø12 {0.47} ø3.2 {0.13}
  42. 42. BODY STRUCTURE [DIMENSIONS] CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HIRIDER) DCF098070010B03 mm {in} 1,197 {47.13} 80D H F C 1,536 {60.47} 1,284 {50.55} D 1,720 {67.72} 989 {38.94} A 1,155 {45.47} 1,032 {40.63} 1,343 {52.87} I 1,766 {69.53} E 1,249 {49.17} 1,296 {51.02} J 1,023 {40.28} B G DBG0980B019 mm {in} H F 830 {32.68} 1,507 {59.33} 1,948 {76.69} E 1,207 {47.52} 1,135 {44.69} I 1,098 {43.23} 745 {29.33} 1,724 {67.87} 1,195 {47.05} J 551 {21.69} G DBG0980B020 09–80D–19
  43. 43. BODY STRUCTURE [DIMENSIONS] A B Fr F C D Fr Fr G Fr H Fr E Fr Fr I J Fr Fr Fr DBG0980B021 . Point symbol A B Designation Wheel apron panel front datum hole Shroud panel datum hole C Windshield garnish installation square hole D E Door hinge installation hole Door hinge installation hole End Of Sie 09–80D–20 Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø7 {0.28} 6.8 x 6.8 {0.27 x 0.27} ø12 {0.47} ø12 {0.47} Point symbol F G H I J Designation Striker installation hole Striker installation hole Side frame outer datum hole Rear access panel hinge installation hole Rear access panel hinge installation hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø13 {0.51} ø5 {0.20} ø12 {0.47} ø12 {0.47}
  44. 44. BODY STRUCTURE [DIMENSIONS] ROOM STRAIGHT-LINE DIMENSIONS (REGULAR CAB) DCF098070001B01 mm {in} A E B C RH:913 {35.94} LH:927 {36.50} RH:1,000 {39.37} LH:1,011 {39.80} 80D RH:1,243 {48.94} LH:1,251 {49.25} RH:804 {31.65} LH:820 {32.28} H-H' F 1,506 {59.29} RH:1,009 {39.72} LH:1,021 {40.20} G RH:954 {37.56} LH:967 {38.07} D DBG0980B022 B A Fr Fr Fr G F Fr Fr H Fr Fr E D C Fr DBG0980B023 . Point symbol A B C D E Designation Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Tunnel reinforcement installation hole Rear pillar inner datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø10 {0.39} ø12 {0.47} ø7 {0.28} Point symbol Designation F Rear pillar inner datum hole G Rear pillar inner datum slot H Striker installation slot Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø8 x 12 {0.31 x 0.47} ø8.2 x 7.6 {0.32 x 0.30} ø12 {0.47} 09–80D–21
  45. 45. BODY STRUCTURE [DIMENSIONS] End Of Sie ROOM STRAIGHT-LINE DIMENSIONS (DOUBLE CAB) DCF098070001B02 A mm {in} E B RH:1,000 {39.37} LH:1,011 C {39.80} RH:913 {35.94} LH:927 {36.50} RH:1,239 {48.78} LH:1,248 {49.13} RH:1,750 {68.90} LH:1,757 {69.17} F RH:1,002 {39.45} LH:1,015 {39.96} RH:804 {31.65} LH:820 {32.28} H K-K' RH:1,680 {66.14} LH:1,688 {66.46} I L-L' G RH:1,002 {39.45} LH:1,015 {39.96} D J 1,506 {59.29} 1,506 {59.29} RH:1,525 {60.04} LH:1,533 {60.35} DBG0980B024 09–80D–22
  46. 46. BODY STRUCTURE [DIMENSIONS] A B D C E 80D Fr F Fr G H Fr Fr Fr Fr I Fr Fr J Fr Fr L K Fr Fr DBG0980B025 Point symbol A B C D E F G Designation Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Tunnel reinforcement installation hole Center pillar inner datum hole Center pillar inner datum hole Center pillar inner datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø10 {0.39} ø12 {0.47} ø7 {0.28} ø7 {0.28} ø7 {0.28} ø7 {0.28} Point symbol Designation H Rear pillar inner datum hole I Rear pillar inner datum slot J K Rear pillar inner datum hole Striker installation hole L Striker installation slot Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø7 x 9 {0.28 x 0.35} ø6 {0.24} ø10.2 {0.40} ø8.2 x 7.6 {0.32 x 0.30} End Of Sie 09–80D–23
  47. 47. BODY STRUCTURE [DIMENSIONS] ROOM STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) DCF098070001B03 D A B RH:913 {35.94} LH:927 {36.50} RH:804 {31.65} LH:820 {32.28} E RH:1,119 {44.06} RH:1,000 {39.37} LH:1,128 {44.41} LH:1,011 {39.80} RH:1,272 {50.08} C LH:1,279 {50.35} mm {in} F H RH:1,492 {58.74} LH:1,498 {58.98} RH:1,602 {63,07} LH:1,608 {63.31} RH:1,509 {59.41} LH:1,517 M-M' {59.72} J G K I RH:1,041 {40.98} LH:1,054 {41.50} 1,457 {57.36} RH:1,385 {54.53} LH:1,394 {54.88} DBG0980B026 09–80D–24
  48. 48. BODY STRUCTURE [DIMENSIONS] A B C D E 80D Fr Fr F,H F Fr J I G Fr Fr K H Fr Fr Fr Fr Fr M Fr DBG0980B027 Point symbol Designation A B C D E Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Trim installation hole Striker installation hole F Trim installation slot G Striker installation hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø10 {0.39} ø12 {0.47} ø10 {0.39} ø7 {0.28} ø10 x 15 {0.39 x 0.59} ø13 {0.51} Point symbol Designation H I Rear pillar inner datum hole Pillar trim datum hole J Pillar trim datum slot K M Tunnel reinforcement datum hole Side frame outer datum hole Hole diameter or bolt or nut size mm {in} ø12 {0.47} ø6 {0.24} ø10 x 20 {0.39 x 0.79} ø7 {0.28} ø10 {0.39} 09–80D–25
  49. 49. BODY STRUCTURE [DIMENSIONS] D A E mm {in} F H B 1,362 {53.62} C 1,101 1,110 {43.35} {43.70} 1,248 {49.13} 1,472 {57.95} I 1,132 {44.57} 1,447 {56.97} G 965 {37.99} 770 {30.31} J 793 {31.22} L DBG0980B028 B A Fr Fr F,H F C G D Fr E Fr J I Fr L H Fr Fr Fr Fr Fr DBG0980B029 . Point symbol Designation A B C D E Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Trim installation hole Striker installation hole F Trim installation slot End Of Sie 09–80D–26 Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø10 {0.39} ø12 {0.47} ø10 {0.39} ø7 {0.28} ø10 x 15 {0.39 x 0.59} Point symbol Designation G H I Striker installation hole Rear pillar inner datum hole Pillar trim datum hole J Pillar trim datum slot L Crossmember No.3 datum hole Hole diameter or bolt or nut size mm {in} ø13 {0.51} ø12 {0.47} ø6 {0.24} ø10 x 20 {0.39 x 0.79} ø10 {0.39}
  50. 50. F344-10-06H(INDEX).fm 1 ページ 2006年8月3日 木曜日 午後5時12分 CONTENTS Title RANGER EVEREST Body Measurement Chart Manual Supplement FOREWORD This manual has been prepared to provide information covering normal service repairs and maintenance for the RANGER, EVEREST. As all information in this manual was the best available at the time of printing, vehicle specification and other information will be updated in Service Information. Ford Motor Company APPLICATION: This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN), and related materials shown on the following page. Note: For the EVEREST, the differences from the RANGER have been described. Information for EVEREST not described in this manual is common to RANGER, therefore, refer to the indicated relatedmanuals. Section Previous New GENERAL INFORMATION I 00 DIMENSIONS II 80D © 2006 Ford Motor Company PRINTED IN THAILAND, AUGUST 2006 F344–10–06H
  51. 51. F344-10-06H(INDEX).fm 2 ページ 2006年8月3日 木曜日 午後5時12分 VEHICLE IDENTIFICATION NUMBERS (VIN) RANGER MNB BS✻✻✻✻✻✻ MNB DS✻✻✻✻✻✻ MNB LS✻✻✻✻✻✻ MNB US✻✻✻✻✻✻ EVEREST MNB LS✻✻✻✻✻✻ MNB US✻✻✻✻✻✻
  52. 52. F344-10-05L(00-00).fm 1 ページ 2006年8月3日 木曜日 午後5時11分 GENERAL INFORMATION 00 SECTION 00 Toc of SCT INFORMATION . . . 00-00 GENERAL Toc of SCT 00-00 GENERAL INFORMATION VEHICLE IDENTIFICATION NUMBERS (VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–2 VEHICLE IDENTIFICATION NUMBERS (VIN)[EVEREST]. . . . . . . . . . . . . . . . . . . 00-00–2 HOW TO USE THIS MANUAL . . . . . . . . . 00-00–2 ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00-00–5 VEHICLE IDENTIFICATION NUMBER (VIN) CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–1 VEHICLE IDENTIFICATION NUMBER (VIN) CODE[EVEREST] . . . . . . . . . . . . . . . . . 00-00–2 End of Toc VEHICLE IDENTIFICATION NUMBER (VIN) CODE NG: GENERAL INFORMATION id000000100200 M N B L S 4 D 1 0 6W 1 2 3 4 5 6 Serial No. Plant Production year W=A. A. Thailand 6= 2006, 7= 2007, 8=2008... No meaning 0 Engine type 1= WL-C (2.5 L-DI) 9= WE-C (3.0 L-DI) Gross vehicle weight Body style Product sorce Air bag World manufacturer identification D= 2268—2721 kg {5001—6000 lbs} E= 2722—3175 kg {6001—7000 lbs} 4= New Wagon S= Japan L= with Air bag (Driver and Passenger) U= with Air bag (Driver, Passenger and Side air bag) MNB= FORD (Thailand) arnffb00000049 End Of Sie 00-00–1
  53. 53. F344-10-05L(00-00).fm 2 ページ 2006年8月3日 木曜日 午後5時11分 GENERAL INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) CODE[EVEREST] id0000001002a3 M N B L S 4 D 1 0 6W 1 2 3 4 5 6 Serial No. Plant Production year W=A. A. Thailand 6= 2006, 7= 2007, 8=2008... No meaning 0 Engine type 1= WL-C (2.5 L-DI) 9= WE-C (3.0 L-DI) Gross vehicle weight Body style Product sorce Air bag World manufacturer identification D= 2268—2721 kg {5001—6000 lbs} E= 2722—3175 kg {6001—7000 lbs} 4= New Wagone S= Japan L= with Air bag (Driver and Passenger) U= with Air bag (Driver, Passenger and Side air bag) MNB= FORD (Thailand) arnffw00001701 End Of Sie VEHICLE IDENTIFICATION NUMBERS (VIN) BM: GENERAL INFORMATION id000000600100 MNB BS****** MNB DS****** MNB LS****** MNB US****** End Of Sie VEHICLE IDENTIFICATION NUMBERS (VIN)[EVEREST] id0000006001a3 MNB LS****** MNB US****** End Of Sie HOW TO USE THIS MANUAL id000000600900 This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given below. How To Read Frame Dimensions • Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface. • When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the center of the vehicle. • The hypothetical lines may differ according to the vehicle model. • The outline drawing shows the figure that projected vehicle from the upper side. 00-00–2
  54. 54. F344-10-05L(00-00).fm 3 ページ 2006年8月3日 木曜日 午後5時11分 GENERAL INFORMATION Example DIMENSIONS Shows box size FRAME DIMENSIONS 10 FEET Shows dimension E I J K L M N 888{34.96} 635{25.0} 888{34.96} 930{36.61} F G H O P Q 313{12.32} D mm{in} 202{7.95} B 634{24.96} 520{20.47} 836{32.91} 900{35.43} Flat-plane dimensions A 00 Shows applicable vehicle Pay Load:2t Engine:SL Mission:5MT R S T C 598{23.54} 365 223 {8.78} {14.37} 95{3.74} 27{1.06} 85{3.35} 290{11.42} 198{7.80} 300{11.81} 300{11.81} 177{6.97} 247{9.72} 293{11.54} 126{4.96} 395{15.55} 500{19.69} 165{6.50} 200{7.87} 48{1.89} 195{7.68} 126{4.96} 191{7.52} Shows point symbol 584{22.99} 11 {0.43} 358 150 489 {5.91} {19.25} {14.09} 172{6.77} 131{5.16} 171{6.73} 792{31.18} Shows imaginary reference line Straight-line dimensions B Q O I 853{33.58} 850{33.48} 1,229 {48.39} 1,227{48.31} E K 1,078{42.44} L 814{32.05} R N 807{23.90} 1,192{46.93} Shows point name Point symbol A B C D E F G H I J Designation Side member outer front end Crossmember No.1 guide pipe Side member standard hole Air duct bracket Front spring hanger front Crossmember No.2 side hole Radiator guide bracket Crossmember No.3 side hole Dumper mounting hole Cabin mounting bracket Hole diameter or bolt or nut size mm{in} 14.5 {0.57} 10 {0.39} 10 {0.39} 19 {0.75} 54 {2.13} 10 {0.39} 40 {1.57} 13 {0.51} 13x15 {0.51x0.59} Point symbol K L M N O P Q R S T Designation Front spring hanger rear Crossmember No.4 side hole Crossmember No.5 side hole Rear spring hanger front Spring helper bracket Stopper bracket Spring helper bracket Rear spring hanger rear Crossmember No.6 side hole Side member standard hole Hole diameter or bolt or nut size mm{in} 33 {1.30} 70 {2.76} 70 {2.76} 19 {0.75} 10 {0.39} 13.7 {0.54} 10 {0.39} 33 {1.30} 67 {2.64} 19 {0.75} Shows slot DBG0980B100 00-00–3
  55. 55. F344-10-05L(00-00).fm 4 ページ 2006年8月3日 木曜日 午後5時11分 GENERAL INFORMATION How To Rear Cabin Dimensions • Cabin dimensions are the actual dimensions between two standard points. • When there are no specific indications, the standard points and dimensions are symmetrical in regard to the center of the vehicle. Shows vehicle section FRONT BODY STRAIGHT-LINE DIMENSIONS (1) mm {in} Shows dimension Shows point symbol (Right side of vehicle) A' A Shows point symbol (Left side of vehicle) 795 {31.30} B' 1,122 {44.17} D 199 {7.83} 1,416 {55.75} 873 {34.37} 908 {35.75} 832 {32.76} C 388 {15.28} E 550 {21.65} 1,205 {47.44} Shows detail drawing of points B,B Fr 255 {10.04} C' 353 {13.90} 435 {17.13} 1,410 {55.51} , Fr C B D' E' F' F A 539 {21.22} 364 {14.33} , B D E Fr Fr Fr F Shows front of vehicle Fr Shows point name Point symbol A B C Designation Shroud panel datum hole Shroud panel datum hole Shroud panel datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø7 {0.28} ø7 {0.28} Point symbol D E F Designation Shroud panel datum hole Shroud panel datum hole Crossmember datum hole Hole diameter or bolt or nut size mm {in} ø7 {0.28} ø6.2 {0.24} ø10 {0.39} DBG0980B101 00-00–4
  56. 56. F344-10-05L(00-00).fm 5 ページ 2006年8月3日 木曜日 午後5時11分 GENERAL INFORMATION Symbols of Body Dimensions • The following 8 symbols are used to indicate the standard points. SYMBOL MEANING Center of circular hole SYMBOL (arrow only) MEANING 00 Bolt tip Center elliptical hole Center of rectangular-shaped hole Notch Edge of rectangular-shaped hole Panel seam, bead, etc. MZZ2010B016 End Of Sie ABBREVIATION SOKYU_NG: GENERAL INFORMATION Fr LH RH Rr id000000000800 Front Left Right Rear End Of Sie 00-00–5
  57. 57. F344-10-05L(09-80).fm 1 ページ 2006年8月3日 木曜日 午後5時10分 BODY & ACCESSORIES 09 SECTION Toc of SCT BODY STRUCTURE 80D [DIMENSIONS] . . . . . . . . . . . 09-80D Toc of SCT 09-80D BODY STRUCTURE [DIMENSIONS] FRAME DIMENSIONS [DIMENSIONS] . . . . . . . . . . . . . . . . . . . FRONT BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS] . . . . . FRONT BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS] . . . . . CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS[DIMENSIONS] . . . . . . . . 09-80D–2 09-80D–16 09-80D–17 09-80D–18 ROOM STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–22 ROOM STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–28 ROOM STRAIGHT-LINE DIMENSIONS (3)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–30 REAR BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS] . . . . . . 09-80D–31 REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS] . . . . . . 09-80D–33 End of Toc BM: FRAME 09-80D–1
  58. 58. F344-10-05L(09-80).fm 2 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] FRAME DIMENSIONS[DIMENSIONS] id098010601000 95 435 {3.74} {17.13} 104 {4.09} 567 {22.32} 507 {19.96} K 913 {35.94} 374 {14.72} J 1,224 {48.19} 1,030 {40.55} I 305 {12.01} 4 {0.16} 548 {21.57} H 186 {7.32} G 1,281 {50.43} 1,224 {48.19} 580 {22.83} F 175 {6.89} E 148 {5.83} 362 {14.25} 408 {0.98} {16.06} 1,230 {48.43} 842 {33.15} D 255 {10.04} 238 {9.37} 25 C 238 {9.37} B RH:154 {6.06} LH:139 {5.47} A 865 {34.06} 842 {33.15} 660 {25.98} 930 {36.61} EVEREST Flat-plane dimensions 325 {12.80} mm {in} arnffb00000015 09-80D–2
  59. 59. F344-10-05L(09-80).fm 3 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Straight-line dimensions A D 552 {21.73} H F 508 {20.00} 1,115 {43.90} 600 {23.62} I 1,193 {46.97} 1,053 {41.46} 1,521 {59.88} K 1,252 {49.29} 2,141 {84.29} 80D 1,771 {69.72} 1,658 {65.28} 1,352 {53.23} 1,081 {42.56} 1,756 {69.13} mm {in} arnffb00000016 . Point symbol A B C D E F Designation Cabin mounting bracket Bumper stay bracket Rebound stop bracket Upper arm bracket Rebound stop bracket Cabin mounting bracket Hole diameter or bolt or nut size mm{in} φ23 {0.91} φ15 {0.59} φ12.5 {0.49} φ16 {0.63} φ12.5 {0.49} φ60 {2.36} Point symbol G H I J K Designation Torsion bar bracket Cabin mounting bracket Cabin mounting bracket Side member Cabin mounting bracket Hole diameter or bolt or nut size mm{in} φ13.7 {0.54} φ65 {2.56} φ26 {1.02} φ15 {0.59} φ36 {1.42} 09-80D–3
  60. 60. F344-10-05L(09-80).fm 4 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] P L 1,024 {40.31} M Q 314 453 1,115 568 1,007 498 {12.36} {17.83} {43.90} {22.36} {39.65} 385 {15.16} O 269 {10.59} K 385 {15.16} N 400 {15.75} J 1,140 {44.88} 1,140 {44.88} 1,150 {45.28} I 400 {15.75} H 81 {3.19} 385 {15.16} G 385 {15.16} F 175 {6.89} E 1,224 {48.19} 1,230 {48.43} 883 {34.76} D 148 {5.83} C 267 {10.51} 425 {16.73} 125 {4.92} 160 {6.30} 237 {9.33} 310 {12.20} B 250 {9.84} A 891 {35.08} 883 {34.76} 502 {19.76} 930 {36.61} 754 {29.69} 660 {25.98} RANGER (UNDERBODY REGULAR CAB 2WD) Flat-plane dimensions {19.61} 21 4 88 75 113 {0.16} {0.83} {3.46} {4.45} {2.95} 167 {6.57} mm {in} arnffb00000003 Straight-line dimensions A F H K J O L 1,115 {43.90} 1,081 {42.56} 1,216 {47.87} 1,521 1,075 {59.88} {42.32} 572 {22.52} I P M 501 {19.72} 1,521 {59.88} 1,658 {65.28} 1,191 {46.89} 1,278 {50.31} 1,217 {47.91} 953 {37.52} 568 {22.36} 619 {24.37} 1,007 {39.65} 271 {10.67} mm {in} arnffb00000004 . Point symbol A B Designation Cabin mounting bracket No.1 Bumper stay bracket 09-80D–4 Hole diameter or bolt or nut size mm {in} φ27 {1.06} φ15 {0.59} Point symbol C Designation Tie down hook mounting hole Hole diameter or bolt or nut size mm {in} φ13.5 {0.53}
  61. 61. F344-10-05L(09-80).fm 5 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol D E F G H I J K Designation Front suspension bracket tension rod Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Box bracket No.2 Hole diameter or bolt or nut size mm {in} Point symbol φ25 {0.98} K’ Box bracket No.2 φ12.5 {0.49} φ16 {0.63} φ12.5 {0.49} φ60 {2.36} φ65 {2.56} φ20 {0.79} φ16 {0.63} L Box bracket No.3 L’ M N O P Q Box bracket No.3 Box mounting hole Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Designation Hole diameter or bolt or nut size mm {in} φ20 {0.79} 16 x 23 {0.63 x 0.91} φ20 {0.79} φ20 {0.79} φ14 {0.55} M12 {0.47} M12 {0.47} φ32 {1.26} 09-80D–5 80D
  62. 62. F344-10-05L(09-80).fm 6 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] R M 453 1,115 760 777 498 {17.83} {43.90} {29.92} {30.59} 385 {15.16} L 269 {10.59} Q 1,024 {40.31} 1,140 {44.88} P 399 {15.71} 81 {3.19} K 385 {15.16} J 400 {15.75} O 1,130 {44.49} 1,290 {50.79} I 309 {12.17} 400 {15.75} H 175 {6.89} G F 148 {5.83} 267 {10.51} 105 {4.13} 425 {16.73} N 1,224 {48.19} 1,230 {48.43} 883 {34.76} 891 {35.08} 883 {34.76} E D 250 {9.84} C 160 {6.30} 237 {9.33} 310 {12.20} B 125 {4.92} A 502 {19.76} 930 {36.61} 754 {29.69} 660 {25.98} RANGER (UNDERBODY DOUBLE CAB 2WD) Flat-plane dimensions {19.61} 314 113 75 21 4 88 {0.16} {0.83} {3.46} {12.36} {4.45} {2.95} 206 {8.11} mm {in} arnffb00000005 Straight-line dimensions A F H K 1,115 {43.90} 1,081 {42.56} 1,521 1,075 {59.88} {42.32} 572 {22.52} J I 1,216 {47.87} P Q L M 777 {30.59} 953 {37.52} 1,658 {65.28} 1,475 {58.07} 1,231 {48.46} 1,191 {46.89} 1,375 {54.13} 619 {24.37} 501 {19.72} 772 {30.39} 239 {9.41} mm {in} arnffb00000006 . Point symbol A B Designation Cabin mounting bracket No.1 Bumper stay bracket 09-80D–6 Hole diameter or bolt or nut size mm {in} φ27 {1.06} φ15 {0.59} Point symbol C Designation Tie down hook mounting hole Hole diameter or bolt or nut size mm {in} φ13.5 {0.53}
  63. 63. F344-10-05L(09-80).fm 7 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol D E F G H I J K K’ Designation Front suspension bracket tension rod Rebound stopper bracket Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Cabin mounting bracket No.4 Box bracket No.1 Box bracket No.1 Hole diameter or bolt or nut size mm {in} Point symbol φ25 {0.98} L Box bracket No.3 φ12.5 {0.49} φ16 {0.63} φ12.5 {0.49} φ60 {2.36} φ65 {2.56} φ30 {1.18} φ16 {0.63} φ20 {0.79} L’ M N O P Q R Box bracket No.3 Box mounting hole Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Designation Hole diameter or bolt or nut size mm {in} 16 x 23 {0.63 x 0.91} φ20 {0.79} φ20 {0.79} φ48.5 {1.91} φ14 {0.55} M12 {0.47} M12 {0.47} φ32 {1.26} 09-80D–7 80D
  64. 64. F344-10-05L(09-80).fm 8 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] K R 408 435 1,115 760 777 498 {16.06} {17.13} {43.90} {29.92} {30.59} L 385 {15.16} Q 1,024 {40.31} 1,140 {44.88} P 269 {10.59} 89 {3.50} J 406 {15.98} I 385 {15.16} O 1,130 {44.49} 1,290 {50.79} H 406 {15.98} G 309 {12.17} 400 {15.75} 1,224 {48.19} F N 175 {6.89} E 238 {9.37} 1,230 {48.43} 842 {33.15} D 42 {1.65} 160 {6.30} 237 {9.33} 310 {12.20} 865 {34.06} C M B 148 {5.83} 842 {33.15} A 255 {10.04} 362 {14.25} 27 {1.06} 930 {36.61} 754 {29.69} 660 {25.98} RANGER (UNDERBODY DOUBLE CAB 4WD) Flat-plane dimensions {19.61} 21 4 {0.16} {0.83} 95 104 {4.09} {3.74} 206 {8.11} mm {in} arnffb00000007 Straight-line dimensions A E G I H J 1,115 {43.90} 1,081 {42.56} 1,053 {41.46} 552 {21.73} K Q L 777 {30.59} 923 {36.34} 1,193 {46.97} 1,521 {59.88} P 1,658 {65.28} 1,475 {58.07} 1,231 {48.46} 1,375 {54.13} 600 {23.62} 1,191 {46.89} 501 {19.72} 772 {30.39} 239 {9.41} mm {in} arnffb00000008 . Point symbol A B Designation Cabin mounting bracket No.1 Bumper stay bracket 09-80D–8 Hole diameter or bolt or nut size mm {in} φ27 {1.06} φ15 {0.59} Point symbol C D Designation Tie down hook mounting hole Rebound stopper bracket Hole diameter or bolt or nut size mm {in} φ13.5 {0.53} φ12.5 {0.49}
  65. 65. F344-10-05L(09-80).fm 9 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol Designation E F G H I J J’ Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Cabin mounting bracket No.4 Box bracket No.1 Box bracket No.1 K Box bracket No.3 Hole diameter or bolt or nut size mm {in} φ16 {0.63} φ12.5 {0.49} φ60 {2.36} φ65 {2.56} φ30 {1.18} φ16 {0.63} φ20 {0.79} 16 x 23 {0.63 x 0.91} Point symbol K’ L M N O P Q R Designation Box bracket No.3 Box mounting hole Front suspension bracket Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} φ20 {0.79} φ20 {0.79} φ16.5 {0.65} φ40 {1.57} φ14 {0.55} M12 {0.47} M12 {0.47} φ32 {1.26} 09-80D–9 80D
  66. 66. F344-10-05L(09-80).fm 10 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] O K L P 314 453 1,642 208 1,007 498 {12.36} {17.83} {64.65} {8.19} {39.65} 385 {15.16} N 269 {10.59} J 400 {15.75} M 1,024 {40.31} 1,140 {44.88} 1,140 {44.88} I 385 {15.16} H 400 {15.75} G 81 {3.19} 385 {15.16} F 240 {9.45} E 1,224 {48.19} 1,230 {48.43} 883 {34.76} D 148 {5.83} C 267 {10.51} 425 {16.73} 125 {4.92} 160 {6.30} 237 {9.33} 310 {12.20} B 250 {9.84} A 891 {35.08} 883 {34.76} 502 {19.76} 930 {36.61} 754 {29.69} 660 {25.98} RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD) Flat-plane dimensions {19.61} 21 4 88 75 113 {0.16} {0.83} {3.46} {4.45} {2.95} mm {in} arnffb00000013 Straight-line dimensions A F H I K 1,521 {59.88} O L 501 {19.72} 1,521 {59.88} 1,216 {47.87} 572 {22.52} N 1,645 {64.76} 1,081 {42.56} 1,075 {42.32} J 1,209 {47.60} 2,052 {80.79} 1,191 {46.89} 953 {37.52} 619 {24.37} 1,007 {39.65} 257 {10.12} mm {in} arnffb00000014 . Point symbol A B C Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole 09-80D–10 Hole diameter or bolt or nut size mm {in} φ27 {1.06} φ15 {0.59} φ13.5 {0.53} Point symbol D E Designation Front suspension bracket tension rod Rebound stopper bracket Hole diameter or bolt or nut size mm {in} φ25 {0.98} φ12.5 {0.49}
  67. 67. F344-10-05L(09-80).fm 11 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol Designation F G H I J J’ Front suspension bracket Rebound stopper bracket Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Box bracket No.1 K Box bracket No.3 Hole diameter or bolt or nut size mm {in} φ16 {0.63} φ12.5 {0.49} φ60 {2.36} φ65 {2.56} φ16 {0.63} φ20 {0.79} 16 x 23 {0.63 x 0.91} Point symbol K’ L M N O P Designation Box bracket No.3 Box mounting hole Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} φ20 {0.79} φ20 {0.79} φ14 {0.55} M12 {0.47} M12 {0.47} φ32 {1.26} 09-80D–11 80D
  68. 68. F344-10-05L(09-80).fm 12 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] P J Q K 408 435 1,642 208 1,007 498 {16.06} {17.13} {64.65} {8.19} {39.65} 385 {15.16} O 269 {10.59} I 1,024 {40.31} 1,140 {44.88} N 406 {15.98} H 385 {15.16} G 406 {15.98} F 89 {3.50} 385 {15.16} M 1,140 {44.88} 1,224 {48.19} E 240 {9.45} D 255 {10.04} 362 {14.25} 27 {1.06} 160 {6.30} 42 {1.65} 237 {9.33} 310 {12.20} 1,230 {48.43} L 148 {5.83} C B 842 {33.15} 865 {34.06} A 238 {9.37} 842 {33.15} 930 {36.61} 754 {29.69} 660 {25.98} RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD) Flat-plane dimensions {19.61} 21 4 {0.16} {0.83} 95 104 {4.09} {3.74} mm {in} arnffb00000009 Straight-line dimensions A E G H 1,645 {64.76} 1,081 {42.56} 552 {21.73} O P J K 1,007 {39.65} 1,193 {46.97} 1,521 1,053 {59.88} {41.46} I 923 {36.34} 1,209 {47.60} 2,052 {80.79} 1,191 {46.89} 1,521 {59.88} 600 {23.62} 501 {19.72} 257 {10.12} mm {in} arnffb00000010 . Point symbol A B C Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole 09-80D–12 Hole diameter or bolt or nut size mm {in} φ27 {1.06} φ15 {0.59} φ13.5 {0.53} Point symbol D E F Designation Rebound stopper bracket Front suspension bracket Rebound stopper bracket Hole diameter or bolt or nut size mm {in} φ12.5 {0.49} φ16 {0.63} φ12.5 {0.49}
  69. 69. F344-10-05L(09-80).fm 13 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol Designation G H I I’ Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Box bracket No.1 J Box bracket No.3 J’ Box bracket No.3 Hole diameter or bolt or nut size mm {in} φ60 {2.36} φ65 {2.56} φ16 {0.63} φ20 {0.79} 16 x 23 {0.63 x 0.91} φ20 {0.79} Point symbol K L M N O P Q Designation Box mounting hole Front suspension bracket Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} φ20 {0.79} φ16.5 {0.65} φ40 {1.57} φ14 {0.55} M12 {0.47} M12 {0.47} φ32 {1.26} 09-80D–13 80D
  70. 70. F344-10-05L(09-80).fm 14 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] P J Q K 408 435 1,642 208 1,007 498 {16.06} {17.13} {64.65} {8.19} {39.65} 385 {15.16} O 269 {10.59} I 1,024 {40.31} 1,140 {44.88} N 406 {15.98} H 385 {15.16} G 406 {15.98} F 89 {3.50} 385 {15.16} M 1,140 {44.88} 1,224 {48.19} E 240 {9.45} D 255 {10.04} 362 {14.25} 27 {1.06} 160 {6.30} 42 {1.65} 237 {9.33} 310 {12.20} 1,230 {48.43} L 148 {5.83} C B 842 {33.15} 865 {34.06} A 238 {9.37} 842 {33.15} 930 {36.61} 754 {29.69} 660 {25.98} RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER) Flat-plane dimensions {19.61} 21 4 {0.16} {0.83} 95 104 {4.09} {3.74} mm {in} arnffb00000011 Straight-line dimensions A E G H 1,645 {64.76} 1,081 {42.56} 552 {21.73} O P K J 1,007 {39.65} 1,193 {46.97} 1,521 1,053 {59.88} {41.46} I 923 {36.34} 1,209 {47.60} 2,052 {80.79} 1,191 {46.89} 1,521 {59.88} 600 {23.62} 501 {19.72} 257 {10.12} mm {in} arnffb00000012 . Point symbol A B C Designation Cabin mounting bracket No.1 Bumper stay bracket Tie down hook mounting hole 09-80D–14 Hole diameter or bolt or nut size mm {in} φ27 {1.06} φ15 {0.59} φ13.5 {0.53} Point symbol D E F Designation Rebound stopper bracket Front suspension bracket Rebound stopper bracket Hole diameter or bolt or nut size mm {in} φ12.5 {0.49} φ16 {0.63} φ12.5 {0.49}
  71. 71. F344-10-05L(09-80).fm 15 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol Designation G H I I’ Cabin mounting bracket No.2 Cabin mounting bracket No.3 Box bracket No.1 Box bracket No.1 J Box bracket No.3 J’ Box bracket No.3 Hole diameter or bolt or nut size mm {in} φ60 {2.36} φ65 {2.56} φ16 {0.63} φ20 {0.79} 16 x 23 {0.63 x 0.91} φ20 {0.79} Point symbol K L M N O P Q Designation Box mounting hole Front suspension bracket Front suspension bracket Front spring hanger Dumper bracket Dumper bracket Rear spring hanger Hole diameter or bolt or nut size mm {in} φ20 {0.79} φ16.5 {0.65} φ40 {1.57} φ14 {0.55} M12 {0.47} M12 {0.47} φ32 {1.26} End Of Sie BM: FRONT BODY 09-80D–15 80D
  72. 72. F344-10-05L(09-80).fm 16 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] FRONT BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS] id098010740600 A' A 795 {31.30} B' 1,122 {44.17} D 199 {7.83} 1,416 {55.75} 873 {34.37} 908 {35.75} 832 {32.76} C 388 {15.28} E 539 {21.22} 550 {21.65} 1,205 {47.44} D' 255 {10.04} C' 353 {13.90} E' F' F 364 {14.33} 435 {17.13} 1,410 {55.51} mm {in} arnffb00000017 A , B,B Fr Fr C B D E Fr Fr Fr , B F Fr arnffb00000018 . Point symbol A B C Designation Shroud panel datum hole Shroud panel datum hole Shroud panel datum hole End Of Sie 09-80D–16 Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ7 {0.28} φ7 {0.28} Point symbol Designation D E Shroud panel datum hole Shroud panel datum hole F Crossmember datum hole Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ6.2 {0.24} 6.2 × 8 {0.24 × 0.31}
  73. 73. F344-10-05L(09-80).fm 17 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] FRONT BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS] id098010740700 A 80D 1,234 {48.58} D E A' 383 {15.08} 546 {21.50} LH:1,121 {44.13} RH:1,073 {42.24} 1,438 {56.61} 1,448 {57.01} 1,360 {53.54} LH:963 {37.91} RH:965 {37.99} 1,342 {52.83} 1,446 {56.93} B C 569 {22.40} 1,434 {56.46} F 1,669 {65.71} B' C' 1,457 {57.36} D' G 928 {36.54} E' mm {in} arnffb00000019 A B Fr F,F C Fr Fr , D E Fr Fr G F , F Fr Fr arnffb00000020 . 09-80D–17
  74. 74. F344-10-05L(09-80).fm 18 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol Designation Windshield garnish installation square hole Windshield garnish installation square hole Bonnet hinge installation hole Front fender installation hole A B C D Hole diameter or bolt or nut size mm {in} 6.8 x 6.8 {0.27 x 0.27} 6.8 x 6.8 {0.27 x 0.27} φ12 {0.47} φ10 {0.39} Point symbol Designation E Shroud gusset datum hole F Cowl panel datum slot F’ G Cowl panel datum hole Shroud panel datum hole Hole diameter or bolt or nut size mm {in} φ14 {0.55} 6.2 x 8 {0.24 x 0.31} φ6.2 {0.24} φ10 {0.39} End Of Sie CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS[DIMENSIONS] BM: CABIN SIDE FRAME id098010743600 EVEREST 488 {19.21} C 1,127 {44.37} D 989 {38.94} A 1,032 {40.63} 1,155 {45.47} B E 917 {36.10} 1,241 {48.86} 1,293 {50.91} K G 1,436 {56.54} 1,194 {47.01} 1,133 {44.61} I 1,253 {49.33} 1,376 {54.17} 850 1,111 {43.74} {33.46} 1,125 {44.29} 1,186 {46.69} 1,023 {40.28} F 924 {36.38} 941 {37.05} 21 J H mm {in} arnffb00000021 A B Fr C Fr F D Fr G,H I E Fr Fr J K G H Fr Fr Fr Fr Fr arnffb00000022 . Point symbol A B C D E F Designation Wheel apron panel front datum hole Shroud panel datum hole Windshield garnish installation square hole Front door hinge installation hole Front door hinge installation hole Center pillar notch 09-80D–18 Hole diameter or bolt or nut size mm {in} Point symbol φ12 {0.47} G φ7 {0.28} 6.8 x 6.8 {0.27 x 0.27} H I φ12 {0.47} J φ12 {0.47} - K Designation Rear door hinge installation hole Rear door hinge installation hole Quarter window installation hole Rear door switch installation hole Quarter window installation hole Hole diameter or bolt or nut size mm {in} φ12 {0.47} φ12 {0.47} φ10 {0.39} φ12 {0.47} 8.2 × 15 {0.32 × 0.59}
  75. 75. F344-10-05L(09-80).fm 19 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] RANGER (REGULAR CAB) F 488 {19.21} C 80D 1,127 {44.37} 1,376 {54.17} D 989 {38.94} A 1,155 {45.47} 1,032 {40.63} 1,023 {40.28} 1,185 {46.65} 1,196 {47.09} 1,090 {42.91} E G B mm {in} arnffb00000023 A B Fr F C Fr D Fr E Fr Fr G Fr Fr arnffb00000024 . Point symbol A B C Designation Wheel apron panel front datum hole Shroud panel datum hole Windshield garnish installation square hole Hole diameter or bolt or nut size mm {in} φ12 {0.47} φ7 {0.28} 6.8 x 6.8 {0.27 x 0.27} Point symbol D E F G Designation Door hinge installation hole Door hinge installation hole Side frame outer connection Side frame outer datum hole Hole diameter or bolt or nut size mm {in} φ12 {0.47} φ12 {0.47} φ3.2 {0.13} 09-80D–19
  76. 76. F344-10-05L(09-80).fm 20 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] RANGER (DOUBLE CAB) 488 {19.21} C 1,127 {44.37} 1,155 {45.47} 1,032 {40.63} 1,023 {40.28} 389 {15.31} J 850 {33.46} 1,125 {44.29} D 989 {38.94} A I F G 1,186 {46.69} 1,375 {54.13} 1,115 {43.90} 1,102 1,207 {43.39} {47.52} 1,148 {45.20} 747 {29.41} H E 1,190 {46.85} K B mm {in} arnffb00000025 A B C D F G H Fr Fr I Fr Fr Fr Fr Fr Fr E J Fr Fr K Fr arnffb00000026 . Point symbol A B C D E Designation Wheel apron panel front datum hole Shroud panel datum hole Windshield garnish installation square hole Front door hinge installation hole Front door hinge installation hole 09-80D–20 Hole diameter or bolt or nut size mm {in} Point symbol φ12 {0.47} F φ7 {0.28} 6.8 x 6.8 {0.27 x 0.27} G φ12 {0.47} I J K φ12 {0.47} H Designation Side frame outer connection Rear door hinge installation hole Rear door hinge installation hole Side frame outer connection Side frame outer connection Side frame outer datum hole Hole diameter or bolt or nut size mm {in} φ12 {0.47} φ12 {0.47} φ3.2 {0.13}
  77. 77. F344-10-05L(09-80).fm 21 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) 1,196 {47.09} H F 80D C 1,538 {60.55} 1,285 {50.59} D 1,720 {67.72} 989 {38.94} A 1,155 {45.47} 1,032 {40.63} 1,344 {52.91} I 1,766 {69.53} E 1,252 {49.29} 1,296 {51.02} J 1,023 {40.28} B G mm {in} arnffb00000027 H F 832 {32.76} 1,509 {59.41} 1,948 {76.69} E 1,207 {47.52} 1,137 {44.76} I 1,100 {43.31} 745 {29.33} 1,724 {67.87} 1,195 {47.05} J 551 {21.69} G mm {in} arnffb00000028 09-80D–21
  78. 78. F344-10-05L(09-80).fm 22 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] A B C Fr D Fr Fr F G H Fr Fr E Fr Fr I J Fr Fr Fr arnffb00000029 . Point symbol A B C D E Hole diameter or bolt or nut size mm {in} Designation Wheel apron panel front datum hole Shroud panel datum hole Windshield garnish installation square hole Door hinge installation hole Door hinge installation hole φ12 {0.47} φ7 {0.28} 6.8 x 6.8 {0.27 x 0.27} φ12 {0.47} φ12 {0.47} Point symbol F G H I J Designation Striker installation hole Striker installation hole Side frame outer datum hole Rear access panel hinge installation hole Rear access panel hinge installation hole Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ13 {0.51} φ5 {0.20} φ12 {0.47} φ12 {0.47} End Of Sie ROOM STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS] BM: ROOM id098010743300 EVEREST A RH:1,000 {39.37} LH:1,012 {39.84} E B RH:914 {35.98} LH:927 {36.50} C RH:806 {31.73} LH:821 {32.32} D RH:1,239 {48.78} LH:1,248 {49.13} RH:1,003 {39.49} LH:1,015 {39.96} RH:1,002 {39.45} LH:1,015 {39.96} F G mm {in} arnffb00000030 09-80D–22
  79. 79. F344-10-05L(09-80).fm 23 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] A B C D E 80D Fr Fr F Fr Fr Fr G Fr Fr arnffb00000031 . Point symbol Designation A B C D Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Change boots installation hole Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ10 {0.39} φ6 {0.24} φ10 {0.39} Point symbol E F G H Designation Rear pillar inner datum hole Center pillar inner datum hole Seat belt guide installation hole Center pillar inner datum hole Hole diameter or bolt or nut size mm {in} φ12 {0.47} φ10 {0.39} φ7 {0.28} φ7 {0.28} RANGER (REGULAR CAB) A E B C RH:913 {35.94} LH:927 {36.50} RH:1,000 {39.37} LH:1,011 {39.80} RH:1,243 {48.94} LH:1,251 {49.25} RH:804 {31.65} LH:820 {32.28} H-H' F 1,506 {59.29} D RH:1,009 {39.72} LH:1,021 {40.20} G RH:954 {37.56} LH:967 {38.07} mm {in} arnffb00000032 09-80D–23
  80. 80. F344-10-05L(09-80).fm 24 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] B A Fr Fr Fr G F Fr Fr H Fr Fr E D C Fr arnffb00000033 . Point symbol A B C D E Designation Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Tunnel reinforcement installation hole Rear pillar inner datum hole 09-80D–24 Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ10 {0.39} φ12 {0.47} φ7 {0.28} φ12 {0.47} Point symbol Designation F Rear pillar inner datum hole G Rear pillar inner datum slot H Striker installation slot Hole diameter or bolt or nut size mm {in} φ12 {0.47} 8 x 12 {0.31 x 0.47} 8.2 x 7.6 {0.32 x 0.30}
  81. 81. F344-10-05L(09-80).fm 25 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] RANGER (DOUBLE CAB) A E B RH:1,000 {39.37} LH:1,011 C {39.80} RH:913 {35.94} LH:927 {36.50} RH:1,239 {48.78} LH:1,248 {49.13} RH:1,750 {68.90} LH:1,757 {69.17} F RH:1,002 {39.45} LH:1,015 {39.96} RH:804 {31.65} LH:820 {32.28} 80D H K-K' RH:1,680 {66.14} LH:1,688 {66.46} I L-L' G RH:1,002 {39.45} LH:1,015 {39.96} D J 1,506 {59.29} 1,506 {59.29} RH:1,525 {60.04} LH:1,533 {60.35} mm {in} arnffb00000034 A B Fr F D C Fr G Fr Fr I Fr Fr Fr Fr H E J Fr Fr L K Fr Fr arnffb00000035 . 09-80D–25
  82. 82. F344-10-05L(09-80).fm 26 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol A B C D E F Designation Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Tunnel reinforcement installation hole Center pillar inner datum hole Center pillar inner datum hole Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ10 {0.39} φ12 {0.47} Point symbol G H Rear pillar inner datum slot J K Rear pillar inner datum hole Striker installation hole L φ7 {0.28} φ7 {0.28} Center pillar inner datum hole Rear pillar inner datum hole I φ7 {0.28} Designation Striker installation slot Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ12 {0.47} 7x9 {0.28 x 0.35} φ6 {0.24} φ10.2 {0.40} 8.2 x 7.6 {0.32 x 0.30} RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) D A B RH:913 {35.94} LH:927 {36.50} RH:804 {31.65} LH:820 {32.28} E RH:1,119 {44.06} RH:1,000 {39.37} LH:1,128 {44.41} LH:1,011 {39.80} RH:1,272 {50.08} C LH:1,279 {50.35} F H RH:1,492 {58.74} LH:1,498 {58.98} RH:1,602 {63,07} LH:1,608 {63.31} RH:1,509 {59.41} LH:1,517 {59.72} I L-L' J G K RH:1,041 {40.98} LH:1,054 {41.50} 1,457 {57.36} RH:1,385 {54.53} LH:1,394 {54.88} mm {in} arnffb00000036 09-80D–26
  83. 83. F344-10-05L(09-80).fm 27 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] A B C D E 80D Fr Fr F,H F Fr J I G Fr Fr K H Fr Fr Fr Fr Fr L Fr arnffb00000037 . Point symbol Designation A B C D E Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Trim installation hole Striker installation hole F Trim installation slot G Striker installation hole Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ10 {0.39} φ12 {0.47} φ10 {0.39} φ7 {0.28} 10 x 15 {0.39 x 0.59} φ13 {0.51} Point symbol Designation H I Rear pillar inner datum hole Pillar trim datum hole J Pillar trim datum slot K M Tunnel reinforcement datum hole Side frame outer datum hole Hole diameter or bolt or nut size mm {in} φ12 {0.47} φ6 {0.24} 10 x 20 {0.39 x 0.79} φ7 {0.28} φ10 {0.39} End Of Sie 09-80D–27
  84. 84. F344-10-05L(09-80).fm 28 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] ROOM STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS] id098010743400 EVEREST H E A 1,190 {46.85} 1,774 {69.84} 1,120 {44.09} 1,017 {40.04} B G 1,506 {59.29} 793 {31.22} C 1,727 {67.99} 823 {32.40} 880 {34.65} J-J' I F D mm {in} arnffb00000038 A B C D Fr Fr F G Fr Fr Fr H Fr E I Fr J Fr Fr Fr arnffb00000039 . Point symbol A B C D E F Designation Center pillar inner datum hole Seat belt guide installation hole Center pillar inner datum hole Floor mat installation hole Rear pillar trim installation hole Rear pillar inner datum hole 09-80D–28 Hole diameter or bolt or nut size mm {in} φ10 {0.39} Point symbol G φ7 {0.28} φ7 {0.28} φ6 {0.24} 7.2 x 12 {0.28 x 0.47} φ12 {0.47} H I J Designation Striker installation hole Rear pillar trim installation hole Rear pillar trim installation hole Striker installation hole Hole diameter or bolt or nut size mm {in} 7.2 x 12 {0.28 x 0.47} φ10.2 {0.40} 7.2 x 12 {0.28 x 0.47} φ10.2 {0.40}
  85. 85. F344-10-05L(09-80).fm 29 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) D A E F H B 1,362 {53.62} C 1,101 1,110 {43.35} {43.70} 1,248 {49.13} 1,472 {57.95} 80D I 1,132 {44.57} 1,447 {56.97} G 965 {37.99} 770 {30.31} J 793 {31.22} K mm {in} arnffb00000040 B A Fr Fr F,H F C G D Fr E Fr J I Fr K H Fr Fr Fr Fr Fr arnffb00000041 . Point symbol A B C D E Designation Harness installation hole Front pillar inner datum hole Cowl side panel datum hole Trim installation hole Striker installation hole Hole diameter or bolt or nut size mm {in} φ7 {0.28} φ10 {0.39} φ12 {0.47} φ10 {0.39} φ7 {0.28} Point symbol Designation F Trim installation slot G H I Striker installation hole Rear pillar inner datum hole Pillar trim datum hole Hole diameter or bolt or nut size mm {in} 10 x 15 {0.39 x 0.59} φ13 {0.51} φ12 {0.47} φ6 {0.24} 09-80D–29
  86. 86. F344-10-05L(09-80).fm 30 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol J Hole diameter or bolt or nut size mm {in} 10 x 20 {0.39 x 0.79} Designation Pillar trim datum slot Point symbol Hole diameter or bolt or nut size mm {in} Designation Crossmember No.3 datum hole L φ10 {0.39} End Of Sie ROOM STRAIGHT-LINE DIMENSIONS (3)[DIMENSIONS] id098010746200 EVEREST E A 1,023 {40.28} 1,288 {50.71} H 801 {31.54} F B I-I' 983 {38.70} C G 712 {28.03} 1,520 {59.84} 483 {19.02} 1,050 {41.34} D arnffb00000046 A B Fr F C D Fr Fr H G E Fr Fr I Fr Fr Fr Fr arnffb00000047 . 09-80D–30
  87. 87. F344-10-05L(09-80).fm 31 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] Point symbol A B C D E Hole diameter or bolt or nut size mm {in} 7.2 x 12 {0.28 x 0.47} φ12 {0.47} 7.2 x 12 {0.28 x 0.47} φ16 {0.63} Designation Rear pillar trim installation hole Rear pillar inner datum hole Rear pillar trim installation hole Seat installation hole Rear pillar trim installation hole Point symbol F G Rear pillar trim installation hole Rear pillar trim installation hole H Mat set plate installation hole I φ10.2 {0.40} Hole diameter or bolt or nut size mm {in} 7.2 x 12 {0.28 x 0.47} 7.2 x 12 {0.28 x 0.47} 12 x 7.2 {0.47 x 0.28} Designation Rear door striker installation hole φ13 {0.51} End Of Sie REAR BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS] BM: REAR BODY id098010746300 EVEREST A' 1,139 {44.84} 325 {12.80} B' B 1,334 {52.52} 1,417 {55.79} 437 {17.20} 881 {34.70} 737 {29.02} A 938 {36.93} 1,025 {40.35} 1,229 {48.39} C' C 1,300 {51.18} 1,541 {60.67} 8 1,344 {52.19} 1,312 {51.65} D' 312 {12.28} E' F' 1,257 {49.49} 1,130 {44.49} D F E mm {in} arnffb00000045 09-80D–31 80D
  88. 88. F344-10-05L(09-80).fm 32 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] A B C D C',D' C' Fr E' E Fr Fr Fr D' Fr F Fr Fr Fr arnffb00000043 . Point symbol A B C Designation Roof panel notch Rear pillar trim installation hole Corner plate datum hole End Of Sie 09-80D–32 Hole diameter or bolt or nut size mm {in} φ7.2×12 {0.28×0.47} RH:φ12 {0.47} LH:φ13 {0.51} Point symbol Designation D Corner plate datum hole E Rear bumper installation hole F Mat set plate installation hole Hole diameter or bolt or nut size mm {in} RH:φ12 {0.47} LH:φ13 {0.39} φ12.2 {0.48} φ7.2×12 {0.28×0.47}
  89. 89. F344-10-05L(09-80).fm 33 ページ 2006年8月3日 木曜日 午後5時10分 BODY STRUCTURE [DIMENSIONS] REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS] id098010743500 EVEREST A A' 1,510 {59.45} B' 1,322 {52.05} 1,479 {58.23} 1,365 {53.74} 652 {25.67} B 354 {13.94} C 1,416 {55.75} 1,316 {51.81} C' D' 1,274 {50.16} 1,270 {50.00} 80D F' 400 {15.75} 1,316 {51.81} 490 {19.29} F 1,033 {40.67} D 1,218 {47.95} 156 {6.14} E E' mm {in} arnffb00000044 A B C D C',D' C' Fr E' E Fr Fr Fr D' Fr F Fr Fr Fr arnffb00000043 . Point symbol A B C Designation Roof panel notch Rear pillar trim installation hole Corner plate datum hole Hole diameter or bolt or nut size mm {in} φ7.2×12 {0.28×0.47} RH:φ12 {0.47} LH:φ13 {0.51} Point symbol Designation D Corner plate datum hole E Rear bumper installation hole F Mat set plate installation hole Hole diameter or bolt or nut size mm {in} RH:φ12 {0.47} LH:φ13 {0.39} φ12.2 {0.48} φ7.2×12 {0.28×0.47} 09-80D–33
  90. 90. Number: Service Bulletin Ford Motor Company Category Ref. No. Literature Page 1 of 1 LF 017/02 Coverage Date issued Distributor only Please convey this information to your Warranty Dept. August 1, 2002 Please inform your dealers Parts Dept. Director Training Dept. Applicable Model General Manager Attachment: Field Rep 2 Applicable Country or Specification RANGER/COURIER Australian,European (L.H.D. U.K.), General (L.H.D. R.H.D.) specs. Subject:The face-lifted RANGER/COURIER Body Measurement Chart Manual This is a supplement for the service materials for the face-lifted RANGER/COURIER Body Measurement Chart Manual only new major components not in the previous material. Please make copies as necessary. There are explanations given only for the following sections. DIMENSIONS·········································································· II APPLICATION: This information is applicable to vehicles beginning with the following Vehicle Identification Numbers (VIN) and related materials. VEHICLE IDENTIFICATION NUMBERS (VIN) Australian specs. MNA BS✻✻✻✻✻✻··········································································300001— MNA DS✻✻✻✻✻✻··········································································300001— MNA LS✻✻✻✻✻✻··········································································300001— European (L.H.D. U.K.) specs. WF0 BM✻✻✻✻✻✻··········································································300001— WF0 DM✻✻✻✻✻✻··········································································300001— WF0 LM✻✻✻✻✻✻··········································································300001— General (L.H.D. R.H.D.) specs. MNC BS✻✻✻✻✻✻··········································································300001— MNC DS✻✻✻✻✻✻··········································································300001— MNC LS✻✻✻✻✻✻··········································································300001— MNB BS✻✻✻✻✻✻··········································································300001— MNB DS✻✻✻✻✻✻··········································································300001— MNB LS✻✻✻✻✻✻··········································································300001— RELATED MATERIAL RANGER Body Measurement Chart Manual ··········································F330–10–99K COURIER Body Measurement Chart Manual ·········································F327–10–98K
  91. 91. DIMENSIONS I II DIMENSIONS ......................................................... II-2 CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS ................................................... II-2 ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-3 ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-4 II–1
  92. 92. DIMENSIONS DIMENSIONS CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS ABE981670010B01 Freestyle cab/Stretch cab (with Rear Access System) 5 H F C I 10 1 A 17 13 D 18 7 9 20 19 6 14 8 3 2 K 11 12 21 E 15 4 J 22 16 B G ABR9816B005 A B C Fr Fr F D E Fr G H Fr Fr Fr I,K J Fr I K Fr Fr Fr ABR9816B006 . Measured location 1 2 3 4 5 6 7 8 9 10 11 12 II–2 Dimensions mm {in} 989 {38.94} 1,032 {40.63} 1,155 {45.47} 1,023 {40.28} 1,197 {47.13} 1,343 {52.87} 1,536 {60.47} 1,249 {49.17} 1,285 {50.59} 1,720 {67.72} 1,766 {69.53} 1,296 {51.02} Measured location 13 14 15 16 17 18 19 20 21 22 K-K’ Dimensions mm {in} 1,509 {59.41} 1,948 {76.69} 1,724 {67.87} 1,195 {47.05} 1,100 {43.31} 1,137 {44.76} 832 {32.76} 1,207 {47.52} 745 {29.33} 551 {21.69} 1,457 {57.36}
  93. 93. DIMENSIONS End Of Sie ROOM STRAIGHT-LINE DIMENSIONS (1) ABE981670001B01 Freestyle cab/Stretch cab (with Rear Access System) D A II E F B 1 2 C 4 5 H 8 6 I 3 9 7 G 10 J K ABR9816B001 A B Fr F,H F C Fr G E Fr I H Fr D Fr Fr J Fr Fr K Fr Fr ABR9816B002 . Measured location 1 2 3 4 5 6 Dimensions mm {in} RH:1,000 {39.36}, LH:1,011 {39.80} RH:913 {35.95}, LH:927 {36.48} RH:804 {31.67}, LH:820 {32.28} RH:1,119 {44.05}, LH:1,128 {44.40} RH:1,273 {50.13}, LH:1,281 {50.44} RH:1,492 {58.73}, LH:1,498 {59.00} Measured location 7 8 9 10 E-E’ G-G’ Dimensions mm {in} RH:1,041 {40.98}, LH:1,054 {41.48} RH:1,602 {63.07}, LH:1,608 {63.32} RH:1,509 {59.42}, LH:1,517 {59.74} RH:1,385 {54.53}, LH:1,394 {54.89} 1,104 {43.46} 1,486 {58.52} End Of Sie II–3
  94. 94. DIMENSIONS ROOM STRAIGHT-LINE DIMENSIONS (2) ABE981670001B02 Freestyle cab/Stretch cab (with Rear Access System) D A E F B 4 1 C H 5 2 6 8 3 G I 9 J 7 10 L ABR9816B003 A B Fr F,H F C Fr E Fr I G H D Fr Fr J Fr Fr L Fr Fr Fr ABR9816B004 . Measured location 1 2 3 4 5 End Of Sie II–4 Dimensions mm {in} 1,362 {53.61} 1,472 {57.96} 1,447 {56.98} 1,248 {49.12} 1,103 {43.42} Measured location 6 7 8 9 10 Dimensions mm {in} 1,110 {43.69} 770 {30.31} 1,132 {44.56} 965 {37.99} 793 {31.23}
  95. 95. Finance & AsiaĆPartner Export Office Ford Japan Limited Number: Service Bulletin Category Ref. No. Literature LF040/99 Coverage j Distributor only 1 of 1 Date issued November 8, 1999 j Please inform your dealers j Director Please convey this information to your j Warranty Dept. Page j Parts Dept. j Training Dept. j General Manager j Field Rep Applicable Model Attachment: 9 Applicable Country or Specification RANGER BODY MEASUREMENT MANUAL Australian, European (L.H.D. U.K.) General (L.H.D. R.H.D.) specs. Subject: Additions/Corrections to Service Materials The additions and/or corrections have been made to the following service materials in response to engineering modifications and/or errors. Attached are copies of the pages to be added or revised. Please make copies of these sheets as necessary, and attach them to the appropriate pages in your manuals. The additions and/or corrections are shown enclosed in bold frames or are underlined on the revised page. Applied Materials: Manual Name (Form No.) RANGER BODY MEASUREMENT MANUAL (F330-10-99A) Page Cover & Backside of the CONTENTS page II-2, II-3, II-4 II-5, II-8, II-9 II-10, II-11 Remarks VEHICLE IDENTIFICATION NUMBERS (VIN) UNDERBODY REGULAR CAB 4 2 UNDERBODY STRETCH CAB 4 2 UNDERBODY REGULAR CAB 4 4 UNDERBODY STRETCH CAB 4 4
  96. 96. RANGER BODY MEASUREMENT MANUAL F330–10–99A VEHICLE IDENTIFICATION NUMBERS (VIN) European specs. WF0 DMBɶ30WW 105280ɝ WF0 LMBɶ30WW 105280ɝ WF0 DMBɶ40WW 105280ɝ WF0 LMBɶ40WW 105280ɝ WF0 DMDD30WW 105280ɝ WF0 LMDD30WW 105280ɝ WF0 DMFE40WW 105280ɝ WF0 LMFE40WW 105280ɝ WF0 BMFɶ30WW 105280ɝ WF0 BMEɶ30WW 105280ɝ WF0 DMFɶ30WW 105280ɝ WF0 DMEɶ30WW 105280ɝ WF0 LMFɶ30WW 105280ɝ WF0 LMEɶ30WW 105280ɝ WF0 BMDɶ30WW 105280ɝ WF0 BMCɶ30WW 105280ɝ WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 Australian specs. MNA BSFɶ70WW MNA BSEɶ70WW MNA DSFɶ70WW MNA DSEɶ70WW MNA LSFɶ70WW MNA LSEɶ70WW MNA BSFɶ40WW MNA BSEɶ40WW MNA DSFɶ40WW MNA DSEɶ40WW MNA LSFɶ40WW MNA LSEɶ40WW MNA BSBɶ70WW MNA BSAɶ70WW MNA DSBɶ70WW MNA DSAɶ70WW MNA LSBɶ70WW MNA LSAɶ70WW MNA BSBɶ40WW MNA BSAɶ40WW MNA DSBɶ40WW MNA DSAɶ40WW MNA LSBɶ40WW MNA LSAɶ40WW 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ DMDɶ30WW 105280ɝ DMCɶ30WW 105280ɝ LMDɶ30WW 105280ɝ LMCɶ30WW 105280ɝ BMBɶ30WW 105280ɝ BMAɶ30WW 105280ɝ DMAɶ30WW 105280ɝ LMAɶ30WW 105280ɝ BMFE40WW 105280ɝ BMEE40WW 105280ɝ DMFE40WW 105280ɝ DMEE40WW 105280ɝ LMFE40WW 105280ɝ LMEE40WW 105280ɝ BMDɶ40WW 105280ɝ BMCɶ40WW 105280ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 WF0 DMDɶ40WW 105280ɝ DMCɶ40WW 105280ɝ LMDɶ40WW 105280ɝ LMCɶ40WW 105280ɝ BMBɶ40WW 105280ɝ BMAɶ40WW 105280ɝ DMAɶ40WW 105280ɝ LMAɶ40WW 105280ɝ BMBD60WW 105280ɝ BMAD60WW 105280ɝ DMBD60WW 105280ɝ DMAD60WW 105280ɝ LMBD60WW 105280ɝ LMAD60WW 105280ɝ MNA BSDɶ70WW MNA BSCɶ70WW MNA DSDɶ70WW MNA DSCɶ70WW MNA LSDɶ70WW MNA LSCɶ70WW MNA BSDɶ40WW MNA BSCɶ40WW MNA DSDɶ40WW MNA DSCɶ40WW MNA LSDɶ40WW MNA LSCɶ40WW 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ 102393ɝ General specs. (L.H.D.) MNC BSFɶ30WW 113431ɝ MNC BSEɶ30WW 113431ɝ MNC BSFɶ3WWW 113431ɝ MNC BSEɶ3WWW 113431ɝ MNC BSBɶ30WW 113431ɝ MNC BSAɶ30WW 113431ɝ MNC BSBɶ3WWW113431ɝ MNC BSAɶ3WWW113431ɝ General specs. (R.H.D.) MNB BSFɶ30WW 104101ɝ MNB BSEɶ30WW 104101ɝ MNB BSBD50WW 104101ɝ MNB BSAD50WW 104101ɝ MNB BSBɶ30WW 104101ɝ MNB BSAɶ30WW 104101ɝ Thai specs. MNB BSBD30WW MNB BSAD30WW MNB DSBD30WW MNB DSAD30WW MNB LSBD30WW MNB LSAD30WW MNB BSDD30WW MNB BSCD30WW MNB DSDD30WW MNB DSCD30WW MNB LSDD30WW MNB LSCD30WW MNB BSDɶ40WW MNB BSCɶ40WW MNB DSDɶ40WW MNB DSCɶ40WW MNB LSDɶ40WW MNB LSCɶ40WW 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ 100501ɝ Added 11/1999 (Ref. No. LF040/99)
  97. 97. II - 2 Added 11/1999 (Ref. No. LF040/99) C 930 {36.61} 754 {29.69} 310 {12.20} 660 {25.98} D E 428 {16.85} 500 {19.69} 883 {34.76} B 112 {4.41} A 237 {9.33} 125 {4.92} 891 {35.08} 425 {16.73} F 528 {20.79} 883 {34.76} G 1230 {48.43} 148 {5.83} H 1115 {43.90} 1224 {48.19} I 175 {6.89} 167 {6.57} 385 {15.16} 1150 {45.28} 568 {22.36} J 1140 {44.88} N K 39 {1.54} 385 {15.16} 86 {3.39} 391 {15.39} 968 {38.11} O 393 {15.47} 385 {15.16} 172 L {6.77} P 1140 {44.88} 269 {10.59} 326 {12.83} Q 385 {15.16} 1024 {40.31} M UNDERBODY REGULAR CAB 4 Flat-plane Dimensions 2 DIMENSIONS RANGER BODY MEASUREMENT MANUAL F330–10–99A
  98. 98. 1 II - 3 2 A : CABIN MOUNTING BRACKET No.1 ӕ30 B : BUMPER STAY BRACKET ӕ15 C : TIE DOWN HOOK MOUNTING HOLE ӕ16 D : FRONT SUSPENSION BRACKET TENSION ROD ӕ25 E : REBOUND STOPPER BRACKET ӕ12 F : FRONT SUSPENSION BRACKET ӕ16 G : REBOUND STOPPER BRACKET ӕ12 H : CABIN MOUNTING BRACKET No.2 ӕ60 4 3 A 5 6 F 8 7 : 9 I I : CABIN MOUNTING BRACKET No.3 ӕ65 J : BOX BRACKET No.1 ӕ20 K : BOX BRACKET No.2 RH:ӕ16 LH:ӕ20 L : BOX BRACKET No.3 RH:16 23 LH:ӕ20 M: BOX MOUNTING HOLE ӕ20 N : FRONT SPRING HANGER ӕ17 O : DUMPER BRACKET M12 1.5 P : DUMPER BRACKET M12 1.5 Q : REAR SPRING HANGER ӕ32 H J < ; = > ? Dimensions (mm {in}) O 2 1075 {42.32} 1521 {59.88} 1 572 {22.52} 619 {24.37} 1216 {47.87} 1115 {43.90} 1658 {65.28} 1217 {47.91} 3 1081 {42.56} Measured location K 4 5 6 7 8 9 A @ 17 16 15 14 13 12 11 10 Measured location P L 1191 {46.89} 501 {19.72} 1007 {39.65} 991 {39.02} 1521 {59.88} 568 {22.36} 1278 {50.31} 271 {10.67} Dimensions (mm {in}) M RANGER BODY MEASUREMENT MANUAL F330–10–99A DIMENSIONS Straight-line Dimensions Added 11/1999 (Ref. No. LF040/99)
  99. 99. II - 4 Added 11/1999 (Ref. No. LF040/99) 930 {36.61} C 754 {29.69} 310 {12.20} A D E 428 {16.85} 500 {19.69} 883 {34.76} B 112 {4.41} 660 {25.98} 237 {9.33} 125 {4.92} 425 {16.73} 891 {35.08} F G 528 {20.79} 883 {34.76} 1230 {48.43} 148 {5.83} H 1642 {64.65} 1224 {48.19} I 240 {9.45} 1140 {44.88} M J 39 {1.54} 208 {8.19} 385 {15.16} 86 {3.39} 391 {15.39} 968 {38.11} N 393 {15.47} P 326 {12.83} K 172 {6.77} O 385 {15.16} 1140 {44.88} 269 {10.59} 385 {15.16} 1024 {40.31} L UNDERBODY STRETCH CAB 4 Flat-plane Dimensions 2 DIMENSIONS RANGER BODY MEASUREMENT MANUAL F330–10–99A
  100. 100. 1 2 A : CABIN MOUNTING BRACKET No.1 ӕ30 B : BUMPER STAY BRACKET ӕ15 C : TIE DOWN HOOK MOUNTING HOLE ӕ16 D : FRONT SUSPENSION BRACKET TENSION ROD ӕ25 E : REBOUND STOPPER BRACKET ӕ12 F : FRONT SUSPENSION BRACKET ӕ16 G : REBOUND STOPPER BRACKET ӕ12 H : CABIN MOUNTING BRACKET No.2 ӕ60 4 3 A 5 6 F 8 7 I : CABIN MOUNTING BRACKET No.3 ӕ65 J : BOX BRACKET No.1 RH:ӕ16 LH:ӕ20 K : BOX BRACKET No.2 RH:16 23 LH:ӕ20 L : BOX MOUNTING HOLE ӕ20 M: FRONT SPRING HANGER ӕ17 N : DUMPER BRACKET M12 1.5 O : DUMPER BRACKET M12 1.5 P : REAR SPRING HANGER ӕ32 H : 9 I ;< Dimensions (mm {in}) II - 5 1521 {59.88} 619 {24.37} 1216 {47.87} 1645 {64.76} 2052 {80.79} 7 8 4 6 572 {22.52} 3 5 1075 {42.32} 2 1081 {42.56} 1 N = Measured location J O ? > 17 15 14 13 12 11 10 9 Measured location K 1191 {46.89} 1191 {46.89} 501 {19.72} 1007 {39.65} 991 {39.02} 1521 {59.88} 257 {10.12} 1209 {47.60} Dimensions (mm {in}) L RANGER BODY MEASUREMENT MANUAL F330–10–99A DIMENSIONS Straight-line Dimensions Added 11/1999 (Ref. No. LF040/99)
  101. 101. II - 8 Added 11/1999 (Ref. No. LF040/99) C 930 {36.61} 754 {29.69} 660 {25.98} 310 {12.20} A 237 {9.33} M E 842 {33.15} 1230 {48.43} F N 477 {18.78} 52 {2.05} D 267 270 {10.51} {10.63} 842 {33.15} 865 {34.06} B 42 {1.65} 362 {14.25} 27 {1.06} 148 {5.83} G 1115 {43.90} H 1224 {48.19} 1150 {45.28} I J 37 {1.46} 568 {22.36} 167 {6.57} 175 {6.89} 385 {15.16} 1140 {44.88} 385 {15.16} 94 {3.70} O 406 {15.98} 971 {38.23} P 406 {15.98} 1140 {44.88} Q 269 {10.59} K R 326 {12.83} 172 {6.77} 385 {15.16} 385 {15.16} L 1024 {40.31} UNDERBODY REGULAR CAB 4 4 Flat-plane Dimensions DIMENSIONS RANGER BODY MEASUREMENT MANUAL F330–10–99A
  102. 102. 2 1 A : CABIN MOUNTING BRACKET No.1 ӕ30 B : BUMPER STAY BRACKET ӕ15 C : TIE DOWN HOOK MOUNTING HOLE ӕ16 D : REBOUND STOPPER BRACKET ӕ12 E : UPPER ARM BRACKET ӕ16 F : REBOUND STOPPER BRACKET ӕ12 G : CABIN MOUNTING BRACKET No.2 ӕ60 H : CABIN MOUNTING BRACKET No.3 ӕ65 I : BOX BRACKET No.1 ӕ20 J : BOX BRACKET No.2 RH:ӕ16 LH:ӕ20 4 3 A II - 9 5 6 G 8 7 K : BOX BRACKET No.3 RH:16 23 LH:ӕ20 L : BOX MOUNTING HOLE ӕ20 M: FRONT SUSPENSION BRACKET LOWER ARM ӕ16 N : FRONT SUSPENSION BRACKET ӕ40 O : FRONT SPRING HANGER ӕ17 P : DUMPER BRACKET M12 1.5 Q : DUMPER BRACKET M12 1.5 R : REAR SPRING HANGER ӕ32 E : 9 H I < ; = ? > Dimensions (mm {in}) P 1521 {59.88} 1 1053 {41.46} 552 {21.73} 600 {23.62} 1193 {46.97} 1115 {43.90} 1658 {65.28} 1217 {47.91} 2 1081 {42.56} Measured location J 3 4 5 6 7 8 9 @ A 17 16 15 14 13 12 11 10 Measured location Q K 1191 {46.89} 501 {19.72} 1007 {39.65} 931 {36.65} 1521 {59.88} 568 {22.36} 1278 {50.31} 271 {10.67} Dimensions (mm {in}) L RANGER BODY MEASUREMENT MANUAL F330–10–99A DIMENSIONS Straight-line Dimensions Added 11/1999 (Ref. No. LF040/99)

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