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PPT - forging process Powerpoint Slide - Presentations

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  • 1. WARM GROUP COMPANIES WARM FORGINGS PVT LIMITED & WARM GEARS PVT LIMITED WELCOME
  • 2. WARM GROUP OFFER GEAR BLANKING & SHAFTS FROM 100CC TO 1200 CC WARM GROUP IS ALREADY SUPPLYING GEAR BLANKS FOR PREMIUM BIKES SINCE LAST SIX YEARS. 25% SALES COMES FROM BMW & BRP ROTEX WARM GROUP IS READY FOR FUTURE GENERATION BLANKING FOR INDIAN MARKET
  • 3. HOT FORGING – PRESS ROUTE HOT FORGING – HAMMER ROUTE WARM GROUP OF COMPANIES - FORGINGS FACILITIES HOT FORGING - PRESS ROUTE COLD FORGING – CRANK PRESS ROUTE
  • 4. CNC MACHINING – CNC TURNING, VMC, BROACHING CNC MACHINING TURNING, VMC, BROACHING, GUN DRILLING, ROUGH MACHINING WARM GROUP OF COMPANIES – MACHINING FACILITIES CNC / VMC MACHINING WARM FORGINGS PVT LTD, F71, RIICO INDUSTRIAL AREA, BHIWADI
  • 5. FOUNDRY - INDUSTRIAL CASTING 8 MT INDUCTION FURNACE – 2NOS WARM GROUP OF COMPANIES FOUNDRY FACILITIES FOUNDRY DIVISION AUTO COMP CASTING, KOYO LINE, APRA LINE, SAND PLANT, MELT SHOP
  • 6. ORGANISATION CHART WARM GROUP OF COMPANIES WARM FORGING Pvt Ltd, PLANT -1 Mr. Suraj Singh AUTO COMPONENTS WARM FORGING Pvt Ltd PLANT -2 Mr. Manoj Banga WARM GEARS Pvt Ltd. FORGING & MACHINING Mr. Gulab Singh STEEL INGOT MFG. DIVISION MAH IMPEX (Pvt) LTD. Mr. B L Siag WARM Forgings Pvt. ltd – PLANT 5 Mr. VK Gautam WARM GEARS Pvt Ltd - FOUNDRY Mr. SD SHARMA AUTO COMP FOUNDRY Mr. VK GAUTAM MR WARM GROUP MR. AMIT RAJPUT
  • 7. The Facilities Available At Warm Group
    • Billet Cutting
    • Induction Billet Heating
    • Forgings Hot (Press & Hammer) & Cold Forgings
    • Heat Treatment (Continuous, Seal Quench & GCF)
    • Shot Blasting
    • Rough Turning
    • CNC Turning
    • Thread & Spline Rolling
    • VMC Drilling
    • Broaching
    • Gear Cutting
    • Gun Drilling
    • Grinding (Centre less & Profile Grinding)
    WARM GROUP COMPANIES
  • 8. The Billet Cutting Facilities
    • CNC Circular Band Saw - 4 No
    • Band Saw - 11 No
    • Chopper - 1 No
    • Shearing Press - 3 No
    WARM GROUP COMPANIES
  • 9. The Hot Forging Facilities with Induction Heater
    • Presses
    • Press – 1000 Ton – Korean – 2 No
    • Press – 750 Ton – Korean – 1 No
    • Press – 600 Ton – Korean – 1 No
    • Press – 400 Ton – Indian – 2 No
    • Press – 200 Ton – Indian – 2 No
    • Press – 100 Ton - Indian – 1 No
    WARM GROUP COMPANIES
  • 10. The Hot Forging Facilities - Hammer
    • Drop Hammer – 1.0 Ton
    • Drop Hammer – 1.5 Ton
    • Capacity Expansion
    • Drop Hammer – 2.0 Ton by Oct 2011
    • Drop Hammer – 1.0 Ton by Oct 2011
    • Product – Bike Kicks
    WARM GROUP COMPANIES
  • 11. The Hot Forging Facilities
    • Installed Capacity – 1200 Ton Per
    • Month
    • Utilized Capacity – 850 Ton Per
    • Month
    • Spare Capacity – 350 Ton Per
    • Month
    WARM GROUP COMPANIES
  • 12. The Cold Forging Facilities
    • Press 650 Ton – Korean – 1 No
    • Supported by semi automatic annealing & bonderizing facilities – 500 Kg Per hour
    • Installed Capacity – 12000
    • Stroke Per Day
    • Utilized Capacity – 5500
    • Stroke Per Day
    • Spare Capacity – 6500 Stroke
    • Per Day
    WARM GROUP COMPANIES
  • 13. The Heat Treatment Facilities
    • Continuous Furnace –
    • Normalizing – 2 No
    • Continuous Furnace
    • Hardening &
    • Tempering – 1 No
    • GCF - 3 Sets
    • Total Heat Treatment
    • Capacity – 55 Ton Per
    • Day
    WARM GROUP COMPANIES
  • 14. The Tool Room Facilities
    • Designing Software – Delcam,
    • Unigraphic (Solid Edge & NX),
    • CATIA,Q Form)
    • High Speed Machining
    • Centre (Korean)
    • CNC Turning Centre
    • Precision Turning Lathes
    • M1TR
    • EDM ZNC (Taiwan)
    • Milling Machines
    • Surface Grinders
    • Tool Cutter Grinders
    • All the Forging tools and dies are manufactured in
    • house for all type of components and all type of
    • forgings.
    WARM GROUP COMPANIES
  • 15. The Machining Facilities
    • CNC Turning Centre - 110 No
    • (Indian & Korean)
    • VMC Drilling Centre - 26 No
    • (Indian & Korean)
    • Broaching Machines - 4 No
    • (Capacity 3 Ton To 16 Ton)
    • Gear Cutting - 4 No
    • (CNC Hobbing & Shapers)
    • Grinding - 2 No
    • (Centreless & Profile Grinders)
    • Thread & Spline Rolling - 2 No
    WARM GROUP COMPANIES
  • 16. WARM GROUP INSPECTION & TESTING FACILITIES WARM GROUP COMPANIES
  • 17. WARM GROUP INSPECTION & TESTING FACILITIES WARM GROUP COMPANIES
  • 18. WARM GROUP COMPANIES
  • 19.  
  • 20. WARM GROUP COMPANIES
  • 21. WARM GROUP EXCELLENCE : GPDNs The First GPDN produced in year 2002 for Yamaha Motors. Present Supply GPDN KSP GPDN Suzuki GPDN KWSA GPDN K YJA GPDN KST Current volume – 1,50,000 No Per Month
  • 22. WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES
  • 23. WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES
  • 24. WARM GROUP EXCELLENCE IN PRECISION FORGING PARTS FOR TWO WHEELERS
  • 25. WARM GROUP EXCELLENCE IN FORGING & PRECISION MACHINING PARTS FOR BMW & HARLEY DAVIDSON (UPTO 1200 CC)
  • 26. WARM FORGING PRIVATE LIMITED
  • 27. WARM FORGING IN AUTO ELECTRICALS - MAGNETO HUBS FOR TWO WHEELERS
  • 28. WARM GROUP IN AUTO MOTIVE - AC PARTS IN DEVELOPMENT WITH SRPC
  • 29. WARM FORGE GROUP : NEW DEVELOPENTS FOR INDIAN OEs: PART : 3 ROLLER CLUTCH
  • 30. DONGLIM PRECISION (I) PVT. LTD.
    • Manufacturers & Suppliers of Precision
    • Sheet Metal Components & Sub – Assemblies.
    • Press Shop -10T TO 250T
    • Weld Shop – MIG Welding/Spot / Projection Welding
    • Assembly line
    • In-House Design Facility & Tool Room Supported By Korean Technology
  • 31. WARM FORGING PRIVATE LIMITED INDIA DY METAL WORKS SOUTH KOREA, SEOUL COLLABARATION VISION FOR COLLABARATION TO DEVELOP AUTO ELECTRIC PARTS OUR FOREIGN PARTNER
  • 32. TOOLS FOR PRODUCTION OF BODY STARTER CLUTCH WARM FORGING PRIVATE LIMITED
  • 33. BODY STARTER CLUTCH AS FORGED CONDITION WARM FORGING PRIVATE LIMITED
  • 34.
    • OUTER STARTER
    • CLUTCH - 6 ROLLER
    • Through Hot Forging
    OUTER STARTER CLUTCH RING - 5 ROLLER Through Cold Forging WARM GROUP COMPANIES
  • 35.
    • SM05, SM15, ARMATURE SHAFT, SHAFT WITH COLD FORGE GEAR
    • 2. CLUTCH SLEEVE & PINION
    • 3.CORE ROTOR POLE IN COLD FORGING
    AUTO ELECTRIC PARTS DEVELOPED THRU JOINT VENTURE
  • 36.  
  • 37.  
  • 38.