Warm Forging

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Warm Forging

  1. 1. WARM GROUP COMPANIES WARM FORGINGS PVT LIMITED & WARM GEARS PVT LIMITED WELCOME
  2. 2. WARM GROUP OFFER GEAR BLANKING & SHAFTS FROM 100CC TO 1200 CC WARM GROUP IS ALREADY SUPPLYING GEAR BLANKS FOR PREMIUM BIKES SINCE LAST SIX YEARS. 25% SALES COMES FROM BMW & BRP ROTEX WARM GROUP IS READY FOR FUTURE GENERATION BLANKING FOR INDIAN MARKET
  3. 3. HOT FORGING – PRESS ROUTE HOT FORGING – HAMMER ROUTE WARM GROUP OF COMPANIES - FORGINGS FACILITIES HOT FORGING - PRESS ROUTE COLD FORGING – CRANK PRESS ROUTE
  4. 4. CNC MACHINING – CNC TURNING, VMC, BROACHING CNC MACHINING TURNING, VMC, BROACHING, GUN DRILLING, ROUGH MACHINING WARM GROUP OF COMPANIES – MACHINING FACILITIES CNC / VMC MACHINING WARM FORGINGS PVT LTD, F71, RIICO INDUSTRIAL AREA, BHIWADI
  5. 5. FOUNDRY - INDUSTRIAL CASTING 8 MT INDUCTION FURNACE – 2NOS WARM GROUP OF COMPANIES FOUNDRY FACILITIES FOUNDRY DIVISION AUTO COMP CASTING, KOYO LINE, APRA LINE, SAND PLANT, MELT SHOP
  6. 6. ORGANISATION CHART WARM GROUP OF COMPANIES WARM FORGING Pvt Ltd, PLANT -1 Mr. Suraj Singh AUTO COMPONENTS WARM FORGING Pvt Ltd PLANT -2 Mr. Manoj Banga WARM GEARS Pvt Ltd. FORGING & MACHINING Mr. Gulab Singh STEEL INGOT MFG. DIVISION MAH IMPEX (Pvt) LTD. Mr. B L Siag WARM Forgings Pvt. ltd – PLANT 5 Mr. VK Gautam WARM GEARS Pvt Ltd - FOUNDRY Mr. SD SHARMA AUTO COMP FOUNDRY Mr. VK GAUTAM MR WARM GROUP MR. AMIT RAJPUT
  7. 7. The Facilities Available At Warm Group <ul><li>Billet Cutting </li></ul><ul><li>Induction Billet Heating </li></ul><ul><li>Forgings Hot (Press & Hammer) & Cold Forgings </li></ul><ul><li>Heat Treatment (Continuous, Seal Quench & GCF) </li></ul><ul><li>Shot Blasting </li></ul><ul><li>Rough Turning </li></ul><ul><li>CNC Turning </li></ul><ul><li>Thread & Spline Rolling </li></ul><ul><li>VMC Drilling </li></ul><ul><li>Broaching </li></ul><ul><li>Gear Cutting </li></ul><ul><li>Gun Drilling </li></ul><ul><li>Grinding (Centre less & Profile Grinding) </li></ul>WARM GROUP COMPANIES
  8. 8. The Billet Cutting Facilities <ul><li>CNC Circular Band Saw - 4 No </li></ul><ul><li>Band Saw - 11 No </li></ul><ul><li>Chopper - 1 No </li></ul><ul><li>Shearing Press - 3 No </li></ul>WARM GROUP COMPANIES
  9. 9. The Hot Forging Facilities with Induction Heater <ul><li>Presses </li></ul><ul><li>Press – 1000 Ton – Korean – 2 No </li></ul><ul><li>Press – 750 Ton – Korean – 1 No </li></ul><ul><li>Press – 600 Ton – Korean – 1 No </li></ul><ul><li>Press – 400 Ton – Indian – 2 No </li></ul><ul><li>Press – 200 Ton – Indian – 2 No </li></ul><ul><li>Press – 100 Ton - Indian – 1 No </li></ul>WARM GROUP COMPANIES
  10. 10. The Hot Forging Facilities - Hammer <ul><li>Drop Hammer – 1.0 Ton </li></ul><ul><li>Drop Hammer – 1.5 Ton </li></ul><ul><li>Capacity Expansion </li></ul><ul><li>Drop Hammer – 2.0 Ton by Oct 2011 </li></ul><ul><li>Drop Hammer – 1.0 Ton by Oct 2011 </li></ul><ul><li>Product – Bike Kicks </li></ul>WARM GROUP COMPANIES
  11. 11. The Hot Forging Facilities <ul><li>Installed Capacity – 1200 Ton Per </li></ul><ul><li>Month </li></ul><ul><li>Utilized Capacity – 850 Ton Per </li></ul><ul><li>Month </li></ul><ul><li>Spare Capacity – 350 Ton Per </li></ul><ul><li>Month </li></ul>WARM GROUP COMPANIES
  12. 12. The Cold Forging Facilities <ul><li>Press 650 Ton – Korean – 1 No </li></ul><ul><li>Supported by semi automatic annealing & bonderizing facilities – 500 Kg Per hour </li></ul><ul><li>Installed Capacity – 12000 </li></ul><ul><li>Stroke Per Day </li></ul><ul><li>Utilized Capacity – 5500 </li></ul><ul><li>Stroke Per Day </li></ul><ul><li>Spare Capacity – 6500 Stroke </li></ul><ul><li>Per Day </li></ul>WARM GROUP COMPANIES
  13. 13. The Heat Treatment Facilities <ul><li>Continuous Furnace – </li></ul><ul><li>Normalizing – 2 No </li></ul><ul><li>Continuous Furnace </li></ul><ul><li>Hardening & </li></ul><ul><li>Tempering – 1 No </li></ul><ul><li>GCF - 3 Sets </li></ul><ul><li>Total Heat Treatment </li></ul><ul><li>Capacity – 55 Ton Per </li></ul><ul><li>Day </li></ul>WARM GROUP COMPANIES
  14. 14. The Tool Room Facilities <ul><li>Designing Software – Delcam, </li></ul><ul><li>Unigraphic (Solid Edge & NX), </li></ul><ul><li>CATIA,Q Form) </li></ul><ul><li>High Speed Machining </li></ul><ul><li>Centre (Korean) </li></ul><ul><li>CNC Turning Centre </li></ul><ul><li>Precision Turning Lathes </li></ul><ul><li>M1TR </li></ul><ul><li>EDM ZNC (Taiwan) </li></ul><ul><li>Milling Machines </li></ul><ul><li>Surface Grinders </li></ul><ul><li>Tool Cutter Grinders </li></ul><ul><li>All the Forging tools and dies are manufactured in </li></ul><ul><li>house for all type of components and all type of </li></ul><ul><li>forgings. </li></ul>WARM GROUP COMPANIES
  15. 15. The Machining Facilities <ul><li>CNC Turning Centre - 110 No </li></ul><ul><li>(Indian & Korean) </li></ul><ul><li>VMC Drilling Centre - 26 No </li></ul><ul><li>(Indian & Korean) </li></ul><ul><li>Broaching Machines - 4 No </li></ul><ul><li>(Capacity 3 Ton To 16 Ton) </li></ul><ul><li>Gear Cutting - 4 No </li></ul><ul><li>(CNC Hobbing & Shapers) </li></ul><ul><li>Grinding - 2 No </li></ul><ul><li>(Centreless & Profile Grinders) </li></ul><ul><li>Thread & Spline Rolling - 2 No </li></ul>WARM GROUP COMPANIES
  16. 16. WARM GROUP INSPECTION & TESTING FACILITIES WARM GROUP COMPANIES
  17. 17. WARM GROUP INSPECTION & TESTING FACILITIES WARM GROUP COMPANIES
  18. 18. WARM GROUP COMPANIES
  19. 20. WARM GROUP COMPANIES
  20. 21. WARM GROUP EXCELLENCE : GPDNs The First GPDN produced in year 2002 for Yamaha Motors. Present Supply GPDN KSP GPDN Suzuki GPDN KWSA GPDN K YJA GPDN KST Current volume – 1,50,000 No Per Month
  21. 22. WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES
  22. 23. WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES
  23. 24. WARM GROUP EXCELLENCE IN PRECISION FORGING PARTS FOR TWO WHEELERS
  24. 25. WARM GROUP EXCELLENCE IN FORGING & PRECISION MACHINING PARTS FOR BMW & HARLEY DAVIDSON (UPTO 1200 CC)
  25. 26. WARM FORGING PRIVATE LIMITED
  26. 27. WARM FORGING IN AUTO ELECTRICALS - MAGNETO HUBS FOR TWO WHEELERS
  27. 28. WARM GROUP IN AUTO MOTIVE - AC PARTS IN DEVELOPMENT WITH SRPC
  28. 29. WARM FORGE GROUP : NEW DEVELOPENTS FOR INDIAN OEs: PART : 3 ROLLER CLUTCH
  29. 30. DONGLIM PRECISION (I) PVT. LTD. <ul><li>Manufacturers & Suppliers of Precision </li></ul><ul><li>Sheet Metal Components & Sub – Assemblies. </li></ul><ul><li>Press Shop -10T TO 250T </li></ul><ul><li>Weld Shop – MIG Welding/Spot / Projection Welding </li></ul><ul><li>Assembly line </li></ul><ul><li>In-House Design Facility & Tool Room Supported By Korean Technology </li></ul>
  30. 31. WARM FORGING PRIVATE LIMITED INDIA DY METAL WORKS SOUTH KOREA, SEOUL COLLABARATION VISION FOR COLLABARATION TO DEVELOP AUTO ELECTRIC PARTS OUR FOREIGN PARTNER
  31. 32. TOOLS FOR PRODUCTION OF BODY STARTER CLUTCH WARM FORGING PRIVATE LIMITED
  32. 33. BODY STARTER CLUTCH AS FORGED CONDITION WARM FORGING PRIVATE LIMITED
  33. 34. <ul><li>OUTER STARTER </li></ul><ul><li>CLUTCH - 6 ROLLER </li></ul><ul><li>Through Hot Forging </li></ul>OUTER STARTER CLUTCH RING - 5 ROLLER Through Cold Forging WARM GROUP COMPANIES
  34. 35. <ul><li>SM05, SM15, ARMATURE SHAFT, SHAFT WITH COLD FORGE GEAR </li></ul><ul><li>2. CLUTCH SLEEVE & PINION </li></ul><ul><li>3.CORE ROTOR POLE IN COLD FORGING </li></ul>AUTO ELECTRIC PARTS DEVELOPED THRU JOINT VENTURE

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