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Mr. Ejaz Ahmed Malik ( GM Safety & Security) Mr. Tahir Yaqoob (Manager Safety & Security) Mr. Shoaib Ahmed (Team Leader Production Div.)
I would like to express the vision on safety in Pak Suzuki, the purpose ofwhich is to ensure a safe and healthy working environment for theprevention of injuries and illness. We follow Occupational Health and SafetyManagement System in our work place and comply with relevant legislation.
Being a leading Automobile Assembler in Pakistan, themanagement of Pak Suzuki gives the core importance to safework practices, protection of the environment and the health ofits employees to conduct its business. ent 3 ccid 200 ajo rA oM e in c N S
•Investigation Process•Suggestion for Countermeasures
At Pak Suzuki, we focus accident / incident investigation based of thestandard Heinrich’s Law. According to this law out of 330 times in anidentical situation, there were 300 near miss-accidents or opportunities toforecast an accident 29 times there was a minor accident, and 1 out of the330 was a serious accident.
All accidents have multiplecauses i.e.• Primary Causes•Secondary causes•Contributing causesIf we can reduce the causesand eliminate even one of Primarythem, we can prevent same Secondarynature of accident from Cause Causehappening it again. ContributingThe key is to investigate thetrue cause of the accident Causesthrough why-why method.
WHY METHOD OF ACCIDENT INVESTIGATION Why, Why AnalysisThis method starts out very Cause of Accident Accident Injurysimply (I) name of the injured Injuryperson (2) nature of injury and(3) element that caused theinjury. Then we start with the Why ?Cause of Injury and ask the Why ?question why? Then repeat by Why ?asking why to the answer of thatquestion until there is a series of Why ?questions and answers. Fromthat list, we select the Primary Why ?Cause that is most likely.
In Pak Suzuki Safety system is based on the thought that we can takecomplex systems and break them down into smaller inter-related systemswith relationships and effectively deal with problems. By identifying potential hazards Incorporate safety into design (Built-in Safety) Evaluate the designs before time By monitoring all safety aspects.
SAFETY PREVENTION ACTIVITIES AT PSMCLFollowing Major Activities are Carried out at PSMCLthat are:•HIYARI HATTO•KYT•3-K•SAFETY WEEK CELEBRATION
PRACTICES IN PSMCL FOR ACCIDENT PREVENTIONHIYARI-HATTO (near miss & narrow-escape)HIYARI-HATTO (near miss & narrow-escape) reporting activity has beenorganized to encourage company employees to make report to theirsuperiors on the HIYARIs (near misses) and HATTOs (narrow escapes),which are eliminated during the work, and make its presentation inMonthly Safety meetings.
HIYARI-HATTO MEMOHiyari Hatto Memo is the documentation to record any danger at work station
HIYARI-HATTO TRAININGThis is a pictorial view exhibits the Hiyari Hatto training given to the employeesof all shops. on the basis of this awareness employees eliminate the hazards at the work place to improve their efficiency through Safety Kaizens. SAFETY FIRST ALWAYS
Cylinder CoveredChance of Finger by Protector Pressing
BEFORE IMPROVEMENT AFTER IMPROVEMENT Protector No Protection Cover Sliding Position Sliding Position Hand ValveHome Position Home Position Hand Valve
Chance of Cut mark Protector Installed Injury Operator’s Arm Sharp Edge
PRACTICES IN PSMCL FOR ACCIDENT PREVENTIONKIKEN YOCHI (Danger Prediction Training)KYT is the brainstorming training to discuss, mutual consideration andunderstand all dangerous factors.The purpose of these activities are to ensure the safety in the workplace in advance. This training is used for the promotion of Zero-Accident activities.
No Protection Safety Grill Installed
Sharp Edges Safety can causes Protector Injury Installed
K →ITSUI HARD WORK K →ITANAI DIRTY WORK K →IKEN DANGERKITSUI + KITANAI = KIKEN
KITSUI KITANAI SAFE WORK KIKEN PLACE
The Management of Pak Suzuki arranged following basictrainings of all its employees, Representative of dealers /Vendors/ Contractors: Fire fighting Health and safety (First Aid) Traffic rules Uses of passages by pedestrians. Proper usage of PPEs. Emergency Shutdown procedure Emergency Preparedness and Response Speed
HAZARDS IDENTIFICATION ACTIVIES GENBA = WORK PLACE
PRACTICES IN PSMCL FOR ACCIDENT PREVENTIONMonthly Safety Coordination MeetingsSafety Coordinators Meeting from various shops/areas are regularly held onmonthly basis to discuss safety related issues. Planned strategies andsuggestions on health and safety issues are shared with the SafetyCoordinators, which are adopted by all employees.