Markets & Applications for Corrosion Resistant Products in Hot Acids

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    MARKETS and APPLICATIONS for Tantaline

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    Markets & Applications for Corrosion Resistant Products in Hot Acids - Presentation Transcript

    1. Tantaline’s Markets, Applications & Customers “ Tantaline has broad appeal across many industries” Version: 12.01.09
    2. Tantaline Industries
      • Chemical Processing
      • Food & Pharmaceutical
      • Mining
      • Oil & Gas
      • Fuel Cell
      • Offshore
      • Plating
    3. Traditional Tantalum Markets
      • Silicones
      • Isocyantes – TDI/MDI
      • Nitrobenzene
      • Bromine
      • Bisphenol A & Analine
      • MIC / Phosgene
      • Polycarbonates
      • MEK & IPA
      • Acid Concentration
      • Pickling
      • Pharmaceuticals
      Market Size Performance New Markets X
    4. Potential Markets for Tantaline
      • Any applications using specialty metal solutions
        • Nickel alloys, titanium, zirconium, tantalum
        • Problematic PTFE (life less than 2 years)
      • Hot corrosive acids
      Hydrochloric (HCl) Sulfuric (H 2 SO 4 ) Nitric (HNO 3 ) Hydrobromide (HBr) Hydroiodic (HI) Phosphoric (H3PO4)
        • Perchloric (HClO4)
      Hydrogen Sulfide (H2S) Formic (HCOOH)
        • Acetic (CH 3 COOH)
    5. Case Study : Hydrogen Production
      • General Atomics, San Diego CA
        • H 2 production utilizing Thermo-Chemical Sulfur-Iodine process
        • Corrosive media: Hydroiodic (HI), Sulfuric acid (H 2 SO 4 ) and Phosphoric acid (H 3 PO 4 )
        • High temperature: Over 400C (752F)
        • High pressure: 300 - 1250 psi (22-85 bar)
    6. Thermo-Chemical Process
      • Section II :
      • Sulfuric acid concentration and decomposition > 400C
      • Section I :
      • Acid recycle and generation of HI and H 2 SO 4 at 120C
      • Section III :
      • HI, H 3 PO 4 and H 2 O are decomposed (320C), separated and the acids re-concentrated at 260C
      Requires Very Strong Acids
    7. Case Study: Hydrogen Production
      • Problem
        • Extremely corrosive mixture of H 2 SO 4 + HI and H 3 PO 4
          • HI is the strongest halide acid
          • Most corrosive conditions
            • 80 wt% H 3 PO 4 , 8 wt% HI, 12 wt% H2O up to 280C at 150 psi
            • 96-100 wt% H 3 PO 4 at 240-260C
        • Ni alloys, Ti, Zr are unsuccessful
        • Usable materials: Glass / Ceramics / Tantalum
        • Glass & ceramics have limited pressure range
        • Even solid tantalum is failing due to hydrogen embrittlement
    8. Case Study: Hydrogen Production
      • Solution (over past 3 years)
        • Installed hundreds of Tantaline treated Swagelok® fittings
        • Installed dozens of ball and needle valves
        • Replaced solid tantalum parts with Tantaline solutions
      • Results
        • No Tantaline failures to date, making process technically feasible
        • Tantaline products have shown to resist hydrogen embrittlement, lasting many times long than solid tantalum
        • Because parts are not failing the process is safer
        • Tantaline made General Atomics process to economically feasible
      • “ Without Tantaline our process would not be possible”
        • Ben Russ – Staff Engineer
    9. Case Study: Silicon Production
      • Momentive Performance Materials, Albany NY
      • (Formally GE Silicones)
        • Silicone polymerization: Via direct reaction process
        • Corrosive Media: Hydrochloric Acid (HCl) from dimethyldichlorosilane (CH 3 ) 2 SiCl 2
        • Temperatures: 150 – 200C
        • Pressures: 50 – 60 psi
    10. Case Study: Silicon Production
      • Problem
        • HCl is diffusing through valve PTFE lining
          • PTFE lined stainless steel is failing quickly
          • PTFE lined nickel alloys are failing within 6 months
      • Solution
        • Tantaline treated Flowserve Atomac ball valves were installed in 2005
    11. Case Study: Silicone Production
      • Results
        • Saved Momentive money
          • Product life improved by 6x and still going (since 2005)
          • Reduced maintenance expenditures
          • Initial purchase price competitive to nickel alloys
        • Increased Productive
          • No downtime associated with these valves
          • Engineers and maintenance could focus on other things
    12. Case Studies – Customer Solutions
    13. Thank You Contact Us: Americas Europe ______ Ph:   1-88-TANTALUM Ph: +45 70-200-679 Fax: 1-888-292-9243       Fax: +45 70-200-689 Email: AMERICA@tantaline.com Email: EUROPE@tantaline.com
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