Wireless Technology

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Wireless Technology

  1. 1. WirelessWirelessTechnologyTechnology meetingmeetingTechnology,Technology, meetingmeetingyour challenges toyour challenges tomonitor Processmonitor Processmonitor Processmonitor ProcessSafety KPIsSafety KPIsISA Saudi Section - ISA Dinner Meeting25th March 201325 March 2013Mohamed Salman CFSE, TUV FSET h i l S l C lTechnical Sales ConsultantEmerson Middle East & AfricaN d MNadeem MenonWireless Marketing ManagerEmerson Middle East & Africa
  2. 2. Not safeNot safe ☺☺You cannot use wireless in aYou cannot use wireless in aSafety Instrumented SystemSafety Instrumented SystemEmerson ConfidentialSafety Instrumented SystemSafety Instrumented System
  3. 3. KPIsKPIsKPIsKPIsEmerson Confidential
  4. 4. How your Process Safety is doing?How your Process Safety is doing?How your Process Safety is doing?How your Process Safety is doing?Personal AccidentsMajor Hazard RisksMajor Hazard RisksEmerson Confidential
  5. 5. Personal Safety / Process SafetyPersonal Safety / Process SafetyPersonal Safety / Process SafetyPersonal Safety / Process Safety“A number of past CSB investigations have found companiesfocusing on personal injury rates while virtually overlookingg j y y glooming process safety issues – like the effectiveness of barriersagainst hazardous releases, automatic shutoff system failures,activation of pressure relief devices, and loss of containment ofEmerson Confidentialliquids and gases,” CSB Chairperson Dr. Rafael Moure-Eraso.
  6. 6. How your Process Safety is doing?How your Process Safety is doing?How your Process Safety is doing?How your Process Safety is doing?P S f tProcess SafetyPersonal SafetyFocusing routine personal injury Focusing on managing theg p j yand fatality data such:•Dropped objects•Trips and fallenpotential for catastrophicaccidents.Emerson Confidential
  7. 7. Managing (catastrophic) hazardous eventsManaging (catastrophic) hazardous events ––through independent protection layersthrough independent protection layersManaging (catastrophic) hazardous eventsManaging (catastrophic) hazardous events ––through independent protection layersthrough independent protection layersP i t tiEmergency responsex xMitigateActive protection(example: Relief valvePassive protection(example: bund)SIS(SIF )(example: Relief valve,rupture disk)IncidentPreventBPCS(HMI & Alarm Handling)operatorinterventionl(SIFs)Trip level alarmBPCS(Process Control)ProcessValue normal behaviour(HMI & Alarm Handling)process alarmEmerson Confidential(Process Control)a ue
  8. 8. Why it is important to look at the ProcessWhy it is important to look at the ProcessSafety KPIs?Safety KPIs?Why it is important to look at the ProcessWhy it is important to look at the ProcessSafety KPIs?Safety KPIs?International Association of Oil and GasInternational Association of Oil and GasProducers (OGP)Report No. 456November 2011Emerson ConfidentialNovember 2011
  9. 9. Process Safety Indicator Pyramid (FromProcess Safety Indicator Pyramid (FromAPI RPAPI RP 754754))Process Safety Indicator Pyramid (FromProcess Safety Indicator Pyramid (FromAPI RPAPI RP 754754))Select Tier 3 &Tier 4 KPIS toTier 1LOPC eventof greaterconsequenceMonitor criticalbarriers atfacilitiesqTier 2LOPC events oflesserConsequenceTier 3Challenges toSafety systemsTier 4Operating discipline & managementsystem performance indicatorsEmerson ConfidentialNote: OGP outlined six recommended step approachfor selection and review of KPIs (based on UK HSE)
  10. 10. What’s Needed:What’s Needed:An Integrated Safety CultureAn Integrated Safety CultureWhat’s Needed:What’s Needed:An Integrated Safety CultureAn Integrated Safety Cultureg yg yg yg yPeople &ProcessSystemTechnologyyDesignTechnologyEmerson Confidential
  11. 11. Process Safety MonitoringProcess Safety Monitoring -- ApplicationsApplicationsProcess Safety MonitoringProcess Safety Monitoring -- ApplicationsApplicationsSteam Trap monitoring– Effects of Failed Steam Traps– Effects of Failed Steam Traps– Prevent Water Hammer in Steam lines.– Pressure Relief Valve monitoringgSolution - Rosemount 708 Acoustic transmitter– Steam Logic softwareSteam Logic softwareSafety Shower monitoring and Eye Wash StationH d b L k d t ti it iHydrocarbon Leak detection monitoringUnlock the power of HART diagnosticsEmerson Confidential
  12. 12. Why monitor Steam TrapsWhy monitor Steam TrapsWhy monitor Steam TrapsWhy monitor Steam TrapsAs steam travels through pipingheat is lost to ambientsteam pipeheat is lost to ambientSome of the steam condensesand collects in the low pointsThis leads to:– Inefficient heat transfer– Safety concerns fromsteamwater/steam hammerSteam traps remove thiscondensate while minimizingcondensate gsteam losssteam traplineSteamTrapcondensateEmerson Confidential
  13. 13. Steam Trap FailureSteam Trap FailureSteam Trap FailureSteam Trap FailureSafetyCold)– Water in piping can result in water (steam)hammer,pressure transients, and erosion corrosion of pipingPlant personnel and equipment are placed at riskShut(C– Plant personnel and equipment are placed at riskReduced Thermodynamic EfficiencyW t h t t f f lt i d dFailedS– Water on heat transfer surfaces results in decreasedthermal performance, product throughput and qualityEnergy / Steam LossnEnergy / Steam Loss– Failed high value steam traps can cost $10k - $25k/yrin lost steamedOpenBlowrough)in lost steamFaile(BThrEmerson Confidential
  14. 14. Failed Cold Traps Pose a Risk toFailed Cold Traps Pose a Risk toPersonnel and EquipmentPersonnel and EquipmentFailed Cold Traps Pose a Risk toFailed Cold Traps Pose a Risk toPersonnel and EquipmentPersonnel and EquipmentStream traps remove condensatefrom piping preventing: Steam Blast Jolts Midtown, Killing Onefrom piping preventing:– Erosion and corrosion of pipingreducing the lifespan of plantequipmentq p– Inefficient heat transfer acrossheat exchangers, distillers,reactors and crackersIf this steam is not removed notonly is there inefficient heattransfer, but:“State investigators have focused on a steam trapabout 10 feet from the blast site, which should have– Safety hazard: Water in steamcausing erosion/corrosion of plantequipment,removed cooled water droplets from the pipe.” NewYork PostThe mayor said the explosion appeared to have beencaused by cold water that reached the pipe. “Cold– Safety hazard: Water flashing tosteam and causing pressuresurgesy p pwater apparently causes these to explode,” he said.The New York TimesClick to read more: New York PostThe New York TimesTo read more:Emerson ConfidentialThe New York TimesTo read more:http://www.nypost.com/p/news/regional/item_QUb1OKwqiipzJP2YaP8BfM
  15. 15. Failed Cold Traps Pose a Risk toFailed Cold Traps Pose a Risk toPersonnel and EquipmentPersonnel and EquipmentFailed Cold Traps Pose a Risk toFailed Cold Traps Pose a Risk toPersonnel and EquipmentPersonnel and EquipmentStream traps remove condensatefrom piping preventing:E i d i f i iWater Hammer– Erosion and corrosion of pipingreducing the lifespan of plantequipmentI ffi i t h t t f– Inefficient heat transfer acrossheat exchangers, distillers,reactors and crackersIf this steam is not remo ed not onlIf this steam is not removed not onlyis there inefficient heat transfer,but:Safety hazard: Water hammerWaterImpingementSteam LineRupture– Safety hazard: Water hammerpressure surges put plantpersonnel and equipment atrisk– Safety hazard: Water in steamcausing erosion/corrosion ofplant equipmentEmerson Confidentialp q p
  16. 16. Improve Safety and Reduce the Impact ofImprove Safety and Reduce the Impact ofReleases with PRV MonitoringReleases with PRV MonitoringImprove Safety and Reduce the Impact ofImprove Safety and Reduce the Impact ofReleases with PRV MonitoringReleases with PRV MonitoringKeep your operation running safelyand efficiently, and reduce yourenvironmental impact by havingenvironmental impact by havingconstant visibility to all your criticalPRVsEmerson Confidential
  17. 17. Enhance Safety, Improve EnergyEnhance Safety, Improve Energyefficiency and Protect Key Assetsefficiency and Protect Key AssetsEnhance Safety, Improve EnergyEnhance Safety, Improve Energyefficiency and Protect Key Assetsefficiency and Protect Key AssetsThe Rosemount 708 Wireless Acoustic TransmitterGives you real-time visibility to all your critical steam trapsGives you real time visibility to all your critical steam trapsProvides information that enables you to make good decisionsIs fast and easy to install and maintainIs proven technology that’s easy to useEmerson Confidential
  18. 18. Wireless Discrete I/O Transmitter with EnhancedWireless Discrete I/O Transmitter with EnhancedCapabilitiesCapabilitiesWireless Discrete I/O Transmitter with EnhancedWireless Discrete I/O Transmitter with EnhancedCapabilitiesCapabilitiesppppMomentary InputPlunger Lift ControlgMechanism monitoringDiscrete OutputSwitch TechnologiesProximity Switches Discrete OutputValve ControlMotor ControlProximity SwitchesGO SwitchesFloat SwitchesPump ControlLightsFloat SwitchesPressure SwitchesFlow SwitchesHydrocarbon Leak DetectionAlarmsHydrocarbon Leak DetectionTyco TraceTeK CableTyco Fast Fuel Sensor– Tank monitoring– Valve monitoring– Pipeline monitoring
  19. 19. 702702 Wireless DiscreteWireless Discrete InputInput702702 Wireless DiscreteWireless Discrete InputInputCLOSEDOPENCLOSEDSwitch 702 GatewayControlSystemySystem
  20. 20. 702702 Wireless DiscreteWireless Discrete OutputOutput702702 Wireless DiscreteWireless Discrete OutputOutputOFFONONOFFONOutput 702 GatewayControlSystemp ySystem
  21. 21. Safety Shower + Eye wash Station MonitoringSafety Shower + Eye wash Station MonitoringSafety Shower + Eye wash Station MonitoringSafety Shower + Eye wash Station Monitoringy y gy y gy y gy y gRosemount 702Transmitter+ TopWorx GO Switch= Wireless monitoringBoth Safety Shower andEye Wash can bemonitored with one 702monitored with one 702transmitterEmerson Confidential
  22. 22. Regulations:Regulations:Regulations:Regulations:ANSI Z358.1.2009 - Weekly inspections and annual functional testsOSHA 1910.151B - Response within 4 minutes or lessEN 15154 (E ) W kl i ti d l f ti l t tEN 15154 (Europe) - Weekly inspections and annual functional testsEmergency response in 4 minutes or lessRegulations drive the need for:Regulations drive the need for:Regulations drive the need for:Regulations drive the need for:Emergency response in 4 minutes or lessRecommended Weekly inspectionsAnnual functional testsEmerson Confidential
  23. 23. Wireless Monitoring SolutionWireless Monitoring Solutionfor Eye Wash and Safety Showerfor Eye Wash and Safety ShowerWireless Monitoring SolutionWireless Monitoring Solutionfor Eye Wash and Safety Showerfor Eye Wash and Safety Showerfor Eye Wash and Safety Showerfor Eye Wash and Safety Showerfor Eye Wash and Safety Showerfor Eye Wash and Safety ShowerEye wash and safety showers are commonlyinstalled in chemical plants, refineries, factories,p , , ,and any work areas where there is any risk or eyeand/or face damages due to the presence ofcorrosive or irritating materialsgCustomer’s IssuesUnable to monitor any activation of thesedevicesManual recording of periodic checks andmaintenanceBenefitsBenefitsSafety: Improve safety team response to aperson in troubleRegulatory Compliance: Provide timestampdata on shower use for incident reporting andsafety compliance auditsEmerson Confidential
  24. 24. Hydrocarbon Leak DetectionHydrocarbon Leak DetectionHydrocarbon Leak DetectionHydrocarbon Leak Detection702Wireless Liquid HydrocarbonL k D t tiLeak Detection– Rosemount’s 702 Transmitterintegrated with:FastFuelSensorintegrated with:– Tyco® TraceTek® Fast FuelSensor1Sensor– Tyco® TraceTek® Sensor CableEmerson’s Smart WirelessEmerson s Smart Wirelessand Tyco’s TraceTektechnologies combine toTraceTek Sensor Cablegprovide leak detection.Emerson ConfidentialTraceTek Sensor Cable
  25. 25. Leak Detection – Meeting RegulationsLeak Detection – Meeting RegulationsIncreasing Regulations for storage tanksAlaska CaliforniaAlaska CaliforniaFlorida & othersOtherCountriesGloballyEmerson Confidential
  26. 26. ApplicationsApplicationsLeak Detection Applications– Tank spill applications– Tank spill applications• sump installations• Around tankFloating roof / leak seal detection– Floating roof / leaky seal detection– Pipeline leaks in risk areas– Overfill notificationF l l k– Fuel leaks• For example around backup generatorsPressure in Fire water linePressure in Fire water lineNitrogenNitrogen blanket pressure monitorblanket pressure monitor for remote tanksfor remote tanksPressure in Fire water linePressure in Fire water lineNitrogenNitrogen blanket pressure monitorblanket pressure monitor for remote tanksfor remote tanksEmerson Confidential
  27. 27. Gain Access to Advanced DiagnosticsGain Access to Advanced DiagnosticsPlugged LinePlugged LineDetectionEnhancedValveCapabilitiesOnlineConfiguration& DiagnosticspH ProbeMonitoringIn-situ MeterVerificationEmerson Confidentialg
  28. 28. PersonnelPersonnel –– Safety mustering and MobileSafety mustering and MobileWorkerWorker -- VoiceVoice & Video& VideoPersonnelPersonnel –– Safety mustering and MobileSafety mustering and MobileWorkerWorker -- VoiceVoice & Video& VideoStn 1f fThe world’s first hands-freewireless and wearable audio-data & video communicationStn 2Stn 3Emerson Confidentialdata & video communicationsystem.
  29. 29. RealReal--time Visibility to Critical Steam Trapstime Visibility to Critical Steam TrapsRealReal--time Visibility to Critical Steam Trapstime Visibility to Critical Steam TrapsSmart Wireless systemMonitor traps throughout your plant, evenin remote and hard-to-reach locations99% data reliabilityWorks with existing WirelessHART®networkEmerson Confidential
  30. 30. Emerson’s Smart Wireless ProvenEmerson’s Smart Wireless ProvenTechnologyTechnologyEmerson’s Smart Wireless ProvenEmerson’s Smart Wireless ProvenTechnologyTechnologyTechnologyTechnologyTechnologyTechnology11..44+ Billion+ Billion hourshoursoperating experienceoperating experienceHundreds of Thousands ofHundreds of Thousands ofHundreds of Thousands ofHundreds of Thousands ofSmartSmart WirelessWireless field devicesfield devicesTens of Tho sands of WirelessTens of Tho sands of WirelessTens of Thousands of WirelessTens of Thousands of WirelessField NetworksField Networkshttp://www2.emersonprocess.com/en-US/plantweb/wireless/Pages/WirelessHomePage-Flash.aspxEmerson Confidential
  31. 31. ً‫ا‬ ‫شك‬ً‫ا‬ ‫شك‬‫ا‬‫ر‬‫شك‬‫ا‬‫ر‬‫شك‬ThankThankThankThankYouYouEmerson Confidential

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