Shree Consultants Tyres

s s h r e e c o n s u l t a n t s @ g m a i l . c o m, + 91- 9 8 4 5 1 2 3 4 3 6

THE PROBLEM
Over 3 billion car and truck tyres are discarded worldwide each year
Over 10 billion tyres are currently stockpiled in landfills
There are 3 billion tyres in the USA alone
Scrap tyres are highly flammable, resistant to decay and provide an ideal breeding ground for mosquitoes, rodents, fires and deadly diseases
tyres are very difficult to recycle profitably
Governments and industry are desperate to find a solution for this growing problem
Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

TYRE RECYCLING - PYROLYSIS
What makes a tyre durable is what makes it difficult to recycle
Many tyres are recycled using only Pyrolysis
Pyrolysis uses heat in the absence of oxygen to yield steel, volatile gases and carbonaceous char – a carbon char of limited commercial value

WHAT ARE TYRES MADE OF?
A combination of rubber, special oils, steel, carbon black , pigment, antioxidants and silica

ABOUT CARBON BLACK
A key component for tyre manufacturing - most commonly used filler and reinforcer for rubber
Global market of over 9 million tonnes valued at over $9 billion
Demand growing at 4% each year
Market dominated by large chemical companies (a few dedicated to carbon black production)
All producers rely on conventional carbon black production processes, using oil residue and gas from refineries as the basis and burning this off to produce carbon black

THE PROBLEM WITH CARBON BLACK
Currently, over 9 million tonnes of carbon black is produced each year — mostly from the heavy residual oil which is a by-product of oil refining
As oil refining techniques have become more efficient, the result has been a shortage in the oils required for carbon black production
This supply issue, combined with the significant environmental toll of the production process itself, is putting considerable pressure on the industry to find viable alternatives
Producers of carbon black are some of the largest polluters in the United States creating a massive amount of CO 2

USES OF CARBON BLACK Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

GLOBAL DEMAND FOR CARBON BLACK Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6 Region (mmt) 2007 Carbon Black 2010 CAGR% 2007-10 2015 Demand Capacity Demand Demand North America 1.9 2.2 2.0 1.0 2.1 Western Europe 1.8 1.6 2.0 2.1 2.2 Asia Pacific 4.2 4.5 5.2 4.4 6.8 South America 0.5 0.6 0.6 2.8 0.7 Eastern Europe 0.6 0.9 0.7 3.0 0.9 Africa & Middle East 0.3 0.3 0.3 3.9 0.4 Overall 9.2 10.1 10.8 3.2 13.0

LEADING CARBON BLACK EXPORTING COUNTRIES Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6 Country 2002 2003 2004 2005 2006 % Annual Growth 02-06 Russia 215.0 271.0 313.0 339.1 290.0 7.8% Egypt 123.0 122.0 124.0 165.0 180.0 10.0% Netherlands 123.4 160.7 166.4 165.6 160.9 6.9% United States 140.8 171.8 176.2 179.2 151.5 1.8% Thailand 99.9 85.2 87.3 101.5 140.4 8.9% France 124.3 134.1 157.3 143.2 136.0 2.3% Canada 101.3 107.1 128.9 132.7 125.1 5.4% Hungary 57.3 61.9 94.6 134.6 122.0 20.8% China 27.2 56.6 89.6 120.5 119.4 44.7 Germany 133.3 119.0 112.4 120.0 118. -3.0% South Korea 136.3 120.8 103.4 76.0 91.0 -9.6% Italy 79.8 82.4 86.6 74.3 88.4 2.6%

LEADING CARBON BLACK IMPORTING COUNTRIES Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6 Country 2002 2003 2004 2005 2006 % Annual Growth 02-06 Germany 167.4 175.5 190.6 222.4 223.1 7.4 United States 121.0 133.6 151.0 153.9 155.9 6.5 Japan 99.7 103.7 148.9 164.2 154.9 11.6 France 169.1 193. 167.7 156.3 141.7 -4.3 Spain 117.4 127.5 147.2 148.7 126.7 1.9 Poland 90.3 102.7 111.6 113.3 122.7 8.0 China 122.4 130.7 114.3 128.2 120.5 -0.4 Canada 113.4 130.9 133.2 134.2 115.3 0.4 Hungary 18.5 20.0 83.8 92.4 83.6 45.8 Italy 61.4 67.7 79.3 70.0 80.0 6.8 Brazil 55.2 54.2 69.6 78.0 75.0 8.0 Turkey 58.7 71.2 87.6 104.0 66.3 3.1

WORLD CARBON BLACK MARKET (+/- $9 Billion) 2007 Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

USES OF CARBON BLACK Carbonating Additive, Colorant Organic Synthesis Catalyst Support/Carrier Chemical Catalyst Cutting Fluid Additive Oilfield Drilling & Completion Fluids Anisotropic Thermal Conduits Cable - Semiconductor Mold Release Compound, Antistatic Additive Molding High-Frequency Data Shielding Cable - Jacketing Transmission Line Cables, Spark Plug Wires, High-Voltage Carriers Cable Thermal Transfer Media Mold Flux Powders High-Strength Cables, High-Strength Laminates, Structural Composites Building Products Toxin Absorbent, X-ray Imaging Dye Medical Magnetic Field Directors, Magnetic Field Imagers Magnetic Resonance Imaging Prosthetics, Pharmaceutical Carriers, Vascular Stents Bio-technology Field Emitters Magnetic Media Carbon-Zinc Batteries, Carbon/Air Fuel Cells Batteries & Power Storage Arc Lamps, Flat Panel Displays, Cold Cathode Lighting Source Lighting Shell/Missile Electronics EM/RFI Shielding Ballistics Tires, High Temperature Gaskets, Rubber Hoses, Rubber Seals, Carbon-Reinforced Body Parts Automotive Carbon Fiber Materials, Leather Colorant Leather/Textiles Thermal Transfer Layer, RFI/EMI Shielding Insulation Soil Amendment Agriculture High-Energy Particle Shielding, Heat Dissipation, High-Strength Laminates Aerospace Inks Inkjet Colorants Gaskets, O-rings, Seals, Tubes, Sheets, Hardener, Wear Extender Industrial Rubber Products Colorant, Hardener, Wear Extender, Thyrotrophic Agent Adhesives & Sealants Chemistry, Metallurgy Industrial Process Colorant, Conductivity Enhancer Aerogel Application Industry Application Industry

USES OF CARBON BLACK Buckyballs, Buckytubes, Buckyropes Fullerenes Colorant, Absorbant Food Copier Toner Media, Laser Printer Toner Media Toners EMI/RFI Shielding Films Film Rubber Additive, Hardener, Wear Extender Tire Carbon Fiber Composites Fiber Colorant, Thermal Conductivity Additive, EMI/RFI Shielding Additive Specialty Glasses & Ceramics Gunpowder, Black Powder, Fireworks Explosives Anti-wear Additive Silicones Black Ink Printing Inks Gasket Products, Carbon-reinforced Fiber Products Sheet Conductive Foam, Conductive Plastics Electrostatic Discharge (ESD) Carbon-Oxygen Fuel Cell, Carbon-Zinc Battery Energy Resistors, Capacitors, Molecular Electronics Electronics Air Pollutant Adsorbent, Water Pollutant Adsorbent Pollution Abatement Colorant, Absorbent Pharmaceuticals Steel Pipe Hardener, Carbon-Reinforced Plastic Pipe Pipe Magnetothermal Shielding Cryogenic Radar-Absorbing Coatings, EMP Shielding, Stealth Technology, Body Armor, Vehicle Armor Defense Concrete Hardener Additive, Carbon Fiber Laminate Composites Cosmetics, Air Filtration, Water Filtration Personal Care Anti-fouling Coatings, EMI/RFI Coatings Coatings Aromatic Solvent Precursor, Absorbant, Carbonation Agent Chemical Processing Anti-static Coating, Colorant Paper Application Industry Application Industry

THE SOLUTION – A BREAKTHROUGH TECHNOLOGY
Developed by SHREE CONSULTANTS , RESURGENT ECO GREEN FUEL OIL (REGFOL) technology team, this patent technology represents a true breakthrough in tyre recycling
The process combines pyrolysis with four patent pending technologies and turns used tyres into usable products:
High Grade Steel
Furnace / LDO Oil
Carbon Black

Tyre Pile Problems
tyres cause health problems (mosquitoes)
Can catch fire
Expensive to get rid of

tyre incinerator is near land that had been used as a tyre dump for years. The pile was struck by lightning Sept. 22, touching off a fire that burned for a month and consumed nearly 5 million of the 7 million tyres that had been stored there.
Westley, CA tyre Fire Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Westley, CA tyre Fire Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

BLACK GOLD Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

This is where I end, really clean And you thought I was dirty ? No way !!! Carbon Black Furnace Oil Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Carbon Black (30%) Furnace Oil (45%) Waste / Condemned / Scrap Tyre Steel (15%) BLACK GOLD Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Environmental Issue
2 billion tyres in landfills
worldwide
280 million scrap tyres
generated annually in the
U.S.
Disease Illegal dumps Uncontrolled tyre Fires Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Need Room to Grow Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Adverse Effects from Illegal Disposal
Habitat for pests, vectors, and disease (ex. West Nile Virus)
Fire – production of toxic smoke/residues
Contamination of air, soil, and water
Decreases property values and community pride
Reduces recycled product potential

S H R E E C O N S U L T A N T S MIG-27, “Subramanya”, 1 st ‘B’ Main, E & F Block, Ramakrishna Nagar, Mysore - 560023 Mobile: + 91- 9845123436 Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Contact us

Waste tyre Haulers

WASTE SCRAP TYRE “ Black GOLD ” HIGH GRADE “FUEL OIL” Reduce Reuse Recycle S H R E E C O N S U L T A N T S MIG-27, “Subramanya”, 1 st ‘B’ Main, E & F Block, Ramakrishna Nagar, Mysore - 560023 Mobile: + 91- 9845123436 Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m,

HIGHWAY SLOPE REPAIR

Slope to be Repaired Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Tyre Bales Placed Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Cover for Final Layer Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Completed Slope Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Composted Slope Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Slope Repair at a Landfill Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Slope Repair Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Compost on Slope Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Slope stabilisation Erosion control Construction bale Coastal and fluvial protection Examples of whole tyre uses Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m, Mobile: + 91- 9 8 4 5 1 2 3 4 3 6

Truck tyre debeading
Truck tyres are debeaded
The steel is removed
A 60 second spurt at 150 kW/h/t is used
Clean tyre bead steel can substitute virgin material - dependent upon use

WASTE SCRAP TYRE “ Black GOLD ” HIGH GRADE “FUEL OIL” Reduce Reuse Recycle S H R E E C O N S U L T A N T S MIG-27, “Subramanya”, 1 st ‘B’ Main, E & F Block, Ramakrishna Nagar, Mysore - 560023 Mobile: + 91- 9845123436 Emails: s s h r e e c o n s u l t a n t s @ g m a i l . c o m,

Shree Consultants Tyres

by Sudheer Subramanya

Accessibility

Upload Details

Usage Rights

Statistics

Shree Consultants Tyres Presentation Transcript