Product Analysis Development

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Self stitched the garment
Costing of garment if tailor-made and if mass manufacturing

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Product Analysis Development

  1. 1. PRODUCT<br />ANALYSIS<br />DEVELOPMENT<br />PARTY WEAR<br />FROCK<br />PARTY WEAR<br />FROCK<br />Presented By:<br />Shivangi Srivastava<br />
  2. 2. OBJECTIVES<br />INTRODUCTION<br />INTRODUCION<br />FABRIC<br /><ul><li>To identify and analyse fabric,, trims and its properties, sources and price
  3. 3. To Control the quality of garment by using correct and effective information on Patterns and construction</li></ul>TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  4. 4. WORK<br />METHODOLOGY<br />Step 1: Purchase of garments (2 in number)<br />Step 2: Testing of allfabrics used in the garment<br />Step 3: Analysis of fabrics and trims<br />Step 4: Sourcing of similar fabrics and trims as per the testing results obtained <br />Step 5: Testing of the purchased fabrics and trims<br />INTRODUCTION<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  5. 5. WORK<br />METHODOLOGY<br />Step 6: Analysis of deviation between the fabrics of the sample garment and the sourced fabric, on the basis of the test results of the same<br />Step 7: Preparation of measurement chart<br />Step 8: Development of flow process chart<br />Step 9: Pattern Development<br />INTRODUCTION<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  6. 6. WORK<br />METHODOLOGY<br />Step 10: Prototype Development (test fit in muslin fabric)<br />Step 11: Alterations made in the developed patterns<br />Step 12: Cutting of the fabrics as per the altered pattern<br />Step 13: Garment Development<br />Step 14: Comparison of CMT (Cut Make Trim) for tailor-made and mass manufactured<br />INTRODUCTION<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  7. 7. STYLE<br />DESCRIPTION<br />BRAND : FM Dresses <br />MERCHANDISE GROUP : Party Wear <br />THEME : Fantasia <br />SELLING PERIOD : Summer 2006<br />BODY TYPE : Female Kids wear<br />SIZE RANGES : 3-14<br />SAMPLE SIZE : Size 3<br />INTRODUCTION<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  8. 8. FIT<br />INDICATOR<br />INTRODUCTION<br />INTRODUCION<br />HEIGHT : 36-38 1/2<br />CIRCUMFERENCE : slim<br />WEIGHT RANGE: 20-25 kg<br />HEAD CIRCUMFERENCE: 19 3/4<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  9. 9. FABRIC<br />DESCRIPTION<br />INTRODUCION<br /> FABRIC<br />FABRIC<br />FABRIC1<br />FABRIC2<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />FABRIC4<br />FABRIC3<br />DEVELOPMENT<br />CMT<br />FABRIC5<br />
  10. 10. FABRIC<br />DESCRIPTION<br />
  11. 11. PLACES OF<br />LOCAL SCOURCING <br />Abids<br />
  12. 12. TRIM<br />DESCRIPTION<br />INTRODUCION<br />FABRIC<br />RIBBON<br />ZIPPER<br /> TRIMS<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />FUSED EDGE<br />LACE<br />EMBROIDERED <br />LACE<br />DEVELOPMENT<br />CMT<br />SEQUINS<br />NET LACE<br />
  13. 13. TRIM<br />DESCRIPTION<br />INTRODUCION<br />FABRIC<br /> TRIMS<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />RIBBON<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />PLASTIC WIRE<br />
  14. 14. TEST RESULTS- FABRIC 1<br />ORIGINAL CONSTRUCTED <br />GARMENT GARMENT<br />WEAVE<br />
  15. 15. COMPARISON OF<br />TEST RESULTS<br />FABRIC 1<br /><ul><li>Fabric used in the actual garment is lesser stiff than the fabric used in the constructed garment.
  16. 16. Fabric sourced is constructed with finer yarns.
  17. 17. Fabric sourced has got a more compact construction.
  18. 18. Tearing strength is more of the fabric strength.
  19. 19. Conclusion: Fabric sourced is of better quality as required for a kid’s garment as it is the under layer of the garment which will be in constant contact of the body.</li></ul>INTRODUCION<br /> FABRIC<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />ORIGINAL<br />DEVELOPMENT<br />CMT<br />SOURCED<br />
  20. 20. TEST RESULTS- FABRIC 2<br />ORIGINAL CONSTRUCTED <br />GARMENT GARMENT<br />WEAVE<br />
  21. 21. COMPARISON OF<br />TEST RESULTS<br />FABRIC 2<br />INTRODUCION<br /><ul><li>Fabric sourced is less stiffer than the fabric used in the original garment.
  22. 22. Construction of the fabric sourced is compact with the use of finer yarns.
  23. 23. Fabric sourced has got better hand and drapability.
  24. 24. Conclusion: Fabric sourced is for a high quality garment and will best suit a kid’s garment.</li></ul> FABRIC<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />ORIGINAL<br />DEVELOPMENT<br />CMT<br />SOURCED<br />
  25. 25. TEST RESULTS- FABRIC 3<br />ORIGINAL CONSTRUCTED <br />GARMENT GARMENT<br />WEAVE<br />
  26. 26. COMPARISON OF<br />TEST RESULTS<br />FABRIC 3<br />INTRODUCION<br /> FABRIC<br />FABRIC<br />TRIMS<br /><ul><li>Fabric sourced has single type of yarn with more compact construction and better tearing strength.
  27. 27. Conclusion: Fabric sourced has only one type of yarn while the fabric used in actual garment has 2 type of yarns(thick and thin), due to un availability of fabric.</li></ul>MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />ORIGINAL<br />DEVELOPMENT<br />CMT<br />SOURCED<br />
  28. 28. TEST RESULTS- FABRIC 4<br />ORIGINAL CONSTRUCTED <br />GARMENT GARMENT<br />WEAVE<br />
  29. 29. COMPARISON OF<br />TEST RESULTS<br />FABRIC 4<br />INTRODUCION<br /><ul><li>Fabric sourced is less stiffer than the fabric used in the original garment
  30. 30. Construction of the fabric sourced is compact with the use of finer yarns.
  31. 31. Fabric sourced has got better hand, more lustre and drapability.
  32. 32. Fabric sourced has different shade of white.
  33. 33. Conclusion: Fabric sourced is of better quality with better hand and drapability.</li></ul> FABRIC<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />ORIGINAL<br />DEVELOPMENT<br />CMT<br />SOURCED<br />
  34. 34. TEST RESULTS- <br /> FABRIC 5<br />ORIGINAL CONSTRUCTED <br />GARMENT GARMENT<br />MESH STRUCTURE<br />
  35. 35. COMPARISON OF<br />TEST RESULTS<br />FABRIC 5<br />INTRODUCION<br /> FABRIC<br />FABRIC<br /><ul><li>Mesh fabric sourced is of same quality as of the mesh fabric used in original garment</li></ul>TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />ORIGINAL<br />DEVELOPMENT<br />CMT<br />SOURCED<br />
  36. 36. FRONT VIEW WITH<br />a = Full Length of Frock = 23 inch<br />b = Lower Bodice Fabric 5 = 12 inch <br />c = Lower Bodice Fabric 3 = 8 inch<br />d = Upper Bodice = 123/8 inch <br />e = Neck Depth = 5 inch <br />f = Lower Bodice Fabric 3 = 4 inch<br />g = Second tier of drindle skirt = 18 inch<br />h = Sleeve Round(Shoulder for Raglan Sleeve = 61/2 inch<br />i = Shoulder Length = 4½ inch <br />j = Waist = 10 ¾ inch Waist drop = 1 inch<br />MEASUREMENTS<br />INTRODUCION<br />h<br />g<br />e<br />FABRIC<br />i<br />TRIMS<br />d<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />f<br />FLOW PROCESS<br /> CHART<br />a<br />j<br />DEVELOPMENT<br />c<br />b<br />CMT<br />
  37. 37. BACK VIEW WITH<br />a = Full Length of Frock = 23 inch<br />b = Lower Bodice Fabric 5 = 12 inch <br />c = Lower Bodice Fabric 3 = 8 inch<br />d = Upper Bodice = 123/8 inch <br />e = Neck Depth = 5 inch <br />f = Lower Bodice Fabric 3 = 4 inch<br />i = Shoulder Length = 4½ inch <br />j = Waist = 10 ¾ inch Waist drop = 1 inch<br />MEASUREMENTS<br />INTRODUCION<br />e<br />FABRIC<br />i<br />TRIMS<br />d<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />f<br />a<br />FLOW PROCESS<br /> CHART<br />j<br />DEVELOPMENT<br />c<br />b<br />CMT<br />
  38. 38.
  39. 39.
  40. 40. PATTERN<br />MAKING<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />DEVELOPMENT<br />CMT<br />
  41. 41. FRONT<br />BACK<br />
  42. 42. SLEEVES<br />UPPER BODICE<br />LOWER BODICE<br />S003<br />S001<br />S017<br />BACK<br />FRONT<br />S002<br />S008<br />S018<br />S004<br />S011<br />S009<br />S019<br />S005<br />S012<br />S010<br />S020<br />S006<br />S013<br />S021<br />S007<br />S014<br />S022<br />S015<br />S023<br />S016<br />S024<br />S025<br />S026<br />OPERATION<br />BREAKDOWN<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br />CHART<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />CMT<br />
  43. 43. OPERATION NO.<br />INTRODUCION<br />S001<br />FABRIC<br />S002<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />S003 <br />FLOW PROCESS<br />CHART<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />S004 <br />CMT<br />S005 <br />
  44. 44. OPERATION NO.<br />INTRODUCION<br />S006<br />FABRIC<br />TRIMS<br />S007<br />MEASUREMENT<br />SPEC SHEET<br />S008<br />FLOW PROCESS<br />CHART<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />S009<br />CMT<br />S010<br />
  45. 45. OPERATION NO.<br />S011<br />INTRODUCION<br />S012<br />FABRIC<br />S013<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />S014<br />FLOW PROCESS<br />CHART<br />FLOW PROCESS<br /> CHART<br />S015<br />DEVELOPMENT<br />CMT<br />S016<br />
  46. 46. OPERATION NO.<br />INTRODUCION<br />S017<br />FABRIC<br />TRIMS<br />S018<br />MEASUREMENT<br />SPEC SHEET<br />S019<br />FLOW PROCESS<br />CHART<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />S020<br />CMT<br />S021<br />
  47. 47. OPERATION NO.<br />INTRODUCION<br />S022<br />FABRIC<br />S023<br />TRIMS<br />S024<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br />CHART<br />FLOW PROCESS<br /> CHART<br />S025<br />DEVELOPMENT<br />S026<br />CMT<br />
  48. 48. FRONT VIEW WITH<br />1<br />1<br />2<br />2<br />1<br />1<br />1<br />1<br />1<br />2<br />1<br />2<br />2<br />1 = Plain Seam <br /> Stitch Type=301 <br />2 = Overedge Stitch (PICO) with <br /> insertion of plastic wire<br />SEAMS & STITCHES<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />DEVELOPMENT<br />CMT<br />
  49. 49. BACK VIEW WITH<br />1<br />1<br />2<br />2<br />1<br />1<br />1<br />1<br />1<br />2<br />1<br />2<br />2<br />1 = Plain Seam <br /> Stitch Type=301 <br />2 = Overedge Stitch (PICO) with <br /> insertion of plastic wire<br />SEAMS & STITCHES<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />DEVELOPMENT<br />CMT<br />
  50. 50. ILLUSTRATED<br />DIAGRAM<br />INTRODUCION<br />STITCH TYPE=301 <br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />TURN AND STITCH<br />(at the hem of <br />Fabric 1(Bukram))<br />PLAIN SEAM <br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br />DEVELOPMENT<br />CMT<br />GATHERING <br />ZIPPER <br />ATTACHMENT<br />
  51. 51. COST<br />MAKE<br />TRIM<br />INTRODUCION<br />FABRIC<br />MATERIAL<br />TRIMS<br />COST<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br /> CMT<br />CMT <br />
  52. 52. COST<br />MAKE<br />TRIM<br />MATERIAL<br />COST<br />INTRODUCION<br />FABRIC<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br /> CMT<br />CMT <br />
  53. 53. COST<br />MAKE<br />TRIM<br />INTRODUCION<br />FABRIC<br />MATERIAL<br />TRIMS<br />COST<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br /> CMT<br />CMT <br />
  54. 54. COST<br />MAKE<br />TRIM<br />INTRODUCION<br />FABRIC<br />PRODUCTION<br />TRIMS<br />CHARGES<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />DEVELOPMENT<br /> CMT<br />CMT <br />
  55. 55. COST<br />MAKE<br />TRIM<br />TOTAL<br />MATERIAL <br />COST<br />PRODUCTION <br />CHARGES<br />=<br />+<br />COST<br />INTRODUCION<br />FABRIC<br />497.45 + 326.40<br />=<br />TRIMS<br />= 823.85 INR<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />PROFIT<br />FLOW PROCESS<br /> CHART<br />= 10 % of total cost incurred<br />MARGIN<br />DEVELOPMENT<br />= (10/100) * 823.85<br /> CMT<br />CMT <br />= 82.39 INR<br />
  56. 56. COST<br />MAKE<br />TRIM<br />Mass Manufactured <br />INTRODUCION<br />Company :Angelguard International<br />FABRIC<br />Location :Chennai, Tamil Nadu<br />Quoted Price :Rs. 611.00<br />TRIMS<br />MEASUREMENT<br />SPEC SHEET<br />MEASUREMENT<br />SPEC SHEET<br />FLOW PROCESS<br /> CHART<br />Company :Fairchild Industries<br />Location :New Delhi<br />DEVELOPMENT<br />Quoted Price :Rs. 649.00<br /> CMT<br />CMT <br />
  57. 57. CHALLENGES<br />ENCOUNTERED<br /><ul><li> Sourcing of fabric
  58. 58. Marking the pattern on the glass </li></ul> tissue fabrics<br /><ul><li> Pattern marks getting faded
  59. 59. Cutting of the sheer fabrics
  60. 60. Finishing due to different</li></ul> drapability of the layers<br />
  61. 61. CHALLENGES<br />ENCOUNTERED<br />SEWING CHALLENGES<br /><ul><li> Even distribution of ruffles on the</li></ul> sleeves<br /><ul><li> Occurrence of unwanted gathers </li></ul> and puckering while stitching the<br /> different layers<br /><ul><li> Stitching of side seams due to the</li></ul> bulk <br />
  62. 62. CONCLUSION<br />The subject of Product Analysis & Development has<br /><ul><li> Imparted the hands on experience of analyzing a product in the market and to develop it in its original form keeping in mind the various parameters.
  63. 63. Most of the part of the subject gave us a practical insight </li></ul> -Ability to identify and analyse Fabric and Trims, it’s properties, sources and price<br /> -Quality Control of Raw Material and Garment by using correct and effective <br /> information<br /> -Ability to develop and interpret Specification Sheets and working on patterns with Construction Details with them.<br /> -Quality Control of Garment by using correct and effective information on <br /> Patterns and Construction<br /> -Ability to source or develop the Product<br />
  64. 64. THANK<br />YOU<br />

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