Sharda p2 kap visit

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Aduit Observation

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Sharda p2 kap visit

  1. 1. AUDIT FINDING/OBSERVATIONSAUDIT FINDING/OBSERVATIONS VENDOR :Sharda Motor India Ltd 1. DATE : 15.04.101. DATE : 15.04.10 2. AUDITOR :2. AUDITOR : - HMC : -Mr.LEE SANG SYUNG- HMC : -Mr.LEE SANG SYUNG - HMI : Jayabalaji( SQA)- HMI : Jayabalaji( SQA) - HMI :- HMI : 3. CORRECTIVE ACTION SUBMISSION DATE: 12.07.20103. CORRECTIVE ACTION SUBMISSION DATE: 12.07.2010 KAP/ HMI Sharda P2
  2. 2. Summary of the Observations Sl No. Problem Improvement Details Targt Date Plan Remarks 05/10 06/10 07/10 1 Raw Material – to be stored part name wise, material grade wise, customer wise, lay out and stock status to be provided Raw Material – Stored part name wise, material grade wise, customer wise, lay out and stock status provided 13.05.10 11 6 2 Stock to be provided in stock status board Safety stock, preparation stock, emergency stock Stock provided in stock status board Safety stock, preparation stock, emergency stock 15.05.10 3 Tube mill coil storage – pallet height to be reduced to prevent damage during loading unloading time Stock status to be provided part number wise Feasibility will be studied 13.06.10 4 Scrap sheets to be stored out side shop floor Identification for storage Scrap sheets removed from shopfloor 12.05.10 5 In lay out – stock status to be added (storage qty) In lay out – stock status will be added (storage qty) 13.05.10 6 Cut pipes to be arranged properly Sliding trolley to be provided to ensure FIFO Cut pipes arranged properly 15.05.10 7 Sliding oil insufficient at RH side Visual arrow mark to be provided for daily maintenance Sliding oil sufficiently will be used at RH side Visual arrow mark will be provided for daily maintenance 30.05.10 8 Die cushion oil pressure range marking to be provided for all gauges Inspection numbers to be provided Die cushion oil pressure range marking will be provided for all gauges Inspection numbers will be provided 25.05.10 9 Shut height unbalance to be checked periodically Shut height unbalance will be checked periodically and check point will be added in check sheet 30.06.10 10 Press cushion pins damaged Daily cushion pins seating area and mould wear and tear monitoring required Damaged Press cushion pins will be replaced Daily cushion pins seating area and mould wear and tear monitoring will be checked 15.06.10
  3. 3. Summary of the Observations Sl No. Problem Improvement Details Targt Date Plan Remarks 05/10 06/10 07/10 11 Die to be clamped with standard single block Die will be clamped with standard single block 30.06.10 11 6 12 Standard block to be used to maintain tool height Standard blocks will be used to maintain tool height 10.06.10 13 Same bolt size to be use for upper & lower die plate . Same bolt size will be used for upper & lower die plate 25.06.10 14 Blank sheets to be stored in table for operator access Blank sheets will be stored in table for operator access 25.05.10 15 Visual colour marking for tool control Visual colour marking will be provided for tool control 25.05.10 16 Master defect sample to be marked with different colour Master defect sample will be marked with different colour 20.05.10 17 Route card operation wise Route card operation wise will be provided 25.05.10
  4. 4. BEFORE AFTER Raw Material – to be stored part name wise, material grade wise, customer wise, lay out and stock status to be provided Raw Material – stored part name wise, material grade wise, customer wise, lay out and stock status provided PROBLEM IMPROVED QUALITY IMPROVEMENT 1 Target Date 13.05.10
  5. 5. BEFORE AFTER Stock to be provided in stock status board Safety stock, preparation stock, emergency stock Stock provided in stock status board Safety stock, preparation stock, emergency stock PROBLEM IMPROVED QUALITY IMPROVEMENT 2 Target Date 15.05.10
  6. 6. BEFORE AFTER •Tube mill coil storage – pallet height to be reduced to prevent damage during loading unloading time •Stock status to be provided part number wise PROBLEM IMPROV ED QUALITY IMPROVEMENT 3 Target Date 13.06.10 TARGET DATE:13.06.10 •Feasibility will be studied
  7. 7. BEFORE AFTER •Scrap sheets to be stored out side shop floor •Identification for storage •Scrap sheets removed from shop floorPROBLEM IMPROVED QUALITY IMPROVEMENT 4 Target Date 12.05.10
  8. 8. BEFORE AFTER In lay out – stock status to be added (storage qty) In lay out – stock status added (storage qty)PROBLEM IMPROVED QUALITY IMPROVEMENT 5 Target Date 13.05.10
  9. 9. BEFORE AFTER •Cut pipes to be arranged properly •Sliding trolley to be provided to ensure FIFO •Cut pipes arranged properlyPROBLEM IMPROVED QUALITY IMPROVEMENT 6 Target Date 15.05.10
  10. 10. BEFORE AFTER •Sliding oil insufficient at RH side •Visual arrow mark to be provided for daily maintenance •Sliding oil sufficiently will be used at RH side •Visual arrow mark will be provided for daily maintenance PROBLEM IMPROVED QUALITY IMPROVEMENT 7 Target Date 30.05.10 TARGET DATE:30.05.10
  11. 11. BEFORE AFTER •Die cushion oil pressure range marking to be provided for all gauges •Inspection numbers to be provided •Die cushion oil pressure range marking will be provided for all gauges •Inspection numbers will be provided PROBLEM IMPROVED QUALITY IMPROVEMENT 8 Target Date 25.05.10 TARGET DATE:25.05.10
  12. 12. BEFORE AFTER •Shut height unbalance to be checked periodically •Shut height unbalance will be checked periodically and check point will be added in check sheet PROBLEM IMPROVED QUALITY IMPROVEMENT 9 Target Date 30.06.10 TARGET DATE:30.06.10
  13. 13. BEFORE AFTER •Press cushion pins damaged •Daily cushion pins seating area and mould wear and tear monitoring required •Damaged Press cushion pins will be replaced •Daily cushion pins seating area and mould wear and tear monitoring will be checked PROBLEM IMPROVED QUALITY IMPROVEMENT 10 Target Date 15.06.10 TARGET DATE:15.06.10
  14. 14. BEFORE AFTER •Die to be clamped with standard single block •Die will be clamped with standard single blockPROBLEM IMPROVED QUALITY IMPROVEMENT 11 Target Date 30.06.10 TARGET DATE:30.06.10
  15. 15. BEFORE AFTER •Standard block to be used to maintain tool height •Standard blocks will be used to maintain tool heightPROBLEM IMPROVED QUALITY IMPROVEMENT 12 Target Date 10.06.10 TARGET DATE:10.06.10
  16. 16. BEFORE AFTER Same bolt size to be use for upper & lower die plate . Same bolt size will be used for upper & lower die plate PROBLEM IMPROVED QUALITY IMPROVEMENT 13 Target Date 25.06.10 TARGET DATE:25.06.10
  17. 17. BEFORE AFTER • Blank sheets to be stored in table for operator access • Blank sheets will be stored in table for operator access PROBLEM IMPROVED QUALITY IMPROVEMENT 14 Target Date 25.05.10 TARGET DATE:25.05.10
  18. 18. BEFORE AFTER •Visual colour marking for tool control •Visual colour marking will be provided for tool control PROBLEM IMPROVED QUALITY IMPROVEMENT 15 Target Date 25.05.10 TARGET DATE:25.05.10
  19. 19. BEFORE AFTER •Master defect sample to be marked with different colour •Master defect sample will be marked with different colour PROBLEM IMPROVED QUALITY IMPROVEMENT 16 Target Date 20.05.10 TARGET DATE:20.05.10
  20. 20. BEFORE AFTER •Route card operation wise •Route card operation wise will be provided PROBLEM IMPROVED QUALITY IMPROVEMENT 17 Target Date 25.05.10 TARGET DATE:25.05.10

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