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  • 1. AUDIT FINDING/OBSERVATIONS VENDOR :Sharda Motor India Ltd 1. DATE : 15.04.10 2. AUDITOR : - HMC : -Mr.LEE SANG SYUNG - HMI : Jayabalaji( SQA) - HMI : 3. CORRECTIVE ACTION SUBMISSION DATE: 12.07.2010 KAP/ HMI Sharda P2
  • 2. Summary of the Observations 15.06.10 Damaged Press cushion pins will be replaced Daily cushion pins seating area and mould wear and tear monitoring will be checked Press cushion pins damaged Daily cushion pins seating area and mould wear and tear monitoring required 10 30.06.10 Shut height unbalance will be checked periodically and check point will be added in check sheet Shut height unbalance to be checked periodically 9 25.05.10 Die cushion oil pressure range marking will be provided for all gauges Inspection numbers will be provided Die cushion oil pressure range marking to be provided for all gauges Inspection numbers to be provided 8 07/10 06/10 05/10 11 Plan 6 30.05.10 15.05.10 13.05.10 12.05.10 13.06.10 15.05.10 13.05.10 Targt Date Remarks Sliding oil sufficiently will be used at RH side Visual arrow mark will be provided for daily maintenance Sliding oil insufficient at RH side Visual arrow mark to be provided for daily maintenance 7 Cut pipes arranged properly Cut pipes to be arranged properly Sliding trolley to be provided to ensure FIFO 6 In lay out – stock status will be added (storage qty) In lay out – stock status to be added (storage qty) 5 Scrap sheets removed from shopfloor Scrap sheets to be stored out side shop floor Identification for storage 4 Feasibility will be studied Tube mill coil storage – pallet height to be reduced to prevent damage during loading unloading time Stock status to be provided part number wise 3 Stock provided in stock status board Safety stock, preparation stock, emergency stock Stock to be provided in stock status board Safety stock, preparation stock, emergency stock 2 Raw Material – Stored part name wise, material grade wise, customer wise, lay out and stock status provided Raw Material – to be stored part name wise, material grade wise, customer wise, lay out and stock status to be provided 1 Improvement Details Problem Sl No.
  • 3. Summary of the Observations 07/10 06/10 05/10 11 Plan 6 25.05.10 20.05.10 25.05.10 25.05.10 25.06.10 10.06.10 30.06.10 Targt Date Remarks Route card operation wise will be provided Route card operation wise 17 Master defect sample will be marked with different colour Master defect sample to be marked with different colour 16 Visual colour marking will be provided for tool control Visual colour marking for tool control 15 Blank sheets will be stored in table for operator access Blank sheets to be stored in table for operator access 14 Same bolt size will be used for upper & lower die plate Same bolt size to be use for upper & lower die plate . 13 Standard blocks will be used to maintain tool height Standard block to be used to maintain tool height 12 Die will be clamped with standard single block Die to be clamped with standard single block 11 Improvement Details Problem Sl No.
  • 4. BEFORE AFTER Raw Material – to be stored part name wise, material grade wise, customer wise, lay out and stock status to be provided Raw Material – stored part name wise, material grade wise, customer wise, lay out and stock status provided PROBLEM IMPROVED QUALITY IMPROVEMENT 1 Target Date 13.05.10
  • 5. BEFORE AFTER Stock to be provided in stock status board Safety stock, preparation stock, emergency stock Stock provided in stock status board Safety stock, preparation stock, emergency stock PROBLEM IMPROVED QUALITY IMPROVEMENT 2 Target Date 15.05.10
  • 6. BEFORE AFTER
    • Tube mill coil storage – pallet height to be reduced to prevent damage during loading unloading time
    • Stock status to be provided part number wise
    PROBLEM IMPROVED QUALITY IMPROVEMENT 3 TARGET DATE:13.06.10
    • Feasibility will be studied
    Target Date 13.06.10
  • 7. BEFORE AFTER
    • Scrap sheets to be stored out side shop floor
    • Identification for storage
    • Scrap sheets removed from shop floor
    PROBLEM IMPROVED QUALITY IMPROVEMENT 4 Target Date 12.05.10
  • 8. BEFORE AFTER In lay out – stock status to be added (storage qty) In lay out – stock status added (storage qty) PROBLEM IMPROVED QUALITY IMPROVEMENT 5 Target Date 13.05.10
  • 9. BEFORE AFTER
    • Cut pipes to be arranged properly
    • Sliding trolley to be provided to ensure FIFO
    • Cut pipes arranged properly
    PROBLEM IMPROVED QUALITY IMPROVEMENT 6 Target Date 15.05.10
  • 10. BEFORE AFTER
    • Sliding oil insufficient at RH side
    • Visual arrow mark to be provided for daily maintenance
    • Sliding oil sufficiently will be used at RH side
    • Visual arrow mark will be
    • provided for daily maintenance
    PROBLEM IMPROVED QUALITY IMPROVEMENT 7 TARGET DATE:30.05.10 Target Date 30.05.10
  • 11. BEFORE AFTER
    • Die cushion oil pressure range marking to be provided for all gauges
    • Inspection numbers to be provided
    • Die cushion oil pressure range marking will be provided for all gauges
    • Inspection numbers will be provided
    PROBLEM IMPROVED QUALITY IMPROVEMENT 8 TARGET DATE:25.05.10 Target Date 25.05.10
  • 12. BEFORE AFTER
    • Shut height unbalance to be checked periodically
    • Shut height unbalance will be checked periodically and check point will be added in check sheet
    PROBLEM IMPROVED QUALITY IMPROVEMENT 9 TARGET DATE:30.06.10 Target Date 30.06.10
  • 13. BEFORE AFTER
    • Press cushion pins damaged
    • Daily cushion pins seating area and mould wear and tear monitoring required
    • Damaged Press cushion pins will be replaced
    • Daily cushion pins seating area and mould wear and tear monitoring will be checked
    PROBLEM IMPROVED QUALITY IMPROVEMENT 10 TARGET DATE:15.06.10 Target Date 15.06.10
  • 14. BEFORE AFTER
    • Die to be clamped with standard single block
    • Die will be clamped with standard single block
    PROBLEM IMPROVED QUALITY IMPROVEMENT 11 TARGET DATE:30.06.10 Target Date 30.06.10
  • 15. BEFORE AFTER
    • Standard block to be used to maintain tool height
    • Standard blocks will be used to maintain tool height
    PROBLEM IMPROVED QUALITY IMPROVEMENT 12 TARGET DATE:10.06.10 Target Date 10.06.10
  • 16. BEFORE AFTER Same bolt size to be use for upper & lower die plate . Same bolt size will be used for upper & lower die plate PROBLEM IMPROVED QUALITY IMPROVEMENT 13 TARGET DATE:25.06.10 Target Date 25.06.10
  • 17. BEFORE AFTER
    • Blank sheets to be stored in table for operator access
    • Blank sheets will be stored in table for operator access
    PROBLEM IMPROVED QUALITY IMPROVEMENT 14 TARGET DATE:25.05.10 Target Date 25.05.10
  • 18. BEFORE AFTER
    • Visual colour marking for tool control
    • Visual colour marking will be provided for tool control
    PROBLEM IMPROVED QUALITY IMPROVEMENT 15 TARGET DATE:25.05.10 Target Date 25.05.10
  • 19. BEFORE AFTER
    • Master defect sample to be marked with different colour
    • Master defect sample will be marked with different colour
    PROBLEM IMPROVED QUALITY IMPROVEMENT 16 TARGET DATE:20.05.10 Target Date 20.05.10
  • 20. BEFORE AFTER
    • Route card operation wise
    • Route card operation wise will be provided
    PROBLEM IMPROVED QUALITY IMPROVEMENT 17 TARGET DATE:25.05.10 Target Date 25.05.10