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Sharda p2 kap obs 06 07 10
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Sharda p2 kap obs 06 07 10

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  • 1. AUDIT FINDING/OBSERVATIONSAUDIT FINDING/OBSERVATIONS VENDOR :Sharda Motor India Ltd 1. DATE : 15.04.101. DATE : 15.04.10 2. AUDITOR :2. AUDITOR : - HMC : -Mr.LEE SANG SYUNG- HMC : -Mr.LEE SANG SYUNG - HMI : Jayabalaji( SQA)- HMI : Jayabalaji( SQA) - HMI :- HMI : 3. CORRECTIVE ACTION SUBMISSION DATE: 12.07.20103. CORRECTIVE ACTION SUBMISSION DATE: 12.07.2010 KAP/ HMI Sharda P2
  • 2. Summary of the Observations Sl No. Problem Improvement Details Targt Date Plan Remarks 05/10 06/10 07/10 1 Raw Material – to be stored part name wise, material grade wise, customer wise, lay out and stock status to be provided Raw Material – Stored part name wise, material grade wise, customer wise, lay out and stock status provided 13.05.10 11 6 2 Stock to be provided in stock status board Safety stock, preparation stock, emergency stock Stock provided in stock status board Safety stock, preparation stock, emergency stock 15.05.10 3 Tube mill coil storage – pallet height to be reduced to prevent damage during loading unloading time Stock status to be provided part number wise Feasibility will be studied 28.07.10 4 Scrap sheets to be stored out side shop floor Identification for storage Scrap sheets removed from shopfloor 12.05.10 5 In lay out – stock status to be added (storage qty) In lay out – stock status added (storage qty) 13.05.10 6 Cut pipes to be arranged properly Sliding trolley to be provided to ensure FIFO Cut pipes arranged properly 15.05.10 7 Sliding oil insufficient at RH side Visual arrow mark to be provided for daily maintenance Sliding oil sufficiently used at RH side Visual arrow mark provided for daily maintenance 30.05.10 8 Die cushion oil pressure range marking to be provided for all gauges Inspection numbers to be provided Die cushion oil pressure range marking provided for all gauges Inspection numbers provided 25.05.10 9 Shut height unbalance to be checked periodically Shut height unbalance checked periodically and check point added in check sheet 30.06.10 10 Press cushion pins damaged Daily cushion pins seating area and mould wear and tear monitoring required Damaged Press cushion pins replaced Daily cushion pins seating area and mould wear and tear monitoring 15.06.10
  • 3. Summary of the Observations Sl No. Problem Improvement Details Targt Date Plan Remarks 05/10 06/10 07/10 11 Die to be clamped with standard single block Die clamped with standard single block 30.06.10 11 6 12 Standard block to be used to maintain tool height Standard blocks used to maintain tool height 10.06.10 13 Same bolt size to be use for upper & lower die plate . Same bolt size used for upper & lower die plate 25.06.10 14 Blank sheets to be stored in table for operator access Blank sheetsstored in table for operator access 25.05.10 15 Visual colour marking for tool control Visual colour marking provided for tool control 25.05.10 16 Master defect sample to be marked with different colour Master defect sample marked with red colour 20.05.10 17 Route card operation wise Route card operation wise provided 25.05.10
  • 4. BEFORE AFTER Raw Material – to be stored part name wise, material grade wise, customer wise, lay out and stock status to be provided Raw Material – stored part name wise, material grade wise, customer wise, lay out and stock status provided PROBLEM IMPROVED QUALITY IMPROVEMENT 1 Target Date 13.05.10
  • 5. BEFORE AFTER Stock to be provided in stock status board Safety stock, preparation stock, emergency stock Stock provided in stock status board Safety stock, preparation stock, emergency stock PROBLEM IMPROVED QUALITY IMPROVEMENT 2 Target Date 15.05.10
  • 6. BEFORE AFTER •Tube mill coil storage – pallet height to be reduced to prevent damage during loading unloading time •Stock status to be provided part number wise PROBLEM IMPROV ED QUALITY IMPROVEMENT 3 Target Date 28.07.10 •Tube mill coil storage – pallet height reduced to prevent damage during loading unloading time •Stock status provided size wise
  • 7. BEFORE AFTER •Scrap sheets to be stored out side shop floor •Identification for storage •Scrap sheets removed from shop floorPROBLEM IMPROVED QUALITY IMPROVEMENT 4 Target Date 12.05.10
  • 8. BEFORE AFTER In lay out – stock status to be added (storage qty) In lay out – stock status added (storage qty)PROBLEM IMPROVED QUALITY IMPROVEMENT 5 Target Date 13.05.10
  • 9. BEFORE AFTER •Cut pipes to be arranged properly •Sliding trolley to be provided to ensure FIFO •Cut pipes arranged properlyPROBLEM IMPROVED QUALITY IMPROVEMENT 6 Target Date 15.05.10
  • 10. BEFORE AFTER •Sliding oil insufficient at RH side •Visual arrow mark to be provided for daily maintenance •Sliding oil sufficiently used at RH side •Visual arrow mark provided for daily maintenance PROBLEM IMPROVED QUALITY IMPROVEMENT 7 Target Date 30.05.10
  • 11. BEFORE AFTER •Die cushion oil pressure range marking to be provided for all gauges •Inspection numbers to be provided •Die cushion oil pressure range marking provided for all gauges •Inspection numbers provided PROBLEM IMPROVED QUALITY IMPROVEMENT 8 Target Date 25.05.10
  • 12. BEFORE AFTER •Shut height unbalance to be checked periodically •Shut height unbalance checked periodically and check point added in check sheet PROBLEM IMPROVED QUALITY IMPROVEMENT 9 Target Date 30.06.10
  • 13. BEFORE AFTER •Press cushion pins damaged •Daily cushion pins seating area and mould wear and tear monitoring required •Damaged Press cushion pins replaced •Daily cushion pins seating area and mould wear and tear monitoring checked PROBLEM IMPROVED QUALITY IMPROVEMENT 10 Target Date 15.06.10
  • 14. BEFORE AFTER •Die to be clamped with standard single block •Die clamped with standard single blockPROBLEM IMPROVED QUALITY IMPROVEMENT 11 Target Date 30.06.10
  • 15. BEFORE AFTER •Standard block to be used to maintain tool height •Standard blocks used to maintain tool heightPROBLEM IMPROVED QUALITY IMPROVEMENT 12 Target Date 10.06.10
  • 16. BEFORE AFTER Same bolt size to be use for upper & lower die plate . Same bolt size used for upper & lower die plate PROBLEM IMPROVED QUALITY IMPROVEMENT 13 Target Date 25.06.10
  • 17. BEFORE AFTER • Blank sheets to be stored in table for operator access • Blank sheets stored in table for operator access PROBLEM IMPROVED QUALITY IMPROVEMENT 14 Target Date 25.05.10
  • 18. BEFORE AFTER •Visual colour marking for tool control •Visual colour marking provided for tool control PROBLEM IMPROVED QUALITY IMPROVEMENT 15 Target Date 25.05.10
  • 19. BEFORE AFTER •Master defect sample to be marked with different colour •Master defect sample marked with red colour PROBLEM IMPROVED QUALITY IMPROVEMENT 16 Target Date 20.05.10
  • 20. BEFORE AFTER •Route card operation wise •Route card operation wise provided PROBLEM IMPROVED QUALITY IMPROVEMENT 17 Target Date 25.05.10

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