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Table of Contents for Textbook "Basics of Manufacture" by S Spuzic, John O'Brien and Clement Stevens (ISBN 0-9775693-0-6) August 2011

Table of Contents for Textbook "Basics of Manufacture" by S Spuzic, John O'Brien and Clement Stevens (ISBN 0-9775693-0-6) August 2011

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    Contents Contents Document Transcript

    • BASICS OF MANUFACTURE PART IChapter Folder1. INTRODUCTION 0201.1. Preface 0201.1.1. Prologue 0201.1.2. Motivation and Goals 0201.1.3. Classification of Manufacturing Processes 0251.2 History and Social Milieu 0301.2.1. History of Manufacture 0301.2.2. Social Interactions 0301.2.3. Epitome 0301.3. Summary 0301.4. Appendixes 0312. MATERIALS 0402.1. Preface 0402.2. Basic Concepts 0402.3. Bonds Between Atoms 0402.3.1. General Ideas 0402.3.2. Metallic Bond 0402.3.3. Covalent Bond 0402.3.4. Ionic Bond 0402.3.5. Mixed Bonds 0402.3.6. Van deer Waals Bond 0402.3.7. Some Chemical Concepts 0402.4. Structure Above Molecular Level 0402.5. Engineering Classification of Material Attributes 0502.5.1. General Concepts 0502.5.2. Mechanical Attributes 0502.5.3. Other Attributes 0532.5.4. Metallics 0552.5.5. Polymers 0602.5.6. Ceramics 070
    • 2.5.7. Glasses 0802.5.8. Composites 0902.5.9. Material Selection 0952.6. Summary 0952.7. Problems for Students 1002.8. Appendixes 101 PROCESSES BASED ON FLUIDITY AND3. 110 SOLIDIFICATION3.1. Preface 1103.2. Examples of Manufacturing Processes 1103.2.1. Casting in Sand, Plaster and Ceramic Moulds 1103.2.2. Ingot Casting and Continuous Casting 1103.2.3. Investment Casting and Shell-mold Casting 1103.2.4. Pressure Casting, Die-casting and Centrifugal Casting 1203.2.5. Single Crystal Casting and Rapid Solidification 1203.2.6. Casting Non-metallic Materials and Composites 1303.3. Selected Aspects of Theory and Practice 1403.3.1. Introduction 1403.3.2. Aspects of Materials Science 1403.3.3. Selected Aspects of Physics 1403.3.4. Design Aspects 1403.4. Summary 1403.5. Problems for Students 1503.6. Appendixes 1604. PROCESSES BASED ON JOINING OF SOLIDS 1704.1. Preface 1704.2. Examples of Joining Processes 1704.2.1. Traditional Fusion Welding Processes 1704.2.2. Other Welding Techniques Based on Fusion 1804.2.3. Welding Without Pronounced Melting 1804.2.4. Brazing and Soldering 1854.2.5. Other Processes for Permanent Joining 1904.2.6. Mechanical Fastening 1904.3. Selected Aspects of Theory and Practice 200
    • 4.3.1. Introduction 2004.3.2. Aspects of Physics 2004.3.3. Welding Metallurgy 2024.3.4. Welding Design 2024.3.5. Some Aspects of Quality Control 2024.4. Summary 2024.5. Problems for Students 2104.6. Appendixes 2115. PROCESSES BASED ON PLASTICITY 2205.1. Preface 2205.2. Examples of Manufacturing Processes 2205.2.1. Forging 2205.2.2. Forming by Rolling 2205.2.3. Processed Based on Extrusion and Draw Forming 2305.2.4. Sheet and Tube Forming 2305.2.5. Examples of Fabricating Processes and Equipment 2305.3. Selected Aspects of Theory and Practice 2405.3.1. Elastoplasticity 2405.3.2. Some Aspects of Forming Based on Plasticity 2455.3.3. Mechanics of Forging 2455.3.4. Mechanics of Rolling 2505.3.5. Mechanics of Extrusion 2505.3.6. Mechanics of Draw Forming and Sheet & Tube Forming 2555.4. Summary 2555.5. Problems for Students 2605.6. Appendixes 2616. PROCESSES BASED ON CUTTING 2706.1. Preface 2706.2. Examples of Manufacturing Processes Based on Cutting 2706.2.1. General Notes 2706.2.2. Basic Processes and Tools 2706.2.3. Advanced Processes and Tools 2756.2.4. Non-conventional Methods 275
    • 6.2.5. Cutting Non-metallic Solids 2756.3. Some Aspects of Interacting Forms of Matter 2806.3.1. General Notes 2806.3.2. Cutting Media 2806.4. Selected Aspects of Theory and Practice 2906.4.1. Mechanics of Chip Formation 2906.4.2. Some Aspects of Tribology 2936.4.3. Design Examples 2956.5. Summary 2956.6. Problems for Students 3006.7. Appendixes 305 PROCESSES BASED ON ALTERING SOLID7. 310 MICROSTRUCTURE7.1. Preface 3107.2. Examples of Manufacturing Processes 3107.2.1. Classification 3107.2.2. Processes without incorporating foreign atomic nuclei 3107.2.3. Processes with incorporating foreign atomic nuclei 3157.3. Selected Aspects of Theory and Practice 3207.3.1. Aspects of Material Science 3207.3.2. Aspects of Heat Transfer 3257.3.3. Aspects of Quality Control (Testing of Materials) 3307.3.4. Design Examples 3307.4. Summary 3307.5. Problems for Students 3407.6. Appendixes 3418. COMBINED AND OTHER PROCESSES 3508.1. Preface 3508.2. Examples of Combined Manufacturing Processes 3508.2.1. Powder Processing 3508.2.2. Fabricating Composites 3508.2.3. Thermomechanical Forming 3608.2.4. Diffusion Bonding and Superplastic Forming 3608.2.5. Additive Manufacturing 370
    • 8.2.6. Other Processes 3758.3. Selected Aspects of Theory and Practice 3808.3.1. Aspects of Material Science 3808.3.2. Aspects of Heat Transfer 3808.3.3. Aspects of Mechanics 3858.4. Problems for Students 3908.5. Summary 3908.6. Appendixes 3919. GENERAL ASPECTS OF MANUFACTURING PROCESSES 4009.1. Preface 4009.2. Human Relations 4009.2.1. Management 4009.2.2. Industrial Psychology and Sociology 4009.2.3. Knowledge Management 4039.2.4. Safety, Ergonomics and Sustainability 4059.3. Quality Control 4109.3.1. General Concepts 4109.3.2. Metrology 4109.3.3. Statistical Process Control 4159.3.4. Marketing 4179.4. Systems Engineering 4209.4.1. Manufacturing System 4209.4.2. Standardization 4239.4.3. Maintenance Engineering 4259.4.4. Modelling 4309.5. Manufacturing Trends 4359.5.1. World Class Manufacturing 4359.5.2. Artificial Intelligence 4379.5.3. Future 4409.6. Summary 4429.7. Problems for Students 4459.8. Appendixes 44710. EPILOGUE 450
    • 10.1. Preface 45010.2. Synthesis 450 References 460 References 2 461 SUPPLEMENTS 470 Solution Manual 480 Glossary 490 Addendum 500