OEM DynamicsSystems integration                      Daniel Wiseman                      Applications Engineer            ...
What is OEM Dynamics? • The SYSTEM INTEGRATION division of   Moog-Animatics    Mission – To provide compact, reliable,   ...
Overview  − Actuator overview and models      − Features/benefits/advantages  –   Comparisons  –   Technical Information  ...
Categories • Harmonic Drive   – HLD60 • Ballscrew (Slider)   – XL100   – L70   – VLST • Ballscrew (Rod-type)   – VLCT
Don’t Forget!   − Animatics is suited to ALL acutator types!     − Including those we don’t make   – Conventional Belt   –...
Harmonic Linear Drive (HLD)          No Gearbox Needed!               Saves cost!
Harmonic Linear Drive (HLD)       No need for Motor Adapters!                   Saves EVEN MORE cost!
Harmonic Linear Drive (HLD)         Nearly ZERO backlash!           60 micron Bi-direction repeatability
Harmonic Linear Drive (HLD)      No brake required! HIGH THRUST  • Perfect for vertical gravity • Over 420N achievable    ...
Harmonic Linear Drive (HLD)                    • Smallest footprint in                      its load range                ...
Harmonic Linear Drive (HLD)                                                         Load                                  ...
Harmonic Linear Drive (HLD)                  Goes Where Others Can’t!• Stroke lengths over 3  meters available• Custom len...
Harmonic Linear Drive (HLD)   Internal Rollers Type • Fully supported by   internal roller wheels • Smallest profile • Use...
Harmonic Linear Drive (HLD)    Single Rail Type • Higher load capacities and   moment load capabilities • 2x Self-Lubricat...
Harmonic Linear Drive (HLD)   Dual Rail Type               • Most robust unit; highest load capacities and                ...
Harmonic Linear Drive (HLD)                    How does it work?                       Differing diameters                ...
Harmonic Linear Drive (HLD)          Mechanical Concept
Harmonic Linear Drive (HLD) ACME Screws                   HLD              Ball-Screws                                    ...
Harmonic Linear Drive (HLD)                       Competitive analysis  Note: There are NO direct competitive products to ...
Harmonic Linear Drive (HLD)             Actuator Types and Comparisons  Mechanical Comparisons For Equivalent Power, (assu...
Harmonic Linear Drive (HLD)                       Ideal applications • Long-stroke Medium to High Speed applications • Med...
Harmonic Linear Drive (HLD)                  Part Numbering Scheme        H3-<STROKE>-<PITCH><RAIL>-<MOTOR>-<OPTION> •   H...
L70 Single-Rail Ballscrew
L70 Single Rail Ballscrew                      Key Features •   5mm or 10mm /rev Ball-Screw •   Up to 600mm Stroke •   Up ...
L70 Single Rail Ballscrew X-Y configuration   L70 XY-Demo Kit with SM23165Ds
L70 Single Rail Ballscrew                  Competative Analysis • Note: Although there are similar sized   Ball-Screw Actu...
XL100 Dual Rail Ballscrew
XL100 Dual Rail Ballscrew                  Feature Overview •   5mm or 10mm Ball-Screw •   Up to 600mm Stroke •   Up to 20...
XL100 Dual Rail Ballscrew                X-Y configuration with                SM23375Ds
XL100 Dual Rail Ballscrew
XL100 Dual Rail Ballscrew                   Competitive Analysis•   More robust- Higher moment capability compared to L70•...
XL100 Dual Rail Ballscrew                              Gantries                                                    HLD60 w...
OEM Dynamics Comparisons
VL-ST Actuators    • VL-ST60     • VL-ST45
VL-ST Actuators                   Feature Overview •   2 sizes: VL-ST45 or VL-ST60 •   6 mm or 12 mm leads available •   S...
VL-CT Rod-type Actuators • Pulley Offset    Direct Drive
VL-CT Rod-type Actuators                  Feature Overview • Available in 2 configurations: pulley offset or direct   driv...
Questions?
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Moog Animatics Linear Actuators

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OEM Dynamics comprises the Systems Integration division of Moog Animatics. Its purpose is to couple proven Integrated Servo Controls with innovative designs in Linear Actuators to provide System Components and sub-assemblies for high-end automation. With over 20 years of application designs operating on production floors internationally, we offer high performance, low cost, reliable components and sub systems for industries including but not limited to:

Biomedical Process and Control equipment
Automotive Component Assembly and Testing
CNC Wood and Metal cutting Systems
Aviation Testing and Control
Nuclear Fuel Rod Handling Systems

OEM dynamics is dedicated to deliver Component Level Products and Sub-System Assemblies with high performance and reliability at the lowest possible prices. Our coupled sub-systems allow you to just drop us in and go!

To learn more visit www.animatics.com or www.oemdynamics.com.

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Moog Animatics Linear Actuators

  1. 1. OEM DynamicsSystems integration Daniel Wiseman Applications Engineer 3/28/2012
  2. 2. What is OEM Dynamics? • The SYSTEM INTEGRATION division of Moog-Animatics  Mission – To provide compact, reliable, and fully programmable electromechanical solutions to meet any customer requirement at an attractive price  All actuators come with Animatics SmartMotor
  3. 3. Overview − Actuator overview and models − Features/benefits/advantages – Comparisons – Technical Information – Gantry Examples – Website
  4. 4. Categories • Harmonic Drive – HLD60 • Ballscrew (Slider) – XL100 – L70 – VLST • Ballscrew (Rod-type) – VLCT
  5. 5. Don’t Forget! − Animatics is suited to ALL acutator types! − Including those we don’t make – Conventional Belt – Roller Screw – Block and tackle
  6. 6. Harmonic Linear Drive (HLD) No Gearbox Needed! Saves cost!
  7. 7. Harmonic Linear Drive (HLD) No need for Motor Adapters! Saves EVEN MORE cost!
  8. 8. Harmonic Linear Drive (HLD) Nearly ZERO backlash! 60 micron Bi-direction repeatability
  9. 9. Harmonic Linear Drive (HLD) No brake required! HIGH THRUST • Perfect for vertical gravity • Over 420N achievable loads or constant load from SM23165DT motor applications
  10. 10. Harmonic Linear Drive (HLD) • Smallest footprint in its load range • Compare to conventional ballscrew and belt drives • Many support rail configurations available
  11. 11. Harmonic Linear Drive (HLD) Load Capacity Increases Available Configurations 2.5mm/rev (equiv. to 40:1 gearbox) 5mm/rev (equiv. to 20:1 gearbox) 10mm/rev (equiv. to 10:1 gearbox) 12.5mm/rev (equiv to 8:1 gearbox)TopSpeedIncreases.
  12. 12. Harmonic Linear Drive (HLD) Goes Where Others Can’t!• Stroke lengths over 3 meters available• Custom lengths available in 1mm increments Apply as you would• Rated speed does not a traditional drop off as stroke length ballscrew without increases concerns of critical speed limits on long stroke!
  13. 13. Harmonic Linear Drive (HLD) Internal Rollers Type • Fully supported by internal roller wheels • Smallest profile • Used in specific applications only, limited loading and moment capability
  14. 14. Harmonic Linear Drive (HLD) Single Rail Type • Higher load capacities and moment load capabilities • 2x Self-Lubricating, sealed bearing blocks, suitable for dirty environments • Standard for most apps
  15. 15. Harmonic Linear Drive (HLD) Dual Rail Type • Most robust unit; highest load capacities and moment loading capabilities • 4x Self-lubricating sealed bearing blocks can handle dirt and dust • C-Channel carriage for maximum configurability
  16. 16. Harmonic Linear Drive (HLD) How does it work? Differing diameters of the pulleys cause a harmonic gearing effectDrive End Carriage Pulleys Idle End
  17. 17. Harmonic Linear Drive (HLD) Mechanical Concept
  18. 18. Harmonic Linear Drive (HLD) ACME Screws HLD Ball-Screws  have the highest  have the highest  high static-load driving thrust load static thrust load  considerable capability capability dynamic thrust  but easy to back-  not easy to back-  very difficult to drive drive back-drive
  19. 19. Harmonic Linear Drive (HLD) Competitive analysis Note: There are NO direct competitive products to the HLD anywhere. It is unique! Offers benefits of both belt-driven AND ballscrew driven systems! Conventional Belt Ball-Screw/Lead • System price • Speed Screw • Length • Precision • Thrust • Static Load
  20. 20. Harmonic Linear Drive (HLD) Actuator Types and Comparisons Mechanical Comparisons For Equivalent Power, (assumes no additional gear reduction) Actuator Type Efficiency Thrust Back-drive-ability Speed ACME Screws Very Difficult Ball-Screws Easy HLD Difficult Belt Drives Easy Rack & Pinion Easy For Equivalent Application to same load and speed Actuator Type Positioning Accuracy Cost Lowest ACME Screws Good $$ Ball-Screws Best $$$$ Cost-to-Performance HLD Extremely good $$ Available Belt Drives (w/gear head) OK $$$ Rack & Pinion OK $$
  21. 21. Harmonic Linear Drive (HLD) Ideal applications • Long-stroke Medium to High Speed applications • Medium to High Thrust applications • Wherever High Stiffness (in direction of travel) is needed • Where ball-screws cost too much • In vertical loads where back-drive is a problem • In tight holding applications such as: • Back-stop gauges • Material saw stop jigs • Long-stroke high thrust gantries
  22. 22. Harmonic Linear Drive (HLD) Part Numbering Scheme H3-<STROKE>-<PITCH><RAIL>-<MOTOR>-<OPTION> • H3 – HLD designator • STROKE – from 112mm to 3200mm! • PITCH – in mm/rev • RAIL – A, B, E for none, single, or dual rail respectively • MOTOR – SM23165DT standard, others available • OPTION – Coded for communications, orientations, etc.
  23. 23. L70 Single-Rail Ballscrew
  24. 24. L70 Single Rail Ballscrew Key Features • 5mm or 10mm /rev Ball-Screw • Up to 600mm Stroke • Up to 200N Dynamic Thrust Load • Maximum Stroke to Total-Length Ratio • Minimal Cross-Section w/Small Footprint • Open-sided for Easy Mounting • Directly Stackable in X-Y Configuration • Direct mount to HLD
  25. 25. L70 Single Rail Ballscrew X-Y configuration L70 XY-Demo Kit with SM23165Ds
  26. 26. L70 Single Rail Ballscrew Competative Analysis • Note: Although there are similar sized Ball-Screw Actuators, due to the mounting flexibility and open side, the L70 stands on its own as a viable alternative to conventional open framed Actuators. • The open side makes it completely unique in the market • Actuators comparable in cross-section are typically machined rail-body types with far less moment loading or thrust ratings
  27. 27. XL100 Dual Rail Ballscrew
  28. 28. XL100 Dual Rail Ballscrew Feature Overview • 5mm or 10mm Ball-Screw • Up to 600mm Stroke • Up to 200N Dynamic Thrust Load • Easy Mounting “Waist” Access Holes • Wide Dual Rail Support for High Moment Loading • Directly Stackable in X-Y Configuration • Up to 6 Limit Switches
  29. 29. XL100 Dual Rail Ballscrew X-Y configuration with SM23375Ds
  30. 30. XL100 Dual Rail Ballscrew
  31. 31. XL100 Dual Rail Ballscrew Competitive Analysis• More robust- Higher moment capability compared to L70• Closed frame• Highest accuracy & repeatability of ballscrew line• The XL100 has the appearance of a precision stage and yet has the price of a conventional Actuator.• Note: XL100 does not have the high flatness/straightness specs of a true linear stage. It is an actuator.
  32. 32. XL100 Dual Rail Ballscrew Gantries HLD60 with L70T-nuts and toe-clamps L70 3 Axisslide into extrusion Gantry withslots HLD60-TC2 slave follower axis HLD60-TN12M
  33. 33. OEM Dynamics Comparisons
  34. 34. VL-ST Actuators • VL-ST60 • VL-ST45
  35. 35. VL-ST Actuators Feature Overview • 2 sizes: VL-ST45 or VL-ST60 • 6 mm or 12 mm leads available • Strokes lengths up to 700 mm • Enclosed actuator with seal strip • Up to 491 N continuous thrust and 788 peak thrust
  36. 36. VL-CT Rod-type Actuators • Pulley Offset Direct Drive
  37. 37. VL-CT Rod-type Actuators Feature Overview • Available in 2 configurations: pulley offset or direct drive • Pulley Offset: 3:1, 2:1 or 1:1 ratio • 3 sizes: VL-CT35, VL-CT45 or VL-CT55 • 6 mm or 12 mm leads available • Strokes lengths up to 300 mm • Up to 737 N continuous thrust and 1182 peak thrust • Replacement for pneumatic cylinders
  38. 38. Questions?

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