Sistel Control Profile [EN]

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Sistel Control Profile [EN]

  1. 1. System Integration Company http://www.sistelcontrol.com
  2. 2. 19 years of experience in the integration of control technologies and automation exclusively in the "Life Science“ sector.
  3. 3. Chiffres • • • • • 25 employees Headquarters in Barcelone Offices in Madrid and Bordeaux (France) More than 500 automation projects done International projects in 14 different countries
  4. 4. Projects (Mexico DF) Grinman (Cork) (Dublin) Novartis Takeda (Sandwich) (Riga) Pfizer Biotech (Washington) Sanofi Paste (La Baleta) Combinofarm Spain + 500 prj (Alger) Races (Caracas) (Sao Paulo) INPE, Cristalia (Taipei City) Cyanamid (Dhaka) Square Pha (Buenos Aires) Sandoz, Asofarma, Filaxis,
  5. 5. Pharmaceutical References
  6. 6. Pharmaceutical References
  7. 7. Veterinary References
  8. 8. Automation solutions and systems integration Information Data recording Services control Operations Visualization Equipment control Process control • • • Projects performance / global automation services Creating value by improving process efficiency Work based on quality standards (GAMP, FDA 21 CFR, BPF…)
  9. 9. What do we offer? • HVAC and clean rooms automation (facilities monitoring systems for clean room, particle monitoring systems, climatic chambers). • Production processes classifiable (weighing, formulation, primary packaging, secondary packaging). • Independent process equipment (autoclaves, Lyophilizers, coating machine, cleaning machine, filling, labeling, …) • Automation of generation, storage and water distribution systems
  10. 10. • • Customer needs evaluation Solution implementation SUPPLIERS Technology CLIENTS Needs INFRASTRUCTURE Operations STANDARDS Quality
  11. 11. Technology based on market standards Sistel Control is independent from technology control suppliers therefore we can choose the best solution for each case. PLC • Omron • S5, S7 of Siemens • PLC-5, ControlLogix of Rockwell • Premium, Quantum of Schneider SCADA systems • Intouch, ArchestrA of Wonderware • iFix, • RSView, de Rockwell • WinCC, WinCC Flexible of Siemens
  12. 12. Certifications
  13. 13. Quality certification ISO 9001
  14. 14. Quality procedures Procedures GaMP 5 21 CFR Part 11 V Cycle model
  15. 15. Control environment / Work environment Software Operator Hardware Equipement Control environment Work environment
  16. 16. Services Design control Engineering • • • • Basic engineering design Functional specifications Detailed Design Technical & quality documentation Project implementation • • • • • • Programming of PLC / HMI systems Programming of SCADA Programming of MES systems Commissioning & start-up of the project Validation IQ OQ Training of operators Customer services • • Support agreement to 24 x 7 days a week MIC Monitor control infrastructure
  17. 17. Facilities control and monitoring: • • • • • • • HVAC and air Systems Control of pressure , T, HR Particle count solutions Clean Room monitoring PSM control Monitoring Reactors and process systems , CIP SIP • Pure steam generators, pw and wfi loops • Equipment's control systems • Freeze dryers • Autoclave • Coater
  18. 18. Operations monitoring             Process visibility Alarm management Review by exception Historical register. Management of security and users Reports management Calibrations management Production recipes management Traceability and Genealogy OEE and KPI Efficiency Electronic Batch Record Energy efficiency
  19. 19. Architecture example
  20. 20. HVAC Monitoring view example
  21. 21. HVAC Monitoring view example
  22. 22. Alarms & Events view example
  23. 23. Historical Trend view example
  24. 24. GMP area Monitoring view example
  25. 25. Desinfection process view example
  26. 26. IT Solutions Knowledge of computing technologies for control systems  Design  Training  Implementation  Support
  27. 27. Server consolidation Open Architecture Leverage current and future investment in an heterogeneous technology transparently to integration Integration Delete intermediate steps, licenses and consoles. Share resources on demand in seconds Automation Datacenter automation improving the consistency and the necessary resources
  28. 28. Virtualization Flexibility, agility, reliability Reliable infrastructure with flexible access. Extend the life cycle of infrastructure Isolate hardware level errors. Quick response Deployment of new environments in minutes Increase productivity Optimized automation of common tasks to simplify IT operations while improving availability. Standarization and consolidation of assets Freedom of choice. Support for heterogeneous environments and deployment of existing infrastructure. RELIABILITY
  29. 29. MIC: IT infrastructure monitoring MIC is a monitoring service offered by Sistel CONTROL on all elements of the control infrastructure. Monitoring allows: ► Surveillance 24 hours a day ► Overview of all components ▪ Servers ▪ Electronic network ▪ PLCs and controllers ► Incidents record ► Incidents solutions Service: ▪ Proactive intervention from 9h to 18h ▪ 24h proactive intervention with a predetermined response time. Monitoring 24h Working hours intervention 9:00h – 18:00h Non working hours intervention 18:00h – 09:00h
  30. 30. Customer needs • Staff • Technology know-how • Flexibility and agility • Based automation • Open solutions • Market standards • Specialization • Pharmaceutical and regulated sectors. • GAMP compliance • Values • Long term collaboration • Shared project concept

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