Additive Manufacturing Department (ADD)                           Medical                           ApplicationsCarsten EN...
Conventional technologies...                                                                            [Random Google ima...
Rapid prototyping / tooling / manufacturing                                       Process…       •   Basic data :         ...
Sirris ADD capacities & competencies       SIRRIS – World leader: Most complete machine park           • 15 engineers and ...
Benefits of Additive Manufacturing @ Medical field       •            Evolution of medical imagery technology             ...
The utility of Rapid Prototyping / Manufacturing in       the medical field   Leading applications:   • Pre-surgical plann...
The utility of Rapid Prototyping / Manufacturing in       the medical field       Leading applications:             “No ma...
The utility of Rapid Prototyping / Manufacturing in       the medical field       Leading applications:       • Pre-surgic...
The utility of Rapid Prototyping / Manufacturing in       the medical field       Next generation pre- operative manufactu...
Medical Field: CASE STUDIES @ SIRRIS       Leading applications:       • Physician to physician communication       • Powe...
Medical Field: CASE STUDIES @ SIRRIS       Leading applications:       • Custom Prosthesis Design       • Complex parts ma...
Medical Field: CASE STUDIES                                                                      [Sirris - ADD]           ...
Medical Field: CASE STUDIES in the world                        [Prof., Dr J. Poukens - UHasselt]                         ...
Medical Field: CASE STUDIES in the world                    [Walter Reed Army Medical Center, Washington DC, USA ]        ...
Medical Field @ Sirris: Contact             Carsten ENGEL, Biomedical Engineer             Additive Manufacturing Departme...
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Sirris materials day 2011 additive manufacturing for biomedical applications - carsten engel - sirris

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Sirris materials day 2011 additive manufacturing for biomedical applications - carsten engel - sirris

  1. 1. Additive Manufacturing Department (ADD) Medical ApplicationsCarsten ENGEL The Collective Centre of the Belgian Technology Industry le centre collectif de l’industrie technologique belge
  2. 2. Conventional technologies... [Random Google image] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 2CENG
  3. 3. Rapid prototyping / tooling / manufacturing Process… • Basic data : Scan / 3D CAD files – STL • Pre- treatment : STL corrections, orientation, supports, 2D slicing • Manufacturing : Full automatic • Post- treatment : Cleaning, sand blasting, coating, finishing © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 3CENG
  4. 4. Sirris ADD capacities & competencies SIRRIS – World leader: Most complete machine park • 15 engineers and technicians • Two locations: Liège (10 p.) and Charleroi (5 p.) Rapid Prototyping / Tooling / Manufacturing • Stereolithography (normal & hi-res) • Paste polymerisation for ceramics and metals (Optoform) • 3D Printing of plaster and metal powder • Laser sintering of polymeric powder (PA,…): P360 – P390 • Objet Connex 500: bi-material • Laser sintering of metal powder (parts and mould inserts) • Electron Beam Melting (Arcam A2) • 3D Printing of wax (Thermojet) • Vacuum Casting of Alu, Bronze, Zamak • Laser Cladding (EasyClad) • Selective Laser melting (MTT) © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 4CENG
  5. 5. Benefits of Additive Manufacturing @ Medical field • Evolution of medical imagery technology => Easy access to 3D world ! Need for custom implants ! Every human is different (anatomy) Need of flexibility, complex structures and fast response for surgery! Very small or even standard (large) manufacturing series possible © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 5CENG
  6. 6. The utility of Rapid Prototyping / Manufacturing in the medical field Leading applications: • Pre-surgical planning: [Arcam] • Custom implant manufacture • Physician to physician communication • Powerful patient presentation tool [Z. Corp Medical Modeling Solutions] • Medical student/resident education • 3D Surface Scanning/Custom Prosthesis Design [Objet Connex Eden 500] [Z. Corp Medical Modeling Solutions] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 6CENG
  7. 7. The utility of Rapid Prototyping / Manufacturing in the medical field Leading applications: “No matter how good our 3-D graphics are, there is nothing like a model in your hands . . .” • Pre-surgical planning: • Implant pre-contouring • Screw trajectory • Screw selection/location • Instrument selection • Technique rehearsal [Objet] [Objet] [Objet Connex Eden 500] [Objet] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 7CENG
  8. 8. The utility of Rapid Prototyping / Manufacturing in the medical field Leading applications: • Pre-surgical planning advantages: • Significantly reduces O.R. time • Lowers cost • Reduces O.R. team fatigue • Enhances patient outcomes • Reduces “re-do” procedures • Minimizes size of incisions [Z. Corp Medical Modeling Solutions] • Speeds recovery time • Improves anatomical alignment • Enables multiple procedure rehearsals [Case study: The Alfred Hospital, Melbourne, Australia] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 8CENG
  9. 9. The utility of Rapid Prototyping / Manufacturing in the medical field Next generation pre- operative manufactured implants: • Custom implant manufacture : • CT-Scan • CAD File of the patient is produced • Engineer + Surgeon 3D implant approved • FEM analysis (when needed) • Custom manufacturing (low cost) • Surgery • Follow up [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 9CENG
  10. 10. Medical Field: CASE STUDIES @ SIRRIS Leading applications: • Physician to physician communication • Powerful patient presentation tool • Medical student/resident education [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 10CENG
  11. 11. Medical Field: CASE STUDIES @ SIRRIS Leading applications: • Custom Prosthesis Design • Complex parts manufacturing [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 11CENG
  12. 12. Medical Field: CASE STUDIES [Sirris - ADD] [Sirris - ADD] 0,5mm [Sirris - ADD] [Sirris - ADD] [Sirris - ADD] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 12CENG
  13. 13. Medical Field: CASE STUDIES in the world [Prof., Dr J. Poukens - UHasselt] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 13CENG
  14. 14. Medical Field: CASE STUDIES in the world [Walter Reed Army Medical Center, Washington DC, USA ] © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 14CENG
  15. 15. Medical Field @ Sirris: Contact Carsten ENGEL, Biomedical Engineer Additive Manufacturing Department E-mail: carsten.engel@sirris.be Mobile: +32 498 91 94 50 Skype: Carsten-Engel SIRRIS Rue Auguste Piccard, 20 B-6041 GOSSELIES BELGIUM http://www.sirris.be © sirris 2011 Charleroi | www.sirris.be | info@sirris.be | 05/10/2011 15CENG

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