2013 03-12-masterclass-biomedical-applications-of-am sirris-intro_general_medical

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Additive manufacturing (AM) offers a few major benefits to biomedical applications. To improve the knowledge on AM possibilities, Sirris is organizing two different masterclasses. The first will address the technology, materials used and applications, with experts in the matter explaining all relevant aspects.

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2013 03-12-masterclass-biomedical-applications-of-am sirris-intro_general_medical

  1. 1. Masterclass: Biomedical applications of Additive ManufacturingPart 01: General considerations and clinical case studies
  2. 2.  Masterclass part 01: • Entirely dedicated to current and mature industrial applications • Theory – basic principles, technologies, applications and software • Case studies and general future applications of AM Masterclass part 02: • Futuristic applications: bio-printing & organ-printing • More theoretical • Current applications, future perspectives and case studiesMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 2
  3. 3.  11h45: Reception & lunch 12h40: Welcome session – introduction • Carsten Engel, SIRRIS 13h10: Taking into consideration the technical aspects • Julien Magnien, SIRRIS 13h50: Taking into consideration the medical aspects • Bernardo Innocenti, ULB 14H30: From medical images to design of a custom medical device • Herlien Declerck, Materialise 15h15: Coffee Break (and snow fight)Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 3
  4. 4.  15h25: Case study 01 - Practical clinical case study using MIMICS software from Materialise • Bram Lenaerts, Mobelife 16h00: Case study 02 - Clinical support requirement for Additive Manufacturing to be successful: Lessons learned from the Walter Reed Army Medical Center • Stephen Rouse, AM consultant 16h35: Case study 03 - Veterinary case studies – successful AM manufactured bone replacements • Vojislav Petrovic, AIMME 17H10: New features and functions in implants through an innovative design approach and Additive Manufacturing (Laser Beam Melting) • Thomas Töppel, Fraunhofer IWU 17h45: 2nd Coffee BreakMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 4
  5. 5.  17h50: Future perspectives and business opportunities of Additive Manufacturing. Market overview, latest trends in technologies, applications and materials • Thierry Dormal, SIRRIS 18h20: NetworkingMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 5
  6. 6. Masterclass: Biomedical applications of Additive ManufacturingWelcome session and general introduction
  7. 7. Aerospace Automotive Construction products Contracting & Maintenance Electrical engineering Industrial automation Mechatronical engineeringInformation and communication technologies (ICT) Metals & materials Metal processing Mounting & cranes Plastics & composites Security & defenceMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 7
  8. 8. Ghent Leuven Materials Engineering Mechatronics Technology Coaching Brussels Software Engineering & ICT Hasselt Technology Coaching Materials Engineering Production Technology Liège Charleroi Additive Manufacturing Additive Manufacturing Materials Engineering Bio- Manufacturing Platform NanomaterialsMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 8
  9. 9. Case study: Femoral & Total hip implants• Today : Mass fabrication of standard femoral implants (& others)Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 9
  10. 10. Yes, it will work. But ….Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 10
  11. 11. Next generation pre-operative manufactured implants: • Custom implant manufacture : • CT-Scan • CAD File of the patient is produced • Engineer + Surgeon 3D implant approved • FEM analysis (when needed) • Custom manufacturing (low cost) • Surgery • Follow upMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 11
  12. 12. Medical Additive Manufacturing Software:• Materialise: Mimics• Materialise: 3matic• Marcam: Autofab• Able Software Corp: 3D Doctor• Medicim: Maxilim• ProEngineer• New: Lenexa: Analyze• New: Brisbane: Anatomics• (…) [Mimics & 3-matic - Materialise]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 12
  13. 13. Trends in biocompatible materials used in Rapid Prototyping / Manufacturing:Metals: Polymers: • Titanium (Ti6Al4V) • PTFE (Polytetrafluoroethylene) • Ti-alloys • PMMA (Polymethyl methaacrylate) • Stainless steel • PE (Polyethylene) • Shape memory alloys (Ni-Ti) – in research • PEEK • Noble materials (Gold) • PEKK • … • … others, too but not implantableCeramics: • Hydroxyapatite (HAP) • Zirconium Others: • Tricalcium phosphate (TCP) • Hydrogels + Human cells • Alumina • … Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 13
  14. 14. Leading applications:• Pre-surgical planning: [Arcam & Objet technology]• Custom implant manufacture [Z. Corp Medical Modeling Solutions]• Physician to physician communication• Powerful patient presentation tool• Medical student/resident education [Sirris ADD]• 3D Surface Scanning/Custom Prosthesis Design [Z. Corp Medical Modeling Solutions] Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 14
  15. 15. Leading applications: “No matter how good our 3-D graphics are, there is nothing like a model in your hands . . .” • Pre-surgical planning: • Implant pre-contouring • Screw trajectory • Screw selection/location • Instrument selection • Technique rehearsal [Objet] [Objet] [Objet Connex Eden 500] [Objet]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 15
  16. 16. Leading applications: • Pre-surgical planning advantages: • Significantly reduces O.R. time • Lowers cost • Reduces O.R. team fatigue • Enhances patient outcomes • Reduces “re-do” procedures • Minimizes size of incisions [Z. Corp Medical Modeling Solutions] • Speeds recovery time • Improves anatomical alignment • Enables multiple procedure rehearsals [Case study: The Alfred Hospital, Melbourne, Australia]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 16
  17. 17. Leading applications: • Physician to physician communication • Powerful patient presentation tool • Medical student/resident education • Custom Prosthesis Design • Complex parts manufacturing [Sirris ADD] [Sirris ADD] [Sirris ADD] [Sirris ADD] [Sirris ADD] [Sirris ADD]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 17
  18. 18. [Sirris ADD] [Sirris ADD] 0,5mm [Sirris ADD] [Sirris ADD] [Sirris ADD]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 18
  19. 19. [Walter Reed Army Medical Center, Washington DC, USA ] [Dr J. Poukens - UHasselt]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 19
  20. 20. Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 20
  21. 21. [UHasselt, Layerwise, Xilloc, Sirris, CamBioceramics, Orbis Medisch Centrum, Xios, KUL]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 21
  22. 22. Ti6Al4V: E(GPa) = 110 !Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 22
  23. 23. Case study: Femoral & Total hip implants• Tomorrow: Custom-fit femoral implants & adapted Young’s modulus • Patient custom-fit implants • Better distribution of the stresses • Reducing stress-shielding • Reducing micro-motion between bone & sinkage • Surface roughness for strong fixation • Hydroxyapatite coating eased up • Complex biodegradable scaffolds combining HAP & βTCP + + [Sirris - ADD] [Sirris - ADD]Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 23
  24. 24. Finger implant (Dr. P. Ledoux, Prof. G. Guerlement UMONS) [Université de Mons, Faculté Polytechnique] Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 24
  25. 25. Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 25
  26. 26. « Medical Additive Manufacturing & Rapid Prototyping » « Sirris »Masterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 26
  27. 27. Carsten ENGEL Biomedical Engineer Additive Manufacturing Department Mail: carsten.engel@sirris.be Mobile: +32 498 91 94 50 Skype: Carsten-Engel SIRRIS Rue Auguste Piccard, 20 B-6041 GOSSELIES BELGIUM http://www.sirris.beMasterclass: Biomedical applications of Additive Manufacturing Organized by SIRRIS the 12th of March 2013 27
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