Industrial Design and
   Manufactutring




          IDM
   Vakgroep Voorlichting
      22 maart 2006
Program
12.40 IDM                                      (Tom Vaneker)
 – IDM (general)
 – IDM – M.E.
 – IDM Courses and Pro...
IDM General (1)
             Dortmund
                   •600.000 inhabitants
                   •+- 140 km from Enschede
...
IDM General (2)
From september 2006 IDM will also include
 – University of Stratchclyde
(Glasgow, Schotland, >20.000 stude...
IDM General (3)
As of 2006
– You choose a “Home University”
– Exchange based on “Socrates”
– At least one regular semester...
Industrial Design and
          Manufactutring




Courses of IDM      IDM Projects 2001-2005




                        ...
IDM Projects 2001-2004




2001       2002                                  2003   2004




                  (Click on pr...
IDM Project 2001 - 2002




Design and build an apparatus that, for inspection
purposes, is able to move along high voltag...
High voltage wires inspection
           device
High voltage wires inspection
           device
High voltage wires inspection
           device
High voltage wires inspection
           device
High voltage wires inspection
           device




                        Project Index
IDM Project 2002 - 2003




Design and build an apparatus that can transport large items
(Refrigerators etc) or people in ...
A wheelchair mover
A wheelchair mover
Moving Refrigerators
Moving Refrigerators
Wheelchair mover: prototype
Refrigerator mover: prototype
Refrigerator mover: prototype




                       Project Index
IDM Project 2003 - 2004




Design and build an apparatus that can cut thin, large slabs
          of recycled car tires i...
Solution 1
Solution 1: Details
Mechanism Overview
Mechanism Overview
Working principle


Pushed manually




 4
Solution 1: Testing
Solution 1: Testing
Solution 2
Solution 2: Testing
Solution 2: Testing
2003-2004: The teams




                  Project Index
IDM Project 2004 - 2005




Design and build an apparatus that can change light bulbs
                  in hard to reach p...
Solution Team A
Solution Team A
Solution Team A
Solution Team B
Solution Team B
IDM Courses




              Skip
IDM Courses
    Life cycle strategy
1


    Industrial Marketing
2


    Product Design
3

    Manufacturing
4
    Facilit...
IDM Courses
    Life cycle strategy
1


    Industrial Marketing
2


    Product Design
3

    Manufacturing
4
    Facilit...
IDM Courses
    Life cycle strategy
1


    Industrial Marketing
2


    Product Design
3

    Manufacturing
4
    Facilit...
IDM Courses
    Life cycle strategy
1


    Industrial Marketing
2
                                                       ...
IDM Courses
    Life cycle strategy
1


    Industrial Marketing
2


    Product Design
3

    Manufacturing
4
    Facilit...
IDM Courses
    Life cycle strategy
1


    Industrial Marketing
2


    Product Design
3

    Manufacturing
4
    Facilit...
IDM Courses
7    Production Management

     Cost Management and
8
     Engineering

     Quality
9


     Work Science
10...
IDM Courses
7    Production Management

     Cost Management and
8
     Engineering

     Quality
9


     Work Science
10...
IDM Courses
7    Production Management

     Cost Management and
8
     Engineering

     Quality
9


     Work Science
10...
IDM Courses
7    Production Management

     Cost Management and
8
     Engineering

     Quality
9


     Work Science
10...
IDM Courses
7    Production Management

     Cost Management and
8
     Engineering

     Quality
9


     Work Science
10...
IDM Courses
7    Production Management

     Cost Management and
8
     Engineering

     Quality
9


     Work Science
10...
Industrial Design and Manufacturing

             Student’s view
Presentation contents:


• Short overview of the past 1,5 years
   • Twente and Dortmund
   • Pre-master in Denmark
First year:
                 •Subjects and project
• Twente phase
                 •Visits to companies
                 •...
First year:


                       Subjects and project
• Dortmund phase
                       Milestone meetings
     ...
First year:


• Dortmund phase
Twente and Dortmund phase:
• Subjects                       International master,
                                 everyth...
Overall conclusion:


1. Twente phase was hard work and more theoretical
2. Dortmund phase was more relaxed (due to hard
 ...
IDM group 2004/2005 consisted of:
• 13 Dutch
• 1 Mexican
• 1 Thai


               2 projectgroups




    In Dortmund all...
Due to a renovation of the dorm for foreign students in Dortmund



    Accomodation in Witten, 9 km south-west of Dortmun...
Project: Lamp changer


“…Design and develop a prototype for a device which
can change a variety of lamps at a height of 5...
• More time:
   • to implement the given subjects into the project
   • to develop a perfect drawing package
   • to test ...
Team A

         Team B
Time to start with the internship


Pre-master
• 6 i.s.o. 3 months
• 30 i.s.o. 15 ECTS
• Report and presentation i.s.o.jus...
Pre master:


Company:      Scandinavian Micro Biodevices (SMB), Farum,
              Denmark
Products:     Plastic strips...
Pre master:


Technology:   Ultrasonic welding
Assignment:   The development of design rules for ‘energy
              dir...
Ultrasonic welding:


“…joining method which uses
the principles of acoustics to
create frictional heat and
produce a mole...
Energy directors:


”V-shaped protrusions which direct the ultrasonic vibrations
to initiate welding at a specific line”

...
Bad weld   Good weld
Eventually a test piece was designed and produced
Result


• Assignment shifted to gain a better understanding of the
behaviour of energy directors when ultrasonically weld...
01-09-2005 untill 29-01-2006

    Approximately 1400
       photographs,
    and loads of stories
IDM - WB
Praktijk i.p.v. research gericht
Enige master met projectaanpak
Extra eisen t.o.v. internationalisatie
Stage afst...
Auxiliary
Professor
    Fred van Houten
    Tel: 2520 (Secr.)
    f.j.a.m.vanhouten@ctw.utwente.nl




Coordination IDM/UT...
Auxilary(2)
Excursion Dortmund
– Tuesday 25 April, whole day
– Timetable later
– Subscription for the excursion
    Today
...
Planning And Strategic Management
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Planning And Strategic Management

  1. 1. Industrial Design and Manufactutring IDM Vakgroep Voorlichting 22 maart 2006
  2. 2. Program 12.40 IDM (Tom Vaneker) – IDM (general) – IDM – M.E. – IDM Courses and Projects 13.00 IDM from a students point of view (Ronald Liefhebber) 13.20 Lunch en Vragen
  3. 3. IDM General (1) Dortmund •600.000 inhabitants •+- 140 km from Enschede Campus •23.000 students •North and South Campus IDM cooperation •Design (Twente) •Manufacturing (Dortmund)
  4. 4. IDM General (2) From september 2006 IDM will also include – University of Stratchclyde (Glasgow, Schotland, >20.000 students) – University of Aalborg (Denmark, +- 14.000 students)
  5. 5. IDM General (3) As of 2006 – You choose a “Home University” – Exchange based on “Socrates” – At least one regular semester abroad – Internship or Master thesis abroad – No 1 year project but long semester projects – No longer master degrees of all participants
  6. 6. Industrial Design and Manufactutring Courses of IDM IDM Projects 2001-2005 Ronald
  7. 7. IDM Projects 2001-2004 2001 2002 2003 2004 (Click on project image to proceed)
  8. 8. IDM Project 2001 - 2002 Design and build an apparatus that, for inspection purposes, is able to move along high voltage wire’s
  9. 9. High voltage wires inspection device
  10. 10. High voltage wires inspection device
  11. 11. High voltage wires inspection device
  12. 12. High voltage wires inspection device
  13. 13. High voltage wires inspection device Project Index
  14. 14. IDM Project 2002 - 2003 Design and build an apparatus that can transport large items (Refrigerators etc) or people in wheelchairs up and down stairs
  15. 15. A wheelchair mover
  16. 16. A wheelchair mover
  17. 17. Moving Refrigerators
  18. 18. Moving Refrigerators
  19. 19. Wheelchair mover: prototype
  20. 20. Refrigerator mover: prototype
  21. 21. Refrigerator mover: prototype Project Index
  22. 22. IDM Project 2003 - 2004 Design and build an apparatus that can cut thin, large slabs of recycled car tires into predefined tiles
  23. 23. Solution 1
  24. 24. Solution 1: Details
  25. 25. Mechanism Overview
  26. 26. Mechanism Overview
  27. 27. Working principle Pushed manually 4
  28. 28. Solution 1: Testing
  29. 29. Solution 1: Testing
  30. 30. Solution 2
  31. 31. Solution 2: Testing
  32. 32. Solution 2: Testing
  33. 33. 2003-2004: The teams Project Index
  34. 34. IDM Project 2004 - 2005 Design and build an apparatus that can change light bulbs in hard to reach places
  35. 35. Solution Team A
  36. 36. Solution Team A
  37. 37. Solution Team A
  38. 38. Solution Team B
  39. 39. Solution Team B
  40. 40. IDM Courses Skip
  41. 41. IDM Courses Life cycle strategy 1 Industrial Marketing 2 Product Design 3 Manufacturing 4 Facility Design Enterprise Design 5 Manufacturing Teaches improvement strategies to minimize the impact on 6 the environment and to reduce the ecological burden, Technology considering the total, integrated life-cycle of a desired Courses 7 - 12 product. This means that the development, production, usage and disposal phases of the product are studied. End
  42. 42. IDM Courses Life cycle strategy 1 Industrial Marketing 2 Product Design 3 Manufacturing 4 Facility Design Enterprise Design 5 Manufacturing The basic principles of marketing will be explained in this 6 course. Attention will be paid to the buying behavior of Technology consumers and industrial purchase, marketing planning, Courses 7 - 12 market segmentation, marketing mix (product, place, price and promotion) and marketing research. End
  43. 43. IDM Courses Life cycle strategy 1 Industrial Marketing 2 Product Design 3 Manufacturing 4 Facility Design Enterprise Design 5 Manufacturing 6 This module focuses on views on the design process, design Technology principles, design tools and the design context, practicing Courses 7 - 12 this knowledge and skills by the realization of a design assignment. End
  44. 44. IDM Courses Life cycle strategy 1 Industrial Marketing 2 Processed material Raw material handler and scrap traffic lane handler traffic lane Product Design 3 Manufacturing 4 Facility Design Enterprise Design 5 This module deals with the logical design of a process plan, Manufacturing based on the geometric interpretation of the technical 6 drawings, focusing on the dimensioning and tolerancing for Technology the production and resulting in a general selection of the Courses 7 - 12 primary production processes. The next step is the selection of the most suitable production machines. End
  45. 45. IDM Courses Life cycle strategy 1 Industrial Marketing 2 Product Design 3 Manufacturing 4 Facility Design Enterprise Design 5 This module presents a systematic approach to specifying, Manufacturing planning, realization and maintenance of industrial systems, 6 based on system modeling and quantitative methods. Main Technology topics include, Enterprise Strategy, Supply Chain Courses 7 - 12 Management & Business and Management of Transportation End
  46. 46. IDM Courses Life cycle strategy 1 Industrial Marketing 2 Product Design 3 Manufacturing 4 Facility Design Enterprise Design 5 Manufacturing 6 This module teaches new trends and developments in Technology cutting, forming, laser technology, rapid manufacturing Courses 7 - 12 technology and robot technology. End
  47. 47. IDM Courses 7 Production Management Cost Management and 8 Engineering Quality 9 Work Science 10 Strategic Planning 11 Project 12 The lecture presents the different planning tasks, -processes and -methods of the Supply Chain Management . One of the Courses 1 - 6 main focuses will lie on the concepts, which have been established within the last years in different trades. End
  48. 48. IDM Courses 7 Production Management Cost Management and 8 Engineering Quality 9 Work Science 10 Strategic Planning 11 In the work of engineers there are a lot of decisions with implications for the costs and rewards for the designs they Project 12 make, the products they work on and the companies they work for. The course addresses various topics of cost Courses 1 - 6 management that are relevant to engineers, with a particular focus on new product development processes End
  49. 49. IDM Courses 7 Production Management Cost Management and 8 Engineering Quality 9 Work Science 10 Strategic Planning 11 Project 12 quot;Quality Assurance During Product-Life-Cyclequot;. It presents a systematic approach of quality assurance during the entire Courses 1 - 6 product life-cycle, including quality management and measuring techniques. End
  50. 50. IDM Courses 7 Production Management Cost Management and 8 Engineering Quality 9 Work Science 10 Strategic Planning 11 Project 12 This module focuses on work organization, work conditions, ergonomic aspects and industrial psychology. It consists of Courses 1 - 6 main topics; Industrial Psychology & Work Science and Organization End
  51. 51. IDM Courses 7 Production Management Cost Management and 8 Engineering Quality 9 Work Science 10 Strategic Planning 11 Project 12 In this module executives from the industry will present and overall view on aspects related to strategy, organization, Courses 1 - 6 quality, information structuring and management. These presentations are combined with company visits. End
  52. 52. IDM Courses 7 Production Management Cost Management and 8 Engineering Quality 9 Work Science 10 Strategic Planning 11 Project 12 The project gives the students the experience of working in a Courses 1 - 6 team and applying the knowledge gained from coursework to real-life business situations End
  53. 53. Industrial Design and Manufacturing Student’s view
  54. 54. Presentation contents: • Short overview of the past 1,5 years • Twente and Dortmund • Pre-master in Denmark
  55. 55. First year: •Subjects and project • Twente phase •Visits to companies •Milestone meetings
  56. 56. First year: Subjects and project • Dortmund phase Milestone meetings Workshops Differences in teaching and examinations
  57. 57. First year: • Dortmund phase
  58. 58. Twente and Dortmund phase: • Subjects International master, everything in English • Project • ... Corresponding in (technical) meetings is difficult at first, but you learn fast. Even the teachers sometimes have a hard time!
  59. 59. Overall conclusion: 1. Twente phase was hard work and more theoretical 2. Dortmund phase was more relaxed (due to hard work in Twente phase) and more practical
  60. 60. IDM group 2004/2005 consisted of: • 13 Dutch • 1 Mexican • 1 Thai 2 projectgroups In Dortmund all in 1 ‘house’
  61. 61. Due to a renovation of the dorm for foreign students in Dortmund Accomodation in Witten, 9 km south-west of Dortmund House in Witten was also renovated
  62. 62. Project: Lamp changer “…Design and develop a prototype for a device which can change a variety of lamps at a height of 5 meters both straight and under an angle …” Compared to former assignments, not really challenging. But,
  63. 63. • More time: • to implement the given subjects into the project • to develop a perfect drawing package • to test and adjust the prototype • to find a suitable internship • to do fun things (going out in Dortmund, BBQ in March, sports)
  64. 64. Team A Team B
  65. 65. Time to start with the internship Pre-master • 6 i.s.o. 3 months • 30 i.s.o. 15 ECTS • Report and presentation i.s.o.just a report • Broader assignment • More depth is expected from the UT.
  66. 66. Pre master: Company: Scandinavian Micro Biodevices (SMB), Farum, Denmark Products: Plastic strips containing ‘micro fluidic systems’ (Comparable with test strips for diabetes patients)
  67. 67. Pre master: Technology: Ultrasonic welding Assignment: The development of design rules for ‘energy directors’ used in the assembly of polystyrene parts by means of ultrasonic welding.
  68. 68. Ultrasonic welding: “…joining method which uses the principles of acoustics to create frictional heat and produce a molecular bond between two plastic materials…“
  69. 69. Energy directors: ”V-shaped protrusions which direct the ultrasonic vibrations to initiate welding at a specific line” •Top angle •Height
  70. 70. Bad weld Good weld
  71. 71. Eventually a test piece was designed and produced
  72. 72. Result • Assignment shifted to gain a better understanding of the behaviour of energy directors when ultrasonically welded. • Interaction between machine and welding parameters was investigated • Submitting design recommendations for energy directors to the design team at SMB
  73. 73. 01-09-2005 untill 29-01-2006 Approximately 1400 photographs, and loads of stories
  74. 74. IDM - WB Praktijk i.p.v. research gericht Enige master met projectaanpak Extra eisen t.o.v. internationalisatie Stage afstuderen – Stage 15 EC, Master 45 AC – Pre-master 30 EC, Master 30 EC
  75. 75. Auxiliary Professor Fred van Houten Tel: 2520 (Secr.) f.j.a.m.vanhouten@ctw.utwente.nl Coordination IDM/UT Hans Ponsen Tom Vaneker Tel: 2571 Tel: 2472 j.m.ponsen@ctw.utwente.nl t.h.j.Vaneker@ctw.utwente.nl
  76. 76. Auxilary(2) Excursion Dortmund – Tuesday 25 April, whole day – Timetable later – Subscription for the excursion Today By mail (Mail: idm@ctw.utwente.nl)
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