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Broschyr Norton sågskärpning

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Norton lanserar ett nytt sortiment diamant- och CBN-slipskivor speciellt avsedda för skärpning och slipning av sågklingor.

Norton lanserar ett nytt sortiment diamant- och CBN-slipskivor speciellt avsedda för skärpning och slipning av sågklingor.

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    Broschyr Norton sågskärpning Broschyr Norton sågskärpning Document Transcript

    • Super AbrasivesSTOCK PROGRAMMEFOR THE SAW BLADE INDUSTRY 336 INTRODUCTION 338 DIAMOND & CBN GRINDING WHEELS 356 ELECTROPLATED PINS 360 DIAMOND DRESSERS 368 DIAMOND LAPPING COMPOUNDS 370 FILES Super ABRASIVE TECHNOLOGICAL EXCELLENCE Abrasives 1
    • 2 STOCK PROGRAMME Diamond is the hardest material known to man, closely followed by Cubic Boron Nitride (CBN). As a result of their hardness, these materials are used extensively in the most demanding precision grinding, slicing, and cutting applications. Super Abrasive wheels use diamond and CBN technology to cut demanding materials such as Carbide, High Speed Steel, Ceramics, and Glass. Norton provides the ultimate, high performance Super Abrasives solution for the saw blade industry, with products specifically designed to deal with the hardest and most challenging materials. UNDERSTANDING THE PRODUCT GRIT SIZE CONCENTRATION S  ize of the Super Abrasive particles according to FEPA Indicates the amount of Super Abrasives in the wheel. standards. The smaller the number, the finer the grit size. For CBN wheels the concentration number is included in the grade (Q=50, T=75, W=100, Z=125), concentration 100~4,4 ct/cm³, & accordingly 50~2,2 ct/cm³. The optimum concentration depends upon the application. ASD 151 R 75 B99 ABRASIVE TYPE GRADE BOND Both diamond & CBN have distinctive R  efers to the degree of durability of The element in a grinding wheel that characteristics that meet the most the wheel, progressing alphabetically holds the diamond or CBN grains demanding applications. from A (softest, least durable) to Z together. ASD:  ynthetic diamond, armoured, S (hardest, most durable). high quality, versatile CB:  ubic boron nitride, armoured, C durable GRIT SIZE EUROPEAN U.S. EUROPEAN U.S. GRIT SIZE GRIT SIZE (FEPA) STANDARD (FEPA) STANDARD SIZE MESH DIAMOND CBN SIZE MESH DIAMOND CBN 1182 16/20 16 – 181 80/100 105 100 852 20/30 24 24 – 80/120 100S 120C 602 30/40 36 36 151 100/120 110 120 501 35/40 – – 126 120/140 120 150 427 40/50 46 46 107 140/170 150 180 301 50/60 60 60 91 170/200 180 220 251 60/70 – – 76 200/230 220 230 – 50/80 80 80C 64 230/270 240 240 252 60/80 100 80 54 270/325 320 320 213 70/80 – – 46 325/400 400 400 The grit selection depends on the required stock removal and surface finish.SuperAbrasives
    • Super AbrasivesNorton provides a comprehensive range of diamond and CBN grinding wheels. With an emphasis onexcellent price vs. performance ratios, the saw blade programme aims to provide the best solutions forgrinding tungsten carbide tipped saw blades and one-piece HSS saws.The tungsten carbide tipped circular saw blades have been specifically designed for face grinding, topgrinding and flank grinding. Norton offers grinding wheels for the most common machine types requiredfor these applications. Flank Face grinding Top grinding grinding1A1W grinding pins for hollow tooth grinding are also available. BOND OVERVIEW WEAR BOND RECOMMENDATION FOR USE RESISTANCE ECO Curve Profiling and re-sharpening of HSS saw blades ECO Face Face grinding of tungsten carbide tipped saw blades ECO Flank Flank grinding of tungsten carbide tipped saw blades ECO Top-AW Top-grinding of tungsten carbide tipped saw blades on AKEMAT and WOODTRONIC machines ECO Top Universal top-grinding of tungsten carbide tipped saw blades ECO Top-R Top-grinding of tungsten carbide tipped saw blades, especially re-sharpening ECO Top-P Top-grinding of tungsten carbide tipped saw blades, especially production B99 Universal resin bond for wet and dry grinding FOR THE SAW BLADE INDUSTRY 3
    • 4 sTOCK PROGRAMME The tooth face of circular saw blades is ground with sharp angled cup wheels. Depending on the tooth pitch, different angles and wheel thicknesses are required. The greater the number of teeth around the circumference, the narrower the space between them and the thinner the grinding wheel needs to be. Even the narrowest tooth gaps can be machined with our 12V9 Panther ECO Face wheels. For reasons of stability, conventional tooth gaps are mainly ground using 4A2 or 12V2 grinding wheels. DIA W 0,5 4A2 face GRINDING H 15 M X º J diamond DIA W X H M J ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (mm) (mm) (mm) No. INFORMATION 100 5 2 25 7 51.5 ASD91 R75 B99 7958725784 For conventional tooth gaps *4A2K (with keyway) DIA V W 12V2 fACE GRINDING EM X H diamond DIA W X H M V E ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (mm) (mm) (°) (mm) No. INFORMATION 125 4 2 32 11 30 9 ASD46 R125 B99 60157682189 For conventional tooth gaps 125 4 2 32 11 30 9 ASD76 R125 B99 60157682188 For conventional tooth gaps 200 4 2 32 13 30 11 ASD46 R125 B99 7958725781 For conventional tooth gaps 200 4 2 32 13 30 11 ASD76 R125 B99 7958725780 For conventional tooth gaps DIA X K 12V9 fACE GRINDING U ET H 20º J diamond DIA X U H T K E J ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) No. INFORMATION 100 2.3 4 25* 10 77 7 51 D46 ECO Face 7958717431 For narrow tooth gaps 125 2.3 4 25* 10 101 7 76 D46 ECO Face 7958714565 For narrow tooth gaps 125 2.3 4 32 13 101 10 70 D46 ECO Face 69014148184 For narrow tooth gaps 150 2.3 4 32 13 126 10 95 D46 ECO Face 7958719191 For narrow tooth gaps 200 2.3 4 32 13 173 10 145 D46 ECO Face 69014148205 For narrow tooth gaps *12V9K (with keyway)SuperAbrasives
    • Super AbrasivesTo ensure the circular nature of the saw and to define the wedgeand clearance angles, the top of the saw blade needs to be ground.Vollmer and Widma machines normally require 6VV5 cup wheelsAkemat and Woodtronic machines require 14M1 state ofthe art peripheral wheels. DIA W 6VV5 TOP GRINDING = = Vº M X E H diamond DIA W X V H M E ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (°) (mm) (mm) (mm) No. INFORMATION 100 5 10 8 25* 24 7 ASD126/46 ECO Top 7958725658 Universal use 125 5 10 8 32 22 11 ASD126/46 ECO Top 7958725660 Universal use 125 5 10 8 32 22 11 ASD126/46 ECO Top-P 7958725661 For production, oil 125 5 10 8 32 22 11 ASD126/46 ECO Top-R 7958725663 For re-sharpening*6VV5K (with keyway) DIA V° J 14M1 TOP GRINDING UT X H diamond DIA U X V H T J ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (°) (mm) (mm) (mm) No. INFORMATION 150 5 8 8 32 10 119 ASD126/46 ECO Top-AW 7958725785 D126/D46: U=2.5/2.5 200 5 8 8 32 10 156 ASD126/46 ECO Top-AW 7958725786 D126/D46: U=2.5/2.5 COLOUR CODES FOR MACHINE MANUFACTURERS Vollmer-Biberach Vollmer-Dornhan Woodtronic Akemat Widma FOR THE SAW BLADE INDUSTRY 5
    • 6 sTOCK PROGRAMME During the flank grinding process the cutting width of the circular saw blade is defined. Therefore, typically two 4A9 grinding wheels are simultaneously fed from both sides. When manufacturing saw blades there is a wide variety of tooth geometries and designs to chose from. Depending on the intended use of the saw, the tooth design can be flat, alternate, trapezoid or any combination of these. Hollow ground teeth are very common to achieve finer cuts with no burrs. The rounded shape of hollow ground teeth is produced with 1A1W grinding pins. DIA W 4A9 FLANK GRINDING X H T J diamond DIA X W H T J ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (mm) (mm) (mm) No. INFORMATION 80 4 5 32 10 53 ASD64 ECO Flank 7958725778 Universal use 86 4 5 32 10 59 ASD64 ECO Flank 7958725779 Universal use 100 4 4.5 20* 14 35 ASD126 ECO Flank 7958725744 Universal use 100 4 4.5 20* 14 35 ASD64 ECO Flank 7958725739 Universal use 100 4 5 32 10 55 ASD126 ECO Flank 7958725738 Universal use 100 4 5 32 10 55 ASD64 ECO Flank 7958725737 Universal use *4A9K (with keyway) L4 1A1W Hollow tooth GRINDING Y DIA X Y1 2,5° T L diamond DIA T X Y L Y1 L4 ARTICLE ADDITIONAL SPECIFICATION (mm) (mm) (mm) (mm) (mm) (mm) (mm) No. INFORMATION 6.5 3 1.75 6 42 4.1 10 ASD76 R125 B99 7958725782 For all common machines 7 3 2 6 42 5.1 10 ASD76 R125 B99 7958725783 For all common machines COLOUR CODES FOR MACHINE MANUFACTURERS Vollmer-Biberach Vollmer-Dornhan Woodtronic Akemat WidmaSuperAbrasives
    • Super AbrasivesHSS saw blades are one-piece saws that are ground from one solidpiece of metal. For this process HSS saws require special grindingmachines.14F1 wheels grind the required profile under CNC control. Wheelsare ideal for both initial profiling and re-sharpening thanks to theadvanced resin bond systems which ensure the wheels are economicand extremely wear resistant. DIA X J 14f1 hss SAW BLADE GRINDING R U T H cbn DIA U X R H T J ARTICLE ADDITIONAL SPECIFICATION(mm) (mm) (mm) (mm) (mm) (mm) (mm) No. INFORMATION 200 1.3 6.5 0.65 32 8 169 CB107 ECO Curve 7958706686 For Loroch machines 200 1.6 7 0.8 32 8 164 CB107 ECO Curve 7958714307 For Loroch machines 200 2 8 1 32 8 164 CB107 ECO Curve 7958706684 For Loroch machines 200 2.5 8 1.25 32 8 159 CB107 ECO Curve 7958716444 For Loroch machines 200 3 10 1.5 32 8 160 CB107 ECO Curve 7958718179 For Loroch machines 200 4 12.5 2 32 8 157 CB107 ECO Curve 7958716216 For Loroch machines FOR THE SAW BLADE INDUSTRY 7
    • 8 SAINT-GOBAIN ABRASIVES N.V. SAINT-GOBAIN ABRASIVES BV HEIDE 10 GROENLOSEWEG 28 1780 WEMMEL 7151 HW EIBERGEN BELGIUM P.O. BOX 10 TEL: +32 2 267 21 00 7150 AA EIBERGEN FAX: +32 2 267 84 24 THE NETHERLANDS TEL: +31 545 466466 SAINT-GOBAIN ABRASIVES, s.r.o. FAX: +31 545 474605 VINOHRADSKÁ 184 130 52 PRAHA 3 SAINT-GOBAIN ABRASIVES AS CZECH REPUBLIC VESTVOLLVEIEN 6D TEL:  420 267 132 256 + 2019 SKEDSMOKORSET +420 267 132 026 NORWAY FAX: +420 267 132 021-2 TEL: +47 63 87 06 00 FAX: +47 63 87 06 01 SAINT-GOBAIN ABRASIVES A/S KORSKILDEENG 5 SAINT-GOBAIN ABRASIVES Sp.z o.o DK-2670 GREVE UL. TORUNSKA 239/241 DENMARK 62-600 KOLO TEL: +45 467 552 44 POLAND FAX: +45 467 550 60 TEL: +48 63 26 17 100 FAX: +48 63 27 20 401 SAINT-GOBAIN ABRASIFS PO BOX 18260 SAINT-GOBAIN ABRASIVOS, L. da SUITE 404/405 - LOB17 ZONA INDUSTRIAL DA MAIA I- JEBEL ALI FREE ZONE SECTOR VIII, No.122 DUBAI - UNITED ARAB EMIRATES APARTADO 6050 TEL: +971 4 88 17 836 4476 - 908 MAIA FAX: +971 4 88 73 210 PORTUGAL TEL: +351 229 437 940 SAINT-GOBAIN ABRASIFS FAX: +351 229 437 949 RUE DE L’AMBASSADEUR - B.P.8 78 702 CONFLANS CEDEX SAINT-GOBAIN ABRASIVI SRL FRANCE PARC INDUSTRIAL HOLROM TEL: +33 (0)1 34 90 40 00 DRUM CAREI NR. 11 FAX: +33 (0)1 39 19 89 56 447355 VETIS JUD. SATU-MARE ROMANIA SAINT-GOBAIN ABRASIVES GmbH TEL: +40 261 450 009 BIRKENSTR. 45-49 FAX: +40 261 750 010 D-50387 WESSELING GERMANY SAINT-GOBAIN ABRASIVES TEL:  +49 2236 703-1 18/3, DOLGORUKOVSKAYA STR. +49 2236 8996-0 127006 MOSCOW, FAX: +49 2236 703-367  RUSSIA +49 2236 8996-10 TEL: +74959373223 FAX: +74959373224 SAINT-GOBAIN ABRASIVES KFT BANYALEG U. 60 / B SAINT-GOBAIN ABRASIVOS, S.A. H-1225 BUDAPEST CTRA. DE GUIPÚZCOA, KM. 7,5 HUNGARY E-31195 BERRIOPLANO (NAVARRA) TEL: +36 1 371 22 50 SPAIN FAX: +36 1 371 22 55 TEL: +34 948 306 000 FAX: +34 948 306 042 SAINT-GOBAIN ABRASIVI S.p.A VIA PER CESANO BOSCONE 4 SAINT-GOBAIN ABRASIVES AB I-20094 CORSICO MILANO NORRA MALMVÄGEN 76 ITALY SE-191 62 TEL: +39 024 4851 SOLLENTUNA FAX: +39 02 - 44 78 266 SWEDEN TEL: +46 8 580 881 00 SAINT-GOBAIN ABRASIVES S.A. FAX: +46 8 580 881 01 190 RUE J.F. KENNEDY L-4930 BASCHARAGE SAINT-GOBAIN ABRASIVES GRAND DUCHE DE LUXEMBOURG BUYUKDERE CAD. BAHCELER SOK. Saint-Gobain Diamantwerkzeuge TEL: +352 50 401 1 EFE HAN No.20, K1 GmbH & Co. KG FAX: +352 50 16 33 MECIDIYEKOY 34 394 Schützenwall 13-17 NO. VERT (France) 0800 906 903 ISTANBUL D-22844 Norderstedt TURKEY SAINT-GOBAIN ABRASIFS, S.A. TEL: +90 -212-288 63 71 Germany 2 ALLÉE DES FIGUIERS FAX: +90 212 275 6734 Tel: +49 40 5258-0 AÏN SEBAÂ - CASABLANCA Fax: +49 40 5258-215 MOROCCO SAINT-GOBAIN ABRASIVES LTD. TEL: +212 22 66 57 31 DOXEY RD FAX: +212 22 35 09 65 STAFFORD Für den Fachhandel Österreich ST16 1EA Tel: +43 (0)662 430 076 UNITED KINGDOM TEL: +44 1785 222 000 FAX: +44 1785 213 487 Form # 1989SuperAbrasives