UBP

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UBP

  1. 1. Proudly Presents A Range Of New Products For Building Construction
  2. 2. UltraTech Cement Limited (Building Products Division) Dry Mix Products Seal & Dry Super Stucco Fixoblock Power Grout Readiplast
  3. 3. Water Proofing Product
  4. 4. UltraTech “Seal & Dry ”
  5. 5. UltraTech “Seal & Dry” - Application Seal & Dry Coating Application over China Mosaic Cracks in China Mosaic
  6. 6. <ul><li>Benefits </li></ul><ul><li>Impermeable coating, withstanding capacity of 5-7 Bars on positive side </li></ul><ul><li>Capable of handling 1.5 Bar when applied on negative side. </li></ul><ul><li>Extremely Good adhesion with cementitious surfaces </li></ul><ul><li>Abrasion Resistance by wear out Test - 75 micron (1000 micron) </li></ul><ul><li>Flexible </li></ul><ul><li>No Water curing required after application </li></ul><ul><li>Easily Brush applied </li></ul><ul><li>Durable & economical </li></ul>UltraTech “Seal & Dry” The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing. (CFR- Code of Federal Regulations)
  7. 7. Ready-Mix Plaster
  8. 8. UltraTech “Readiplast ” Polymer modified premixed ready to use plastering material. Lesser Curing Shrinkage Free Higher Coverage Sharp Edges Possible Lower Thickness Consistent Quality Lower Thickness Lesser Wastage
  9. 9. Ready-Mix Plaster
  10. 10. UltraTech “Readiplast” - Comparison Conventional Plaster Readiplast Thickness Minimum 12-15mm Require only 06 -12 mm Finish Rough Finish Smooth Finish Curing Extensive Curing Required Less Curing Cracks Shrinkage Cracks are observed Negligible Shrinkage cracks Wastage High wastage of material (10-15%) Less wastage of material (1-2%) Edges Sharp Edges not Possible Sharp Edges Possible
  11. 11. UltraTech “Readiplast” - Comparison Conventional Plaster Readiplast Manpower Practically Higher Lower as Ready to use material Coverage 0.35Kg/Sq.Ft/MM 0.2/Kg / Sq.Ft /MM Mixing Difficult Easy Quality Irregular Consistent Raw Material Inconsistent Raw Materials are processed hence no silt or salt Water Permeability High Negligible
  12. 12. Light Weight Concrete Blocks
  13. 13. Introduction <ul><li>Manufactured by reaction of Aluminum on a proportionate blend of lime, cement & Fly ash. </li></ul><ul><li>The strong Cellular structure is further strengthened by high pressure steam curing in Autoclaves - thus the name AUTOCLAVED AERATED CONCRETE BLOCK . </li></ul>
  14. 14. AAC –Light Weight Concrete Blocks
  15. 15. XtraLite - Light weight AAC block
  16. 16. Jointing Mortar
  17. 17. UltraTech “Fixoblock” Thin mortar joint (2-3 mm) for Block work. <ul><li>Features </li></ul><ul><li>Application faster, cleaner and accurate. </li></ul><ul><li>High Quality, greater productivity, air tightness and waste reduction. </li></ul><ul><li>No water curing is required. </li></ul><ul><li>Negligible Shrinkage cracks. </li></ul><ul><li>Less chances of water percolation – </li></ul><ul><ul><ul><ul><li>Due to denseness and water repellent properties. </li></ul></ul></ul></ul><ul><li>Masonry ready for subsequent application in 24 Hours. </li></ul><ul><li>Economical </li></ul>
  18. 18. UltraTech “Fixoblock”
  19. 19. High Strength Binder
  20. 20. UltraTech “Power Grout” <ul><li>Cement based Polymer modified high early strength Grout, ready to use by adding only water at site. </li></ul><ul><ul><ul><li>Strength Development </li></ul></ul></ul>Power Grout 24 hour 40-45 MPa 48 hours 58-60 MPa 72 hours 70-72 MPa Setting time 50 to 60 minutes
  21. 21. UltraTech “Power Grout” <ul><li>Advantages </li></ul><ul><ul><li>Very high strength development at very short span of time. </li></ul></ul><ul><ul><li>No water curing required </li></ul></ul><ul><ul><li>Excellent material for repair of Honey combed concrete. </li></ul></ul><ul><ul><li>Quick Fixing of bolts, fasteners etc. </li></ul></ul>
  22. 22. Thin Layer Plaster
  23. 23. UltraTech “Super Stucco” <ul><li>Features </li></ul><ul><li>Base coat product over plaster for interiors, final finish for exteriors and Ceiling. </li></ul><ul><li>Applied directly on Concrete surfaces. </li></ul><ul><li>Thickness of stucco coat is about 3-5mm against conventional plaster of 10 to 12mm. </li></ul><ul><li>Excellent Crack Filling Material. </li></ul><ul><li>Finish much superior to any existing products. </li></ul><ul><li>Self curing material. </li></ul><ul><li>Extremely good tensile adhesion with substrate. </li></ul>Polymer modified crack resistant thin layer plaster.
  24. 24. UltraTech Super Stucco <ul><li>Advantages </li></ul><ul><li>No hacking of concrete is required. </li></ul><ul><li>No water curing is required. </li></ul><ul><li>It can be applied over moist surfaces </li></ul><ul><li>No primer is required over stucco coat </li></ul><ul><li>before application of paint. </li></ul><ul><li>The surface after application will be water resistant. </li></ul>
  25. 25. Let us Construct Sustainable & Durable Structures Thank You
  26. 26. UltraTech New Product Costing of New Products
  27. 27. Coverage & Costing Product Packing ( Kg) Unit Delivered Price in (Rs) Mumbai Coverage ( Sq ft / kg) Material Cost per Sq ft ( Rs) AAC Blocks - Per Cum 3900     Seal & Dry 25 Per Kg 170   10 - 12 15 -17 Stucco 25 , 40 Per Kg 19   1.25 ( 6 mm)   15 Fixoblock 40 Per Kg 17   5 (6“ Block)   3.5 PowerGrout 25 Per Kg 14     Readiplast 25 , 40 Per Kg 10   0.5 (12 mm) 18
  28. 28. Comparison between AAC, Concrete & Brick Sr. No Parameter AAC Block Concrete Block Brick 1 Size (600x200x75-300) mm (400x200x100-200) mm (230x115x75) mm 2 Variation in dimensions +/-1mm +/-3mm +/-5mm 3 Compressive strength 35-40 kg/cm 2 (As per IS : 2185) 40-50 kg/cm 2 (As per IS : 2185) 25-30 kg/cm 2 (As per IS : 1077) 4 Dry Density 550-600 kg/m 3 (Oven dry) 1800 kg/m 3 1950 Kg/m3 5. Fire Resistance 4-6 Hour depending on thickness 4 hours 2 hour 6. Sound Reduction Index (dB) 60 for 200 mm thick wall 40 for 230 mm thick wall 7. Thermal Conductivity W/(K-m) 0.16 0.51 0.81 8. Colour availability Greyish white Grey Red
  29. 29. Seal & Dry – Test Results <ul><li>The Result confirms that “Seal & Dry” has surpassed all the Water Proofing requirements as per International Standards. </li></ul>The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing. (CFR- Code of Federal Regulations) No Properties Results 1 Appearance Free flowing powder 2 Colour Light Grey 3 Water demand, % 32 4 Applicability Can be applied by brush 5 Touch dry, minutes 30 - 40 6 Chalking Not observed 7 Self curing Yes 8 Coverage (2 coats on concrete) 1.24 m 2 / Kg 9 Tensile Adhesion test (28 days) 1.35 N/ mm 2 (Req. 0.5 N/mm 2 ) 10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours 11 Water impermeability Passes 7 Bar pressure (Req. 1.5 Bar )
  30. 30. Super Stucco – Test Results <ul><li>The final Test Results received from Wacker laboratory, India & Singapore. </li></ul>No Properties Stucco Render 1 Appearance Free flowing powder Not so Free Flowing 2 Colour Light Grey Grey 3 Water demand, % 27 25-35 4 Workability Very Good Not so Good 5 Touch dry, minutes 30 - 40 60 6 Self curing Yes Min 7 Days Curing 7 Thickness, mm 2 – 6 12-28 8 Tensile Adhesion test (15 days) 0.43 N/ mm 2 0.15 N/ mm2 9 Tensile Adhesion test (28 days) 0.8 N/ mm 2 (Req. 0.3 N/mm 2 ) 0.25-0.3 N/ mm 2 10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours > 1 ml in 24 Hrs
  31. 31. Jointing Mortar – Test Results Sr. No. Properties Observations 1 Colour Grey 2 Appearance Free-flowing 3 Water demand 24 – 27 4 Workability Very Good 5 Thickness 3 – 4 mm 6 Hard dry 24 hours 7 Tensile Adhesion Strength (after 15 days std. conditions) 0.52 N/mm 2 (Substrate failure) 8 Tensile Adhesion Strength (after 28 days std. conditions) 0.8 N/mm 2 (Substrate failure) 9 Water Absorption by Karsten Tube (30 minutes) 3.4 ml
  32. 32. <ul><li>Appearance Grayish White Granular Powder </li></ul><ul><li>Binder Ordinary Portland Cement </li></ul><ul><li>Aggregate Graded Sand </li></ul><ul><li>Additives Water soluble Additives to improve workability, Adhesion, water retaintivity and Durability </li></ul><ul><li>Maximum Aggregate Size < 1.2 MM </li></ul><ul><li>Bulk Density 1.2 - 1.6 </li></ul><ul><li>Compressive Strength(MPa) > 4.0 @ 28 Days </li></ul><ul><li>Coverage 0.16 - 0.23 Kg/Sq.Ft/MM </li></ul><ul><li>Coat Thickness 10 -25 MM </li></ul><ul><li>Pot Life 2-3 Hour </li></ul><ul><li>Water Demand 13- 15 % by Weight </li></ul>Readiplast – Technical Specification
  33. 33. ULTRATECH READIPLAST Smooth Finish Lesser Curing Shrinkage Free Easy to Mix Higher Coverage Time & Manpower Saving Lesser Wastage Lower Thickness Consistent Quality Sharp Edges Possible UltraTech Readiplast - USP
  34. 34. UltraTech Fixoblock - Coverage Sr.No. Block size Qty./ M3 Area Covered Area Covered Fixoblock Rate (Rs) Per Sq ft cost   L (MM) W (MM) H (MM) (Nos.) (Sq.M.) (Sq.Ft.) Actual Coverage Rs. 17/ kg   1 600 200 75 111.11 13.33 143.43 8.5 286.93 2.0 2 600 200 100 83.33 10.00 107.60 7.5 243.89 2.3 3 600 200 125 66.67 8.00 86.08 6.25 234.14 2.7 4 600 200 150 55.56 6.67 71.77 5.25 232.28 3.2 5 600 200 175 47.62 5.71 61.44 4.75 220.05 3.6 6 600 200 200 41.67 5.00 53.80 3.75 243.89 4.5 7 600 200 225 37.04 4.44 47.77 3 270.99 5.7 8 600 200 250 33.33 4.00 43.04 2.5 292.67 6.8 9 600 200 275 30.30 3.64 39.16 1.75 380.09 9.7 10 600 200 300 27.78 3.33 35.83 1 609.73 17.0

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