Ddepl Hpml Profile

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This is a new High Pressure foundry in Kolhapur, with the Box size of 20 x 24 inches, specializing in SG and CI components.

This is a new High Pressure foundry in Kolhapur, with the Box size of 20 x 24 inches, specializing in SG and CI components.

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  • 1. Click forFoundry Machining Deltran Diesels Engg. Pvt. Ltd., Kolhapur Grey Cast Iron & SG Iron Casting & Machining A Deltran Group Company Company Profile 1
  • 2. DeltranFoundry Machining Project Highlights : • Commercial production in 2nd week of May 2013. • Capacity : 1200 tonnes/month, • Type : CI & SG Iron • Moulding : High Pressure • Weight : upto 45 kgs “ We Should work on our Process, not the outcome of our processes” – W. Edwards Deming 2
  • 3. DeltranFoundry Machining Plant Specifications : Moulding Machine : TOKYU make, HPML with Automated Mold Handling. Box size : 500 x 600 mm, 120 moulds/hr Melting : ABP Induction (Germany) make 500 kw – 500 KG x 3 nos. Metal Availability : 500 kg every 12 min. Medium frequency IGBT 1000 Hz, Steel Frame Pouring : 250 kgs x 5 ladles on Monorail Sand Plant : PLC controlled, Fully Automated Plant. Plan, Do, Check, Act 3
  • 4. DeltranFoundry Machining Quality Goal : Zero COPQ (Cost of Poor Quality) • Spectrometer • Sand Test lab • Microscope & Image Analyser • Mould Hardness Tester • Online Temp. display & Hooter Simulation • Pre-weighed Raw matl. Trolley • Pouring time control system • Sand Load cell before Mixer • Solidification Simulation. • Quality Systems Actual HPML Component Define, Measure, Analyse, improve & control 4
  • 5. DeltranFoundry Machining Our Strengths : • Employing best foundry practices. • Single Window Solutions for Casting/Machining • Committed to QCD Approach • Experienced Technical Team, to do it “First time Right”. • Located in Kagal 5-Star MIDC, Kolhapur, a major Foundry Hub, 3 Hrs. drive from Pune Our Focus : • TPM, to ensure best-equipment quality in every mould • 6-Sigma Problem solving approach • Zero Accidents • Strong Energy Management Program Recycle, Reclaim & Reuse 5
  • 6. DeltranFoundry Machining the High Pressure advantage :  Quality  Zero Mold Shifts. No swelling, sand-wash.  Better ribs, better casting strength  Better Surface finish, min. Fettling, Better Aesthetics. Flexibility Quality  Controlled cooling, min. warpage Capacity No Fouling,  Clean & Quiet HPML zone, drives Quality Culture Easy Assembly Aesthetics  Delivery Low Warranty Lowest TCO, costs  Higher Automation, low Labour dependency, Better deliveries. COPQ  Predictable fettling, hence increased output Best Foundry  Lesser Pattern change time, better flexibility. Process Safer  Lower rejections, increased output, improved deliveries Aids Value  Cost : Engineering Win-Win  Reliable supply chain, lowest TCO.  COPQ eg. Cracks, warpages, mold shifts, fouling, eliminated.  HPML will aid better Value Engineered designs. The Value Tree Total Customer Satisfaction 6
  • 7. DeltranFoundry Machining Phase II proposed: • Incorporate AUTOPOUR • Proto Development Centre : Rapid Prototyping (to support new models, new platforms, BS/CPCB emission norms changeovers activities) • Fettling Automation Initiatives for Employees : • Employee Canteen • Training Hall, to keep employees updated. • Technical Library. • Employee Health & Medical Checkups. • Employee Transport facility Total Employee Satisfaction 7
  • 8. DeltranFoundry Machining Organization Team : Our Bankers : Together Everyone Achieves Marvel 8
  • 9. Foundry Machining Group Companies: Deltran ™ is a Group engaged in Manufacturing, Services, Engineering & Agriculture. A) Deltran Diesels, Kolhapur : Started in 1982, it deals with Diesel Generator Sales & Services, Earthmoving Equipments Services, Hydraulic component services. With a customer base of 500+, they have presence in 4 districts of Kolhapur, Sangli, Ratnagiri & Sindhudurg. They are also Authorized dealers for ‘Greaves’ for their total range of DG sets. Total Employee strength : 40 Mr. H. V. Bhaskar Rao, B) Deltran Diesels, Ratnagiri : This is a Sales & Service in Ratnagiri, to cater to the Konkan railways Group Chairman, Founder & other Corporate clients. Total Employee strength : 5 C) Deltran Diesels, Sagar, Karnataka : Based in Sagar, this branch office deals with the Telecom Sector. D) DDSS, Kolhapur (Machine Shop) : Started in 1997, this is a full-fledged CNC machine shop (Profile included). Total employee strength : 45 E) Karveer Agri Products : This is a Home unit in Sagar, Karnataka, dealing with Pepper, Betelnut Processing, & Betelnut Nursery. Employee strength : 12 Robust Experience to serve our Customers better 9
  • 10. Foundry Click for Machining Contact Us: Deltran Diesels Engineering Pvt. Ltd., C-14, Kagal-Hatkanangle 5 Star MIDC, Kolhapur. Email : deltrandiesels@gmail.com Mr. Satish Rao, Director. Cell : 9422046240 satishbrao@gmail.com Mr. Balkrishna C N, G.M Cell : 9850952400 balkrishnacn@gmail.com “The quality of life is more important than life itself” – Alexis Carell, Biologist & Surgeon 10