VIRLIE ENGINEERING Co.
                                Mall Mega Glodok Kemayoran Lt.G Blok.D5-1 Jakarta Pusat
           ...
Technical Data
      Input                                                                  Operational conditions
      M...
Technical Data
      Materials                                                                Electrical connection
      ...
Ordering Details - FlexBar HRT
                                                                                           ...
Ordering Details - Notes
      {2} Not available with relay
      {3} P<16 bar. Also for use in food processing (FDA)
    ...
Dimensional Drawings
      [mm]                                                                    FlexView display is opt...
Dimensional Drawings
      [mm]                                     ø26
                                  42.5            ...
Ex-installation, Point-to-point
                                                                    Zone 0/1         Safe ...
FlexBar HRT for Homogenizer

      Pressure transmitter 4...20mA
      for homogenizer
      High mechanical stability, LR...
Technical Data
      Please refer to FlexBar HRT data sheet.

      Ordering Details - FlexBar HRT for Homogenizer
       ...
3400-3

FlexBar HRT Accessories
Accessories for FlexBar HRT pressure
transmitter
Clamp rings
Welding parts
Blind plugs
Red...
Accessories for FlexBar HRT
81 26-930                                           81 26-939
Flange, DN25, DIN 2527 for 816x ...
Accessories for FlexBar HRT
       81 26-923                                         81 26-926
       M4 damping screw for...
CombiConnect Hygienic Replaceable Connections
Description
CombiConnect is a series of hygienic, replaceable
connections in...
CombiConnect - Ordering Details
CombiConnect
8120 9xxx                    Type
      1                     Complete connec...
CombiConnect Connection Variants
DS 722                         8120 911x BS 4825 (RJT)                            8120 91...
CombiConnect - Mounting Instructions




                                +                                        =
      ...
FlexBar HRT Accessories - Application Examples




                                                       FlexBar HRT with...
FlexBar 3501 Pressure Transmitter

      4...20 mA, 2-wire transmitter,
      HART® communication (Optional)
      Stainle...
Technical Data
      Input                                                              Error handling
      Measuring lim...
Technical Data
      Materials                                                                                            ...
Configuring
                                                                            The functions of the push buttons
 ...
Dimensional Drawings
             Front view (with display)                             Rear View                         ...
Ordering Details - FlexBar 3501
                                                                                          ...
Accessories
      9000   0001     Bracket for mounting on wall or 2“ pipe
      9000   0002     Adaptor M20 to PG13.5
    ...
Ex - Installation, Ex d
                                               Hazardous area               Safe area             ...
FlexProgrammer

      Easy to install
      Operated from a standard PC
      Can configure all Flex-products
      User-fr...
Technical Data
       Supply voltage                                                      Environmental conditions
      I...
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A1 Electronic Pressure

  1. 1. VIRLIE ENGINEERING Co. Mall Mega Glodok Kemayoran Lt.G Blok.D5-1 Jakarta Pusat Tlp. (021) 26646205 - 98883072 Fax.(021) 26646826 Hp.0812 8933605 Email. mgkkemayoran@gmail.com / marketing@safety07.com Website. www.safety07.com / www.virlie.indonetwork.co.id / virliefujiyama.indonetwork.co.id FlexBar HRT Pressure Transmitter 4...20 mA, 2-wire transmitter, HART® communication Configurable span, unit and damping Turn down 25:1 Zero point adjustment 2-point calibration -1(0)...400 bar Gauge or absolute pressure 400% overpressure safety limit Hygienic process connections Demko EEx ia IIC T5/T6, ATEX II 1G Demko Ex N IIC T5/T6 Barbara Ex ia IIC T5/T6 Description FlexBar HRT is a loop powered, configurable pressure transmitter. FlexBar HRT is used in food, chemical and petrochemical industries FlexBar HRT measures the pressure by means of a polysilicon strain to measure absolute or gauge pressure for machine and hydraulic gauge sensor. The electronics are separated from the media by a thin applications etc. diaphragm and an oil-filling. Three different oil fillings are available including a mineral oil complying with demands from FDA for use in The wide range of process connections together with the configurable the food and pharmaceutical industries. facilities make FlexBar HRT the ideal choice for all pressure measuring applications. The electronics are located in a separate sealed housing giving FlexBar HRT superb resistance to moisture. Cable connection is via Hygienic process connections for a wide range of standards are avail- gland or plug. able for FlexBar HRT with a flush diaphragm and G1/2A male nipple. Please refer to the data sheet for FlexBar HRT Accessories. The HART® communication features on-line process calibration/ adjustment and transmitter configuration. The FlexView LC-display is optional. Data Sheet A112-3400-1 Design and specifications subject to change without notice
  2. 2. Technical Data Input Operational conditions Measuring limits See "Ordering Details" Storage temperature -40...85°C Overpressure 400% of f.r., max. 600 bar Process temperature Standard: -30...120°C (continuously) Cleaning < 135°C for 15 min. Cooling neck: -30...200°C Output (Filling fluid DC550) Signal span 4...20 mA or 20...4 mA {1} Ambient temperature -10...70°C 2-wire, HART® communication Relative humidity < 98%, condensing Output limits 3.5...23 mA {1} Protection class Plug: IP 65 Characteristic Linear or customised with Gland: IP 65 + IP 66 max. 30 points {1} Vibrations Lloyds Register, test 2 Accuracy < 0.2% f.r. Shock test 100g for 10 msec. Isolation voltage 500 Vac (From housing to 4...20 mA connection) Operational condition effects Resolution 12 bit Ambient temperature influence, measured at -10...70°C Load equation RL < (VCC-6.5)/23 [kOhm] and max. span: Zero point: < 0.05% per 10K Display (optional) Span: < 0.05% per 10K Please refer to FlexView data sheet Process temperature: < 0.2% per 10K Opto-relay Cooling neck only: Media temperature (tm) influence in the Voltage, standard Max. 230 Vac temperature interval 100...200°C: Voltage, GL-approved Max. 60 Vac G1/2A: 20 mbar + (tm - 100) x 2.0 mbar DC-voltage Max. 50 Vdc DS 722: 20 mbar + (tm - 100) x 0.5 mbar Current, continuously Max. 50 mA ISO 2852: 20 mbar + (tm - 100) x 0.5 mbar Current, pulse Max. 500 mA 3A/DN38: 20 mbar + (tm - 100) x 1.0 mbar Relay function Set/reset {1} 3A/DN76: 20 mbar + (tm - 100) x 0.5 mbar Varivent: 20 mbar + (tm - 100) x 0.5 mbar Configuring limits Span 4...100% of full range {1} Transitional behaviour Zero point 0...96% of full range {1} Switch-on time 4 sec. Auto zero -10...10% of full range {1} Sample time 0.5 sec. Step response time < 1 sec. Communication Damping, t99 0...60 sec. (2 sec. steps) {1} FlexProgrammer PC-program (Windows) 2-way communication Long-term drift Typ. 0.1% per year (Refer to data sheet) EMC data HART® protocol HCF standard Immunity EN 50082-2 Features {1} Read serial number Emission EN 50081-2 Read/Change user ID Read/Change configuration Approval (Demko) EEx ia IIC T5/T6, ATEX II 1G Read input signal value Approval (Barbara) Ex ia IIC T5/T6 Read output signal value Supply range 6.5...30 Vdc Input signal logging Internal inductivity Li < 10 µH 2-point sensor trim Current output trim Internal capacity Ci < 1 nF Barrier data U < 30 Vdc ; I < 0.1 A ; P < 0.75 W Power supply Temperature class T1...T5: -10 < Tamb < 70°C Nominal 24 Vdc T1...T6: -10 < Tamb < 50°C Supply voltage 6.5...35 Vdc Approval (Demko) Ex N IIC T5/T6 Effects caused by changes in power supply: Temperature class T1...T5: -10 < Tamb < 70°C Zero point 0.005% per V T1...T6: -10 < Tamb < 50°C Measuring range 0.001% per V Error handling Up/Down scaling 23 mA/3.5 mA {1} Data Sheet A112-3400-1 Design and specifications subject to change without notice
  3. 3. Technical Data Materials Electrical connection Housing: Stainless steel (AISI 304/W1.4301) Cable entry Gland PG9, PG13.5 or M20 Pressure sensor: Polysilicon strain gauge Plug DIN 43650, form B Plug DIN 43650, form A Fill fluid: Ondina, Halocarbon or DC550 Wetted parts: Acid-proof stainless steel Approval (AISI 316L/W1.4404) or Hastelloy C Germanischer Lloyd (with cable type no. 81 26-940) Options: PTFE-teflon coating (Accofal 2G54) Note Other coatings on request {1} Configurable Disposal of product and packing According to national laws or by returning to Bourdon-Haenni Additional Description The mounting of the pressure sensor ensures fast response time, Accessories for FlexBar HRT are usually supplied separately and must excellent temperature compensation and high measuring accuracy. All be assembled by the customer. However, if you prefer the accessories diaphragm weldings are checked with a helium leak-tester. to be assembled from the factory prior to delivery, please order type number 81 26-950. FlexBar HRT can be configured either with a handheld HART® communicator or with the dedicated Bourdon-Haenni FlexProgrammer Having the HART® communication facilities the FlexBar HRT can be unit connected to a standard PC. operated as a conventional 4...20 mA device, or it can be connected to other HART® devices in a 2-wire HART® network, in one of three Unless specified FlexBar HRT is supplied with a standard connection methods: configuration: Pressure at 4 mA: Minimum measuring limit Mixed-signal: Please refer to HART® literature Pressure at 20 mA: Maximum measuring limit Damping: 0 sec. Point-to-point: See „Applications“ Device address: 0 Multi-drop: See below Multi-drop mode: 12 mA (for 3 slaves) + HART® communication signals Master 4 mA 4 mA 4 mA In Multi-drop mode up to 15 slaves can be connected to a 2-wire cable. Each device must have a unique device number different from 0. In case that one transmitter is given a device number of 0, the system will revert to Mixed-signal mode. Device 1 Device 2 Device 3 Measuring Units Conversion bar PSI mH2O Pascal kPa MPa 5 1 14.5 10.197 10 100 0.1 Data Sheet A112-3400-1 Design and specifications subject to change without notice
  4. 4. Ordering Details - FlexBar HRT 816x xxxx xxxx Type 4´ digit 4...20 mA 1 4...20 mA with opto-relay 2 4...20 mA with HART® communication 3 4...20 mA with HART® communication and opto-relay 4 Safety 5´ digit Standard version 1 Demko EEx ia IIC T5/T6, ATEX II 1G 2 Demko Ex N IIC T5/T6 3 Barbara Ex ia IIC T5/T6 4 Cable connection 6´ digit Gland PG13.5 1 Gland M20 2 Plug DIN 43650, form B {2} 3 Gland PG9 4 Plug DIN 43650, form A {2} {5} 5 Process connection position 7´ digit At the base 1 At the rear 2 At the base with cooling neck 3 At the rear with cooling neck 4 Diaphragm surface 8´ digit Standard 1 Covered with Teflon {3} 2 Oil filling 9´ digit Ondina (Recommended for food industry applications, max. 120°C) 1 Halocarbon (For Oxygen measuring, max. 120°C) 2 DC550 (Silicone oil for high temperature applications, max. 200°C) 3 Process connection standard 10´ digit Flush diaphragm, male nipple G1/2A PN400 AISI 316L 1 Flush diaphragm, male nipple G1/2A PN400 Hastelloy C-276 2 DS 722 Rotating female nut DN40 PN16 AISI 316L 3 ISO 2852 clamp DN38 PN40 AISI 316L 4 ISO 2852 clamp DN51 PN40 AISI 316L 5 3A hygienic connection DN38 PN40 AISI 316L 6 3A hygienic connection DN76 PN40 AISI 316L 7 GEA Tuchenhagen Varivent PN40 AISI 316L 8 SMS 1145 male nipple DN38 PN25 AISI 316L 9 M44 x 1.25 male nipple, pulp and paper version PN16 AISI 316L E M44 x 1.25 male nipple, hygienic version PN16 AISI 316L F ø43 mm hygienic connection PN16 AISI 316L G DIN 11851 Rotating female nut DN40 PN25 AISI 316L H DIN 11851 Rotating female nut DN50 PN25 AISI 316L J SMS 1145 Rotating female nut DN38 PN25 AISI 316L K SMS 1145 Rotating female nut DN51 PN25 AISI 316L L 1/2“-14 NPT male nipple, ANSI/ASME B1.20.1 PN400 AISI 316L N Gauge connection for external seal {4} G1/2A PN16 DIN 16288 S Pressure type 11´ digit Relative pressure (bar) 1 Absolute pressure (bar) 2 Pressure range 12´ digit -0.1...0.4 0...0.4 1 -0.4...1 0...1 2 -1.0...2.5 0...2.5 3 -1.0...6 0...6 4 -1.0...16 0...16 5 -1.0...40 0...40 6 -1.0...100 0...100 7 -1.0...400 0...400 8 Data Sheet A112-3400-1 Design and specifications subject to change without notice
  5. 5. Ordering Details - Notes {2} Not available with relay {3} P<16 bar. Also for use in food processing (FDA) {4} P<16 bar. This connection has no diaphragm and no oil filling. An external flange with seal and non-aggressive/non-conductive filling fluid must be mounted. {5} Only available with process connection at the base Non-Ex-application, Point-to-point 230 Vac 3 4 1 2 24 Vdc 4...20 mA Resistance Power supply FlexBar HRT pressure transmitter > 250 Ohms (or master) with FlexView display (optional) Note When the handheld HART® communicator is used for configuration of the FlexBar HRT, the total series resistance in the 4...20 mA loop must exceed 250 Ohms. The configurator must hold the device specific DDL to be able to address all available HART® features. Handheld HART® communicator, model 275 Electrical Connection Connector + 1 2 - Screw terminals: DIN 43650 B 1 & 2: 4...20 mA loop 3 & 4: Opto-relay (optional) Test terminals: LED, lights during auto zero A multimeter (Ri < 2 Ohms) can adjustment be connected to measure the loop current without breaking the loop. Auto Zero push button Ground connector 1 & 2: Pins for connection of FlexProgrammer Data Sheet A112-3400-1 Design and specifications subject to change without notice
  6. 6. Dimensional Drawings [mm] FlexView display is optional Gland PG9, PG13.5 or M20 ø86 35 45 FlexBar HRT G1/2A, with gland Process connection at the base Process connection at the base Process connection at the base with plug. Side view with display. Frontview Side view 79.5 69.5 47.5 128.5 FlexBar HRT G1/2A, with plug Process connection at the rear Cooling neck (integrated). Specify Process connection at the rear With display and plug mounting at the base or at the rear. Side view Front view Add the indicated measure to height Rotating male 26.4 nipple Teflon ring Welding part 20.5 Leakhole 6.1 O-ring 40.5 ø64 M44 x 1.25 connection with M44 x 1.25 hygienic connection M44 x 1.25 pulp/paper version cut through rotating male nipple mounted in welding part mounted in welding part ø11.5 (4 holes) 77.3 39.4 15 ø43.7 ø65 84 ø43 mm connection with O-ring sealing ø43 mm connection with O-ring sealing mounted in and DN25 rotating female nut (DIN 11851) welding part and with flange (shown without nut) Data Sheet A112-3400-1 Design and specifications subject to change without notice
  7. 7. Dimensional Drawings [mm] ø26 42.5 42.5 30 30 R6 R6 16 16 ø50.5 ø64 ø17.5 Gauge connection for Male nipple G1/2A ISO 2852 clamp ISO 2852 clamp external seal {6} Flush diaphragm DN38 DN51 57 57 30 R6 32 32 ø54 ø25.3 ø72.3 ø50.5 ø91 DS 722 rotating female nut, DN40 3A hygienic, DN38 3A hygienic, DN76 30 48.5 31 12 24 ø68 ø84 DN 40 ø56 DN 50 ø86.5 GEA Tuchenhagen Varivent Male nipple 1/2-14 NPT DIN 11851 rotating female nut 30 30 DN 38 ø60 DN 51 ø70 DN 38 ø55 DN 51 ø65 SMS 1145 Rotating female nut SMS 1145 Male nipple Notes FlexBar HRT total measure: Housing + (cooling neck) + connection {6} This connection has no diaphragm and no oil filling. An external flange with seal and non-aggressive/non-conductive filling fluid must be mounted. Data Sheet A112-3400-1 Design and specifications subject to change without notice
  8. 8. Ex-installation, Point-to-point Zone 0/1 Safe area 230 Vac 5 8 1 2 3 4 4...20 mA 24 Vdc FlexBar HRT FlexView display Barrier Power Supply (Optional) (Ri > 250 Ohms) FlexBar HRT is approved by Demko for EEx ia IIC T5/T6 and ATEX II FlexBar HRT is approved by Demko for Ex N IIC T5/T6 according to GB/2002-11-01 This data sheet may only be reproduced in full. 1G according to the European standards EN 50014 and EN 50020 BS 6941:1988 for installation in zone 2 without a barrier. FlexBar HRT is approved by Barbara for Ex ia IIC T5/T6. FlexBar HRT must be installed in accordance with prevailing guidelines for zone 0 or 1, and a certified, intrinsically safe zener barrier or isolation barrier with the maximum values Umax= 30 Vdc; Imax= 0.1 A ; Pmax= 0.75 W must be used. Data Sheet A112-3400-1 Design and specifications subject to change without notice
  9. 9. FlexBar HRT for Homogenizer Pressure transmitter 4...20mA for homogenizer High mechanical stability, LRS test 2 Pressure ranges 0...400 bar Temperature range -30...120°C Acid-proof stainless steel FlexView LC-display Description FlexBar HRT with homogenizer connection is designed for this extreme The HART®communication features remote process control and environment and application. There are four available connections. supervision as well as on-line calibration and adjustment of the transmitter. All wetted parts of the pressure transmitter are produced of acid-proof stainless steel. The FlexBar HRT for homogenizer is delivered with a FlexView LC- display. The electronics are located in a separate sealed housing giving FlexBar HRT superb resistance to moisture and a high mechanical stability. Cable connections via gland or plug are available. FlexBar HRT has a configurable damping to stabilize the output signal and the read-out during the pulsating pressure coming from the homogenizer. Data Sheet A112-3400-2 Design and specifications subject to change without notice
  10. 10. Technical Data Please refer to FlexBar HRT data sheet. Ordering Details - FlexBar HRT for Homogenizer 816x 1x11 1x18 Type 4´ digit 4...20 mA 1 4...20 mA with opto-relay 2 4...20 mA with HART® communication 3 4...20 mA with HART® communication and opto-relay 4 Cable connection 6´ digit Gland PG13.5 1 Gland M20 2 Plug DIN 43650, form B 3 Gland PG9 4 Plug DIN 43650, form A 5 Process connection 10´ digit Flush diaphragm PN400 AISI 316L/W.1.4404 A Flush diaphragm PN400 AISI 316L/W.1.4404 B Flush diaphragm PN400 AISI 316L/W.1.4404 C GB/2002-06-01 This data sheet may only be reproduced in full. Flush diaphragm PN400 AISI 316L/W.1.4404 D Dimensional Drawings Version A Type number 816x 1x11 1A18 Version B Type number 816x 1x11 1B18 [mm] 80 80 Not included ø18 42.5 28 27.5 20 19.2 9.4 12.7 5.1 WxDxH 0 0 ø23.5 ø23.5 95 x 45 x 28 ø34.8 ø33.3 Type number 81 26-951 for version A Type number 81 26-952 for the versions B, C and D 5 pcs. backing ring, PTFE 5 pcs. O-ring, FPM70 5 pcs. O-ring, FPM70 Version C Type number 816x 1x11 1C18 Version D Type number 816x 1x11 1D18 50 50 38 38 20.1 20.1 14.9 14.9 0 0 ø23 ø23 ø35.8 ø34.5 G1 1/4 ø60 Data Sheet A112-3400-2 Design and specifications subject to change without notice
  11. 11. 3400-3 FlexBar HRT Accessories Accessories for FlexBar HRT pressure transmitter Clamp rings Welding parts Blind plugs Reductions Flanges Adaptors O-rings Wall bracket Description FlexBar HRT is a loop powered, configurable pressure Besides the fixed connections a range of replaceable, transmitter with 4...20 mA output and HART® hygienic connections are available to mount on the communication. FlexBar HRT model with a flush diaphragm and G1/2A nipple. FlexBar HRT is used to measure absolute or gauge pressure. This data sheet holds data for accessories such as welding parts, clamp rings etc. for FlexBar HRT. A wide range of both national and international process connections make FlexBar HRT the ideal choice for The FlexView display is optional - technical data can be pressure measuring applications in the food, chemical found in the specific data sheet. and petrochemical industries. 1
  12. 12. Accessories for FlexBar HRT 81 26-930 81 26-939 Flange, DN25, DIN 2527 for 816x xxxx x6xx Blind plug, 3A/DN76, hygienic ø50.5 78 81 26-931 Flange, DN40, DIN 2527 for 816x xxxx x6xx 81 26-932 81 26-925 Flange, DN50, DIN 2527 for 816x xxxx x6xx Welding part, M44 x 1.25 81 26-933 Flange, DN80, DIN 2527 for 816x xxxx x6xx ø64 81 26-901 81 69-G901 Clamp ring, ISO 2852, DN38/PN64 Adaptor DIN 11851 for ø43 connection, DN40 (incl. union) 81 26-902 81 69-G902 Clamp ring, ISO 2852, DN51/PN10 Adaptor DIN 11851 for ø43 connection, DN50 81 26-903 (incl. union) Clamp ring, ISO 2852, DN51/PN64 81 26-904 Clamp ring for flange, DIN 2527, DN38/PN64 (incl. spec. nut) 81 69-G903 Flange for ø43 connection mounting on 81 69-G911 4 holes ø11.5 15 81 26-905 Clamp ring for flange, DIN 2527, DN76/PN64 ø65 (incl. spec. nut) ø84 81 26-916 81 69-G911 Welding part, 3A/DN38, hygienic Welding part for ø43 mm connection 32 ø55 ø65 81 26-917 81 26-920 Welding part, 3A/DN76, hygienic Reduction DS 228-1/ ISO 16288 for 816x xxxx x1xx 32 Union G1/2 to nipple G1/2A ø100 81 26-938 Blind plug, 3A/DN38, hygienic 81 26-921 Reduction DS 228-1/ ISO 16288 ø50.5 for 816x xxxx x1xx Union G1/2 to nipple G3/8A 78 81 26-922 Reduction DS 228-1/ ISO 16288 for 816x xxxx x1xx Union G1/2 to nipple G1/4A [mm]
  13. 13. Accessories for FlexBar HRT 81 26-923 81 26-926 M4 damping screw for the reductions Teflon seal for M44 nipple, ø34.5 x ø40.5 x 0.8 (81 26-920, 81 26-921, 81 26-922) 82 23-903 81 26-971 FlexProgrammer configuration set comprises: O-Rings (5 pcs.), NBR, DN38, FDA approved FlexProgrammer with 9 pole RS232C cable 3.5" Program diskettes 81 26-972 Battery plug O-Rings (5 pcs.), EPDM, DN38, FDA approved Cable with test plugs 81 26-973 O-Rings (5 pcs.), Viton, DN38, FDA approved 81 26-976 O-Rings (5 pcs.), NBR, DN76, FDA approved 81 26-977 O-Rings (5 pcs.), EPDM, DN76, FDA approved 81 26-950 81 26-978 Factory assembly of accessories O-Rings (5 pcs.), Viton, DN76, FDA approved 81 26-960 81 69-G981 Calibration certificate O-Rings (5 pcs.), NBR70, M44/ø43, FDA approved 81 26-998 81 69-G982 Material certificate 3.1.b (EN 10204) - for wetted parts O-Rings (5 pcs.), EPDM70, M44/ø43, FDA approved 81 69-G983 O-Rings (5 pcs.), FPM70, M44/ø43, FDA approved 81 26-962 Wall bracket for FlexBar HRT 80 64 97 [mm]
  14. 14. CombiConnect Hygienic Replaceable Connections Description CombiConnect is a series of hygienic, replaceable connections in acid-proof stainless steel (W1.4404/AISI 316L). The concept fits the G1/2A nipple versions of FlexBar HRT pressure transmitter and the CombiTemp Pt100 sensor. The products comply with the strict demands from the food industry, represented by organisations such as 3A, FDA and EHEDG. It takes less than 2 minutes to mount the pressure transmitter or Pt100 sensor on the CombiConnect connection. CombiConnect is an entirely new concept offering high flexibility and a low stock. The connection system is the ideal choice for customers measuring temperature and pressure in environments with several different connections. Connection variants DS 722: Dansk Standard DIN 11851: Deutsches Institut für Normung SMS 1145: Sveriges Mekanförbunds Standardcentral BS 4825 (RJT): British Standard ISO 2853 (IDF) and ISO 2852 (Clamp): International Standardisation Organisation Varivent and Tri-Clover®: Company Standards CombiConnect - Technical Data Design O-rings Acid-proof stainless steel, (W1.4404/AISI 316L). 0-ring Range Notes Complies with the national standards DS 722, DIN 11851, Nitrile (NBR70) -30...100°C {1}, {2} SMS 1145, BS 4825, ISO 2852 and ISO 2853. Etylene-propylene (EPDM70) -30...150°C {1} Manufactured according to the relevant 3A Standards. Fluorocarbon (FPM70) -20...200°C Complies with the demands in EN1672-2 Notes Pressure range -1...25 bar {1} Complies with the demands from FDA Vibrations Lloyds Register, test 2 {2} Change recommended after 50 CIP cleanings at 130°C Overpressure 400% of f.r., max. 600 bar (continuously) Disposal of product and packing According to national laws or by returning to Haenni. Hygienic Installations Measures to be taken at hygienic mounting according to "European Hygienic Equipment Design Group" 1. Avoid blind pockets when connecting two pipe ends. 2. The gasket between nipple and union must be levelled with the surface. 3. The union nipple and the gasket must be centered in respect to each other. 4. Avoid blind pockets where media and cleaning materials can be accumulated.
  15. 15. CombiConnect - Ordering Details CombiConnect 8120 9xxx Type 1 Complete connection incl. O-ring, gasket and union ring {3} 2 Welding part 3 Union ring {3] 4 Gasket Connection 01 Varivent, Tuchenhagen GEA, DN40/DN50 Connection 12 DS 722, DN40, Union 13 DS 722, DN40, Nipple 14 DS 722, DN50, Union 15 DS 722, DN50, Nipple Connection 20 DIN 11851, DN25, Union 21 DIN 11851, DN25, Nipple 22 DIN 11851, DN40, Union 23 DIN 11851, DN40, Nipple 24 DIN 11851, DN50, Union 25 DIN 11851, DN50, Nipple Connection 32 SMS 1145, DN38,Union 33 SMS 1145, DN38,Nipple 34 SMS 1145, DN51,Union 35 SMS 1145, DN51,Nipple Connection 42 BS 4825, DN38, Union 43 BS 4825, DN38, Nipple 44 BS 4825, DN51, Union 45 BS 4825, DN51, Nipple Connection 52 ISO 2853, DN38, Union 53 ISO 2853, DN38, Nipple 54 ISO 2853, DN51, Union 55 ISO 2853, DN51, Nipple Connection 6B ISO 2852, DN38, Clamp 6C ISO 2852, DN51, Clamp Connection 7U TriClover®, 3“, Clamp {3} Not valid for nipple and clamp connections CombiConnect Accessories 81 26-955 81 26-965 Mounting tool for O-ring O-ring for CombiConnect connections (5 pcs.) DIN 11851, DN25 NBR, FDA approved 81 26-956 81 26-966 Mounting tool for O-ring O-ring for CombiConnect connections (5 pcs.) DIN 11851, DN40/50 EPDM, FDA approved BS 4825, DN38/51 81 26-967 81 26-957 O-ring for CombiConnect connections (5 pcs.) Mounting tool for O-ring FPM (Viton), FDA approved ISO 2853 and clamp, DN38/51 SMS 1145, DN38/51
  16. 16. CombiConnect Connection Variants DS 722 8120 911x BS 4825 (RJT) 8120 914x DN40:ø54 DN50:ø68 DN38:ø54 DN51:ø66.7 DN40:ø58 DN50:ø72 DN38:ø58.2 DIN 11851 8120 912x DN51:ø72.5 ISO 2853 (IDF) 8120 915x DN25:ø44 DN40:ø56 DN50:ø68.5 DN38:ø47 DN51:ø60.5 DN25:ø52 DN40:ø65 DN50:ø78 DN38:ø50.5 SMS 1145 8120 913x DN51:ø64 Clamp 8120 91xx DN38:ø55 Clamp ISO 2852 DN38: ø50.5 Type no. 8120 916B DN51:ø65 Clamp ISO 2852 DN51: ø64 Type no. 8120 916C Tri-Clover® 3" ø90.9 Type no. 8120 917U DN38:ø60 DN51:ø70 GEA Tuchenhagen Varivent 8120 9101 DN40/50:ø84 [mm]
  17. 17. CombiConnect - Mounting Instructions + = CombiConnect connection ( +) 816x xx1x x1xx Mounting tool for CombiConnect FlexBar HRT with Nipple G1/2A for CombiConnect CombiConnect 1 1) Mount the O-ring in CombiConnect. 2) The sensor tube must be screwed into the CombiConnect until there is a 2 to 5 mm gap between the O-ring and the bottom. 3) Press CombiConnect against the mounting tool to prevent the O-ring from sliding out. Tighten the sensor tube up at 20 Nm. 4) Tighten the safety-screw up at 2 Nm. 2 3 4 20 Nm 2 mm 50...100 N 2...5 mm 2 Nm
  18. 18. FlexBar HRT Accessories - Application Examples FlexBar HRT with ø43 mm hygienic connection FlexBar HRT on the bracket for wall mounting Adaptor DIN 11851 for ø43 connection, DN40 (incl. union) H-3400-3-GB/2000-07-21 FlexBar HRT with M44 hygienic connection mounted with welding part Adaptor DIN 11851 for ø43 connection, DN50 (incl. union) Flange for ø43 connection mounting on a welding part FlexBar HRT with DN38 clamp separator Welding part, ø65 mm for ø43 mm connection
  19. 19. FlexBar 3501 Pressure Transmitter 4...20 mA, 2-wire transmitter, HART® communication (Optional) Stainless steel heavy duty housing with LC-Display (Optional) Configurable span, unit, damping and linearisation Turn down 25:1 Accuracy better than 0.1% Zero point adjustment 2-point calibration Ranges 0...0.1 bar to -1(0)...70 bar Gauge or absolute pressure High overpressure safety limit Demko EEx d [ia] IIC T4/T6, ATEX II 1G Demko EEx ia IIC T4/T5, ATEX II 1G Barbara Ex d [ia] IIC T4/T6 Description FlexBar 3501 is a loop powered, configurable pressure transmitter On-site adjustment of span and zero point can be made in hazardous measuring absolute or gauge pressure. zones with 4 push buttons on the transmitter. The heavy duty housing in stainless steel, AISI 316, is specifically The HART® communication features on-line process calibration/ designed for applications in corrosive environments and medias. adjustment and transmitter configuration. FlexBar 3501 measures the pressure by means of a ceramic, capaci- FlexBar 3501 is used in chemical and petrochemical industries as well tive sensor. as in power plants and pulp and paper production. The measuring sensor and the electronics are in a separate chamber If mounted with one of the hygienic connections, with flush mounted eliminating the risk of pressure and media in the terminal chamber. ceramic measuring cell, the FlexBar 3501 is the ideal pressure trans- mitter within harsh environmental measuring applications in the food-, FlexBar 3501 is configurable either with a handheld HART® com- beverage and pharmaceutical industry. municator or with the dedicated FlexProgrammer configuring tool connected to a PC. Data Sheet 3501-1 Design and specifications subject to change without notice
  20. 20. Technical Data Input Error handling Measuring limits 0...0.1 bar to -1(0)...70 bar Up/Down scaling {1} 23 mA/3.5 mA (NAMUR NE43) Overpressure Specified for each range Operational conditions See "Ordering Details" Storage temperature -40...85°C Output Process temperature vs. type of O-ring Nominal output 4...20 mA {1} O-ring, NBR -30...110°C 2-wire, HART® communication O-ring, EPDM -40...120°C Linear output 3.5...21.5 mA O-ring, VITON -20...125°C Output limits 3.5...23 mA {1} Ambient temperature Without display -40...85°C With display -10...70°C Characteristic Linear or customised with max. 30 points {1} Relative humidity < 98%, cond. (IEC 68238) Accuracy +/- 0.1% Protection class IP 66 + IP 67 Including combined effects of linearity, hysteresis and Vibrations Lloyds Reg. (IEC 60068-2-6) repeatability (max. turn down 1:5) 5...25 Hz 4 mm ampl. Hysteresis < 0.05% 25...100 Hz 4g 100...150 Hz 2g Accuracy D/A converter < 0.05% of nominal output span 150...2000 Hz 1g Isolation voltage > 500 Vac Shock test 100g for 10 msec. (From housing to 4...20 mA connection) Long term test IEC 60770 Resolution 14 bit Load equation RL < (VCC-12)/23 [kOhm] Operational condition effects Ambient temperature influence, measured at -40...85°C Display (optional) and p > 1.0 bar: Type 4 digits, 7 segment LCD, and a DOT Zero point: < 0.1% per 10K matrix area 7 x 20 pixels Span: < 0.1% per 10K Display range -9999...+9999 Digit height 11.5 mm Transitional behaviour Switch-on time < 2 sec. Configuring limits Sample time < 0.25 sec. URV limits 4...100% of full range {1} Damping, t99 0...60 sec. (1 sec. steps) {1} LRV limits 0...96% of full range {1} Long-term drift Typ. 0.1% f.r. per year Adjustment limits EMC data Span -10...10% of read-out LSL < span < USL Immunity EN 50082-2, EN 61326 Zero point -10...10% of full range Emission EN 50081-1, EN 61326 Auto zero -10...10% of full range NAMUR NE21 Min. value > -1 bar rel. Approval (Demko) EEx d [ia] IIC T4/T6, ATEX II 1G LSL < auto zero < USL Approval (Barbara) Ex d [ia] IIC T4/T6 Communication Temperature class T1...T4: -40 < Tamb < 85°C FlexProgrammer PC-software (Windows) T1...T6: -40 < Tamb < 50°C 2-way communication Max. supply voltage Umax= 30 Vdc ® HART protocol HCF standard Zones Media: 0; Housing: 1 Features {1} Read serial number Approval (Demko) EEx ia IIC T4/T5, ATEX II 1G Read/Change user ID Read/Change configuration Temperature class T1...T4: -40 < Tamb < 85°C Read input signal value T1...T5: -40 < Tamb < 70°C Read output signal value Barrier data U < 30 Vdc ; I < 0.1 A; P < 0.75 W Input signal logging Zones Media: 0; Housing: 0 2-point sensor trim Internal inductivity 1.3 mH Current output trim Internal capacity 3 nF Power supply Nominal 24 Vdc Supply voltage 12...35 Vdc Effects caused by changes in power supply: Zero point 0.005% per V (IEC 60770) Measuring range 0.001% per V (IEC 60770) Data Sheet 3501-1 Design and specifications subject to change without notice
  21. 21. Technical Data Materials Test conditions Housing Stainless steel (AISI 316/W1.4401) Configuration LRV = 0 bar ; URV = USL Surface Cast, passivated Power supply 24 Vdc Pressure sensor Ceramic capacitive sensor (Al2O3 - 96%) Amb. temperature 20°C +/- 2°C Fill fluid None in standard versions. In diaphragm seals Amb. pressure 860...1060 hPa according to customers specifications. Humidity 45...75% RH Wetted parts Acid-proof stainless steel (AISI 316L/W1.4404) Disposal of product and packing According to national laws or by returning to Bourdon-Haenni Electrical connection Cable entry Gland M20, Polyamid, IP 68 Note Gland M20, Brass, IP 66 {1} Configurable Additional Description Unless specified FlexBar 3501 is supplied with a standard The O-ring sealing between the process connection and the sensor is configuration: available in 3 types matching different medias. Accessories for FlexBar Pressure at 4 mA: Lower range limit (LSL) 3501 are usually supplied separately and must be assembled by the Pressure at 20 mA: Upper range limit (USL) customer. Damping: 0 sec. Device address: 0 Having the HART® communication facilities the FlexBar 3501 can be operated as a conventional 4...20 mA device, or it can be connected FlexBar 3501 is available with 17 different integrated process to other HART® devices in a 2-wire HART® network, in one of three connections and with seals according to the customers wishes. connection methods: Mixed-signal mode, Point-to-Point mode or Multi- The housing is 270° rotatable in respect to the process connection. drop mode. Please refer to HART® literature. The integrated 4-digit LC-display is optional. Terms Overview Output (mA) 23.0 Up scale limits Transfer curve. Nominal curve for a -1...70 bar (rel) 21.5 Turn Down 1:5 (0...14 bar). pressure transmitter configured to a Turn Down 1:1 20.0 Output limits Nominal output Linear output LSL Lower Sensor Limit USL Upper Sensor Limit Down scale limits LRV Lower Range Value 4.0 URV Upper Range Value 3.5 -1 0 7 14 70 105 pressure (bar) LSL Full range USL LRV Span URV Overpressure limit Auto Zero 0% LRV limits 96% 4% URV limits 100% Data Sheet 3501-1 Design and specifications subject to change without notice
  22. 22. Configuring The functions of the push buttons With display Symbol Without display Symbol Menu <Menu> Zero + <Z+> Up <Up> Zero - <Z-> Down <Down> Span + <S+> Enter <Enter> Span - <S-> Functions for a transmitter with display: ADJ Note CONF Note Zero {2} LRV Span {2} URV Auto zero {2} Damp Factory LRV-auto {2} URV-auto {2} FlexBar 3501 can be configured in three ways: Functions for a transmitter without display: a) With the 4 push buttons. Function <Z+> <Z-> <S+> <S-> Note b) With a PC, the dedicated FlexProgrammer configuring Zero Up Down {2, 3} tool and the Flex-program software, version G1 or higher. Span Up Down {2, 3} c) With the HART® handheld configurator, model 275 Auto zero Push Push {2, 4} (versions 3501 2xxx xxxx only). LRV-auto Push Push {2, 4} URV-auto Push Push {2, 4} The LRV-auto and URV-auto functions Notes are used to adjust the transmitter in e.g. tank level measurements: {2} Apply reference pressure a) Empty the tank to zero level {3} Measure loop current with ampere meter b) Set the LRV-auto function (output will be set to 4 mA) {4} Push simultaneously c) Fill the tank to the max. level d) Set the URV-auto function (output will be set to 20 mA) Configuring with FlexProgrammer Select engineering unit from: Configuring with the push buttons %, bar, mbar, PSI, mH2O, kPa, MPa, atm, inHG, mmHG. Action Result Push button > 0.5 sec. Turn down 25:1 and release Function/input valid 2-point sensor trim 30-point linearisation No action in 10 secs. Display process data Logging No value stored Out-of-range values Scaling of output current Push <M> Toggle functions TAG no. and notes Info of cell type, materials, date, serial no. Push <E> (in Function) Accept function Adjustment with the push buttons Push <E> (in Input) Value stored Display process data Pressure in Span (+10%) Push <U> Increase value Zero (+10%) Push <D> Decrease value Push and hold > 2 sec. Step with 0.01% of USL Factory adjustment Push and hold > 7 sec. Step with 0.1% of USL Push and hold > 12 sec. Step with 1% of USL Zero (-10%) Push and hold > 17 sec. Step with 10% of USL Span (-10%) Pressure out ( I out and Display out ) Data Sheet 3501-1 Design and specifications subject to change without notice
  23. 23. Dimensional Drawings Front view (with display) Rear View Bottom View [mm] 153 30 50 Ground 140 35 connection 25 0 R 81 46.7 132 44 Note Behind the front cover are no parts requiring user intervention. Do not remove the front cover, when the transmitter is energised. Remove the rear cover to access the terminals for the 4...20 mA connection. 32 32 32 ø64 ø54 ø56 ISO2852 clamp, DN51 (front page photo) DS722, DN40 DIN11851, DN40 flush mounted ceramic cell flush mounted ceramic cell flush mounted ceramic cell Measure DN25 DN40 DN50 DN80 A 53.8 53.8 51.8 47.8 A B 18 18 20 24 C ø115 ø150 ø160 ø200 D ø85 ø110 ø125 ø160 B E ø14 ø18 ø18 ø18 E D Holes 4 4 4 8 C Flanged seal, DIN2527 form B, (see table) flush mounted ceramic cell 31 20 12 32 ø68 ø72.3 ø84 ø91 3A/DN76 hygienic connection GEA Tuchenhagen, varivent DN40/50 flush mounted ceramic cell flush mounted ceramic cell Data Sheet 3501-1 Design and specifications subject to change without notice
  24. 24. Ordering Details - FlexBar 3501 3501 xxxx xxxx Type 5´ digit 4...20 mA 1 4...20 mA with HART® communication 2 Safety 6´ digit Standard version 1 Demko EEx ia IIC T4/T5, ATEX II 1G 2 Demko EEx d [ia] IIC T4/T6, ATEX II 1G 4 Barbara Ex d [ia] IIC T4/T6 5 Cable connection 7´ digit Female thread M20 - 2 pcs. Polyamid Gland M20, included 1 Display 8´ digit Without display 1 Integrated, digital display 2 O-ring 9´ digit Viton 1 EPDM (FDA approved) 2 NBR 3 Process connection standard 10´ digit G1/2A gauge connection (DIN 16288) PN70 1 1/2“-14 NPT male nipple, ø3 mm hole PN70 2 G1/2A male nipple, ø10 mm hole PN70 3 1/2“-14 NPT male nipple, ø10 mm hole PN70 4 G1/2 female thread PN70 5 1/2“-14 NPT female thread PN70 6 1/2“-14 NPT male nipple, 1/4“-18 NPT, internal female thread {2} PN70 8 DS722 rotating female nut, flush mount {2} DN40 PN16 A ISO2852 clamp, flush mount {2} DN51 PN40 B 3A hygienic connection, flush mount {2} DN76 PN40 C GEA Tuchenhagen Varivent, flush mount {2} DN40/50 PN40 D DIN11851 rotating female nut, flush mount {2} DN40 PN25 E Flanged seal, DIN2527 form B, flush mount {2} DN25 PN40 F Flanged seal, DIN2527 form B, flush mount {2} DN40 PN40 G Flanged seal, DIN2527 form B, flush mount {2} DN50 PN40 H Flanged seal, DIN2527 form B, flush mount {2} DN80 PN40 J G1/2A gauge connection (DIN 16288) for external or remote seal (reduced volume), PN70 S Pressure type 11´ digit Relative pressure (bar) 1 Absolute pressure (bar) 2 Pressure range (over pressure limit) 12´ digit -0.1...0.1 (-0.3...4) 1 0...0.1 (-0.3...6) 2 -0.1...0.4 (-1...6) 3 -0.4...1.0 (-1...10) 0...1 (-1...10) 4 -1...4 (-1...25) 0...4 (-1...25) 5 -1...10 (-1...40) 0...10 (-1...40) 6 -1...20 (-1...40) 0...20 (-1...40) 7 -1...40 (-1...60) 0...40 (-1...60) 8 -1...70 (-1...105) 0...70 (-1...105) 9 Notes {2} Not available with EEx d approvals Data Sheet 3501-1 Design and specifications subject to change without notice
  25. 25. Accessories 9000 0001 Bracket for mounting on wall or 2“ pipe 9000 0002 Adaptor M20 to PG13.5 9000 0003 Adaptor M20 to NPT 1/2“-14 9000 0004 Gland, Ex d, M20 x 1.5, Brass, IP 66 9000 0005 Blind plug, Ex d, M20 x 1.5, Brass 3501 9900 Configuration according to customers specifications Non-Ex-Application Example, Point-to-point mode Configuring 230 Vac Handheld HART® communicator, model 275 4...20 mA 24 Vdc Resistance Power supply FlexBar 3501 > 250 Ohms (or master) pressure transmitter Note When the HART® communicator is used for configuration of the FlexBar 3501, the total series resistance in the 4...20 mA loop must exceed 250 Ohms. The configurator must hold the device specific DDL to be able to address all available HART® features. Non-Ex-Application Example, Multi-drop mode 12 mA (for 3 slaves) + HART® communication signals Master 4 mA 4 mA 4 mA Device 1 Device 2 Device 3 Note In Multi-drop mode up to 15 slaves can be connected to a 2-wire cable. The transmitters are „parked“ at a fixed output of 4 mA. Each device must have a unique device number different from 0. In case that one transmitter is given a device number of 0, the system will revert to Mixed-signal mode. Data Sheet 3501-1 Design and specifications subject to change without notice
  26. 26. Ex - Installation, Ex d Hazardous area Safe area 230 Vac 5 8 250 Ohm 3 4 Zone 1 4...20 mA 24 Vdc Zone 0 FlexBar 3501 Power Supply (Ri > 250 Ohms for HART applications) FlexBar 3501 is approved by Demko for EEx d [ia] IIC T4/T6, ATEX II Due to the heavy duty housing FlexBar 3501 is approved for EEx d GB/2002-10-01 This data sheet may only be reproduced in full. 1G according to the European standards EN 50014, EN 50018 and and a barrier is not neccessary, provided that FlexBar 3501 is installed EN 50020 and by Barbara for Ex d [ia] IIC T4/T6. in accordance with prevailing guidelines for zone 0 or 1. The FlexBar 3501 can henceforth measure media classified as zone 0 medias. However the housing must be installed in zone 1 or 2. Ex - Installation, Ex ia Zone 0, 1 or 2 Safe area 230 Vac 5 8 250 Ohm 3 4 4...20 mA 24 Vdc FlexBar 3501 Power Supply (Ri > 250 Ohms for HART applications) FlexBar 3501 is approved by Demko for EEx ia IIC T4/T5, ATEX II 1G FlexBar 3501 must be installed in accordance with prevailing according to the European standards EN 50014 and EN 50020. guidelines for zone 0 or 1, and a certified, intrinsically safe zener barrier or isolation barrier with the maximum values Umax= 30 Vdc; Imax= 0.1 A ; Pmax= 0.75 W must be used. Data Sheet 3501-1 Design and specifications subject to change without notice
  27. 27. FlexProgrammer Easy to install Operated from a standard PC Can configure all Flex-products User-friendly software with help menus Description The FlexProgrammer is the dedicated configuring tool for all Bourdon- The software is available in 6 languages having help menus, which Haenni Flex-products (except FlexTop 2231 Profibus PA transmitter). makes it self-explanatory and easy to operate. The FlexProgrammer unit is easy to connect to a standard PC with the The selected configuration can be stored under a file name determined 9-pole RS232C connector. by the user. A print facility is available for hard copy records. Data Sheet A131-9901-1 Design and specifications subject to change without notice
  28. 28. Technical Data Supply voltage Environmental conditions Internal DTR signal from PC Operating temperature 0...50°C Option External battery 9 V (PP3) Humidity < 90% RH, non-condensing Data input RS232C Protection class IP 42 EMC data Disposal of product and packing Immunity EN 50082-1 According to national laws or by returning to Bourdon-Haenni Emission EN 50081-1 Installation Hardware Software The FlexProgrammer can be connected to an IBM-compatible PC with The Flex-program software must be installed on the hard disk by the configuration listed below: running the Setup.exe file. 386 processor In the main menu the language and the COM-port can be selected. 3.5" floppy drive In the SETUP menu a choice between Celcius and Fahrenheit can 4 MB RAM be made. Windows installed (3.11, 95, 98, NT, 2000, XP) In the EDIT menu the relevant parameters for each Flex-product can A free serial RS 232C port (physical port) be configured. 2 MB free hard disk space At termination of the program the language and COM-port selections will be stored on the hard disk. Example of application - Configuring FlexTop 2201 GB/2002-06-01 This data sheet may only be reproduced in full. Note: Disconnect loop supply before connecting the FlexProgrammer to FlexTop 2201. FlexProgrammer Com LPT 9V 2 1 1 2 2 1 1 2 Power supply If the PC is unable to supply the FlexProgrammer from the serial port an external 9V (PP3) battery must be installed, using the battery plug supplied. The battery should be connected during configuration only. Otherwise its lifetime will be reduced. Ordering Details - FlexProgrammer The FlexProgrammer set comprises: 82 23-903 FlexProgrammer with 1.5 m RS 232C cable with 9-pole plug 3.5 inch diskettes with the Flex-program software Battery plug Cable with test plugs Adaptor for configuring of FlexTop 2201, FlexTop Iso and FlexTop HRT 9000 0007 Data Sheet A131-9901-1 Design and specifications subject to change without notice

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