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FITTING  SHOP<br />
FITTING SHOP<br />Fitting is the process of assembling various parts manufactured in the machine shop<br />Tools used in F...
Work bench<br />
BENCH VICE<br />
CROSS SECTION OF BENCH VICE<br />
PIPE VICE<br />
HAND VICE<br />
PIN VICE<br />
TOOL MAKERS VICE<br />
HACK SAW<br />BASIC HAND TOOL USED TO CUTTING UNWANTED MATERIAL<br />USED TO CUTTING SLOTS AND CONTOURS<br />PARTS OF HACK...
Solid frame Hack Saw<br />
Adjustable frame Hack saw<br />
HACK SAW BLADE<br />
Specifications of Blades<br />
Parts of File<br />
Specifications of File<br />Files are specified according to their<br />Length<br />Shape<br />Teeth pattern<br />Grade<br...
Length of file<br />Length is measured from heel to point<br />Files are available from 100mm to 450mm<br />Common sizes a...
Grade<br />Depending on fineness and or pitch of teeth, they are graded as<br />(a)Rough---8 teeth per cm, rough work<br /...
Teeth pattern of File<br />Files are classified as<br />Single cut files, and<br />Angle from 450 to 600 from edge<br /> d...
Types of files<br />
TYPES OF FILES<br />
TYPES OF FILES<br />
CHISELS<br />Chisels are made from high carbon steel or chrome –vanadium steel<br />It consists following parts<br />1.Hea...
Types of chisels<br />The  most commonly used chisels are<br />1.Flat chisel<br />2. Cross cut chisel<br />3. Half-round c...
DRILLS<br />Drills are used to make circular holes<br />These are made up of high-speed steel, chromium steel and carbon t...
Types of Drills<br />The following types of drills are more commonly used<br />Flat drill<br />Straight fluted drill<br />...
Reamer<br />After drilling a hole, Reamer is used to finishe the  drilled hole.<br />It consists of Body and Shank<br />
Taps<br />Taps are used to make internal threads in drilled holes<br />
Types of Taps<br />Taps are available in following three types<br />1.Taper  or first tap (rough)<br />2. Plug or second t...
DIES<br />The die is a cutting tool used to cut external threads on cylindrical parts<br />It is a circular disc of harden...
Striking Tools<br />These are used for striking purposes like punching, chipping, marking, bending, straightening  and riv...
Marking Tools<br />Marking is the process of layout of sizes on work piece. The following tools are used in marking out op...
Scriber<br />
Devider & jenny caliper<br />
Angle plate & V-Block<br />
Punch<br />
Try square<br />
Surface plate<br />
Straight edge<br />The straight is made up of cast iron or carbon steel and finished to high degree of accuracy.<br />It i...
Measuring Tools<br />The most commonly used measuring tools are described below<br />Steel rule		2. caliper<br />3. Depth ...
Steel rule<br />
caliper<br />
Depth Gauge<br />
Vernier caliper<br />
Vernier height gauge<br />
Vernier depth gauge<br />
Gear Tooth Vernier<br />
Micro meter<br />Micrometer is precision tool used to measure upto an accuracy of 0.01mm. <br />Used to measure outside di...
Micro meter<br />
Inside micrometer<br />
Depth micrometer<br />
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Fitting

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Transcript of "Fitting"

  1. 1. FITTING SHOP<br />
  2. 2. FITTING SHOP<br />Fitting is the process of assembling various parts manufactured in the machine shop<br />Tools used in Fitting shop<br />1.Holding tools<br />2. Cutting tools<br />3. Striking tools<br />4. Marking and measuring tools<br />
  3. 3. Work bench<br />
  4. 4. BENCH VICE<br />
  5. 5. CROSS SECTION OF BENCH VICE<br />
  6. 6. PIPE VICE<br />
  7. 7. HAND VICE<br />
  8. 8. PIN VICE<br />
  9. 9. TOOL MAKERS VICE<br />
  10. 10. HACK SAW<br />BASIC HAND TOOL USED TO CUTTING UNWANTED MATERIAL<br />USED TO CUTTING SLOTS AND CONTOURS<br />PARTS OF HACK SAW<br />1.METAL FRAME<br />2.BLADE<br />3.HANDLE<br />4.WING NUT<br />SCREW<br />TYPES OF SAWS<br />1.SOLID(FIXED)FRAME<br />2.ADJUSTABLE (FLEXIBLE)FRAME<br />
  11. 11. Solid frame Hack Saw<br />
  12. 12. Adjustable frame Hack saw<br />
  13. 13. HACK SAW BLADE<br />
  14. 14. Specifications of Blades<br />
  15. 15. Parts of File<br />
  16. 16. Specifications of File<br />Files are specified according to their<br />Length<br />Shape<br />Teeth pattern<br />Grade<br />Ex. 200mm,half round, single cut bastard file<br />
  17. 17. Length of file<br />Length is measured from heel to point<br />Files are available from 100mm to 450mm<br />Common sizes are 100mm, 150mm, 200mm, 250mm, and 300mm.<br />
  18. 18. Grade<br />Depending on fineness and or pitch of teeth, they are graded as<br />(a)Rough---8 teeth per cm, rough work<br />(b)Bastard –12 teeth per cm,cuts smaller amounts than Rough file<br />© Second cut– 16 teeth per cm, better finish than Bastard<br />(d) smooth– 20 to 24 teeth per cm<br />(e) Dead smooth– 25 to 40 teeth per cm<br />
  19. 19. Teeth pattern of File<br />Files are classified as<br />Single cut files, and<br />Angle from 450 to 600 from edge<br /> double cut files<br />700 to 800 from opposite side<br />
  20. 20.
  21. 21. Types of files<br />
  22. 22. TYPES OF FILES<br />
  23. 23. TYPES OF FILES<br />
  24. 24.
  25. 25. CHISELS<br />Chisels are made from high carbon steel or chrome –vanadium steel<br />It consists following parts<br />1.Head 2.Body or shank 3.Point or cutting edge<br />
  26. 26.
  27. 27.
  28. 28. Types of chisels<br />The most commonly used chisels are<br />1.Flat chisel<br />2. Cross cut chisel<br />3. Half-round chisel<br />4. Diamond point chisel<br />5. Side chisel<br />
  29. 29.
  30. 30.
  31. 31.
  32. 32.
  33. 33.
  34. 34. DRILLS<br />Drills are used to make circular holes<br />These are made up of high-speed steel, chromium steel and carbon tool steel<br />It has the following parts<br />Body<br />Neck<br />Shank<br />Tang<br />
  35. 35.
  36. 36. Types of Drills<br />The following types of drills are more commonly used<br />Flat drill<br />Straight fluted drill<br />Twist drill<br />
  37. 37.
  38. 38. Reamer<br />After drilling a hole, Reamer is used to finishe the drilled hole.<br />It consists of Body and Shank<br />
  39. 39.
  40. 40. Taps<br />Taps are used to make internal threads in drilled holes<br />
  41. 41. Types of Taps<br />Taps are available in following three types<br />1.Taper or first tap (rough)<br />2. Plug or second tap(semi-finish tap)<br />3. Bottoming tap (finish tap)<br />
  42. 42.
  43. 43. DIES<br />The die is a cutting tool used to cut external threads on cylindrical parts<br />It is a circular disc of hardened tool steel having a threaded hole and flutes which forms cutting edges<br />Types of Dies<br />Solid die<br />Adjustable split die<br />Adjustable two-plate die<br />
  44. 44.
  45. 45. Striking Tools<br />These are used for striking purposes like punching, chipping, marking, bending, straightening and riveting<br />Hammer is basic striking tool<br />Parts of hammer<br />Peen<br />Face<br />Eye hole<br />Handle<br />head<br />
  46. 46.
  47. 47.
  48. 48.
  49. 49. Marking Tools<br />Marking is the process of layout of sizes on work piece. The following tools are used in marking out operations.<br />Scriber 2. divider<br />3. Jenny caliper 4. scribing block<br />5. Angle plate 6. V-block<br />7. Punch 8. Try square<br />9. Surface plate 10. Straight edge<br />
  50. 50. Scriber<br />
  51. 51. Devider & jenny caliper<br />
  52. 52.
  53. 53. Angle plate & V-Block<br />
  54. 54. Punch<br />
  55. 55. Try square<br />
  56. 56. Surface plate<br />
  57. 57. Straight edge<br />The straight is made up of cast iron or carbon steel and finished to high degree of accuracy.<br />It is used to check the straightness or flatness of surfaces<br />It is also used for testing alignment of machines<br />
  58. 58. Measuring Tools<br />The most commonly used measuring tools are described below<br />Steel rule 2. caliper<br />3. Depth gauge 3. Vernier caliper<br />4. Micrometer 5. Gauge block<br />
  59. 59. Steel rule<br />
  60. 60. caliper<br />
  61. 61. Depth Gauge<br />
  62. 62. Vernier caliper<br />
  63. 63. Vernier height gauge<br />
  64. 64. Vernier depth gauge<br />
  65. 65. Gear Tooth Vernier<br />
  66. 66. Micro meter<br />Micrometer is precision tool used to measure upto an accuracy of 0.01mm. <br />Used to measure outside diameter, inside diameter and thickness of objects<br />Types of micrometers<br />Out side micrometer<br />Inside micrometer<br />Depth micrometer<br />
  67. 67. Micro meter<br />
  68. 68. Inside micrometer<br />
  69. 69. Depth micrometer<br />
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