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Infigen Reliability Program
James Snelson
August 13, 2013
2
• Infigen Energy ("Infigen") is a leading independent renewable
energy business with interests in 24 wind farms (1,646 MW
installed capacity) across the United States and Australia.
• The name Infigen is derived from the words infinite and generation
• infinite, reflecting the unlimited availability of renewable fuel sources
• generation, relating to a core function of our business
• Founded in June 2003 and listed on the Australian Securities
Exchange (ASX) in October 2005.
• A leading US renewable energy business
• Large operational wind energy business (1,089MW) with 18 operating
projects in 9 states
• Actively developing utility scale wind and solar projects
• Headquartered in Dallas, Texas – 150 US employees
• >75% of capacity post warranty – most with in-house operations
& maintenance
• Australia’s leading specialist renewable energy business
• Leading operational wind energy business (556MW)
• Diversified, high quality wind energy development pipeline
Introduction to Infigen Energy
3
Engineering Performance Analytics
• 1 Meteorologist and 2 Mechanical Engineers
• Power Curve / Reliability Evaluations
• P50 Resource Assessments
• Downtime / Availability / Production Reporting
• LiDAR Testing/Evaluations
Infigen Technical Services
Engineering
• 2 Mechanical and 1 Electrical Engineer
• Investigate / Design Solutions to Identified
Reliability Issues
• Work with Wind Farms on Root Cause
Analyses
• Manage any BETA Testing of New Products
and Services being Evaluated for Deployment
at the Wind Farms
4
• Established an internal Gearbox Working
Group
• Consists of executive management,
finance/commercial, field operations,
engineering, and engineering
performance analytics
• Will yield the implementation of
purchasing, inspection, and repair
specifications
• Education of engineering staff: Gearbox
Failures and Root Cause Analysis
• Joined GRC in Fall 2012
• Added photography equipment to
Engineering tool kit
• Joined AGMA in December 2012
• Further involvement and participation
in both AGMA events and technical
committees
Infigen Reliability Approach
5
• Develop Reliability Engineering
approach to address and resolve
problems, to include:
• Failure database
• Lubricant data trending and
database
• Implementation of an RCA program in
collaboration with counterparts in
Australia
• Establishing relationship with
metallurgical labs for analysis
• Establishing relationships with
Universities to provide additional
resources
• Collaborating with other industries to
help resolve common and often similar
problems
On Going Work
6
Gearboxes
• High Speed and Intermediate
Speed Bearing Axial Cracks
• Collaborating with other
industries to help resolve common
and often similar problems
Main Bearings
• Implementing improvements to
current main bearings: auto
lubrication, temperature monitoring
Yaw Drives
• Applying lessons learned from
gearbox work into issues with yaw
drives
Condition Monitoring
• Investigating multiple alternatives
from a technical and financial
perspective
On Going Work
7
Gearbox Problems
•Seeing all common issues
• Implementation of maintenance
practices to identify problems
• Investigation of condition
monitoring systems (vibration,
temperature, oil particle counters)
• “Beta Testing” of new and/or
innovated technologies
Gearbox Problems, Investigation, and Repair
8
Gearbox Problems, Investigation, and Repair
• If a failure occurs we begin an
information dump. This involves:
• Discussions with site
personnel
• Retrieving SCADA data
• In Situ photographs
• Measurements are taken if
necessary
• Parts are retained or an
engineer is present at the gearbox
teardown
• All efforts made to catch failures
early and perform as much work
up tower as possible.
• Investigating innovated
component options and repair
procedures
QUESTIONS?
Disclaimer
This publication is issued by Infigen Energy Limited (“IEL”), Infigen Energy (Bermuda) Limited (“IEBL”) and Infigen Energy Trust (“IET”), with
Infigen Energy RE Limited (“IERL”) as responsible entity of IET (collectively “Infigen”). Infigen and its related entities, directors, officers and
employees (collectively “Infigen Entities”) do not accept, and expressly disclaim, any liability whatsoever (including for negligence) for any loss
howsoever arising from any use of this publication or its contents. This publication is not intended to constitute legal, tax or accounting advice or
opinion. No representation or warranty, expressed or implied, is made as to the accuracy, completeness or thoroughness of the content of the
information. The recipient should consult with its own legal, tax or accounting advisers as to the accuracy and application of the information
contained herein and should conduct its own due diligence and other enquiries in relation to such information.
The information in this presentation has not been independently verified by the Infigen Entities. The Infigen Entities disclaim any responsibility for
any errors or omissions in such information, including the financial calculations, projections and forecasts. No representation or warranty is made
by or on behalf of the Infigen Entities that any projection, forecast, calculation, forward-looking statement, assumption or estimate contained in
this presentation should or will be achieved. None of the Infigen Entities guarantee the performance of Infigen, the repayment of capital or a
particular rate of return on Infigen Stapled Securities.
IEL and IEBL are not licensed to provide financial product advice. This publication is for general information only and does not constitute financial
product advice, including personal financial product advice, or an offer, invitation or recommendation in respect of securities, by IEL, IEBL or any
other Infigen Entities. Please note that, in providing this presentation, the Infigen Entities have not considered the objectives, financial position or
needs of the recipient. The recipient should obtain and rely on its own professional advice from its tax, legal, accounting and other professional
advisers in respect of the recipient’s objectives, financial position or needs.
This presentation does not carry any right of publication. Neither this presentation nor any of its contents may be reproduced or used for any
other purpose without the prior written consent of the Infigen Entities.
IMPORTANT NOTICE
Nothing in this presentation should be construed as either an offer to sell or a solicitation of an offer to buy Infigen securities in the United States
or any other jurisdiction.
Securities may not be offered or sold in the United States or to, or for the account or benefit of, US persons (as such term is defined in
Regulation S under the US Securities Act of 1933) unless they are registered under the Securities Act or exempt from registration.
10

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James Snelson: 2013 Sandia National Laboratoies Wind Plant Reliability Workshop

  • 1. 1 Infigen Reliability Program James Snelson August 13, 2013
  • 2. 2 • Infigen Energy ("Infigen") is a leading independent renewable energy business with interests in 24 wind farms (1,646 MW installed capacity) across the United States and Australia. • The name Infigen is derived from the words infinite and generation • infinite, reflecting the unlimited availability of renewable fuel sources • generation, relating to a core function of our business • Founded in June 2003 and listed on the Australian Securities Exchange (ASX) in October 2005. • A leading US renewable energy business • Large operational wind energy business (1,089MW) with 18 operating projects in 9 states • Actively developing utility scale wind and solar projects • Headquartered in Dallas, Texas – 150 US employees • >75% of capacity post warranty – most with in-house operations & maintenance • Australia’s leading specialist renewable energy business • Leading operational wind energy business (556MW) • Diversified, high quality wind energy development pipeline Introduction to Infigen Energy
  • 3. 3 Engineering Performance Analytics • 1 Meteorologist and 2 Mechanical Engineers • Power Curve / Reliability Evaluations • P50 Resource Assessments • Downtime / Availability / Production Reporting • LiDAR Testing/Evaluations Infigen Technical Services Engineering • 2 Mechanical and 1 Electrical Engineer • Investigate / Design Solutions to Identified Reliability Issues • Work with Wind Farms on Root Cause Analyses • Manage any BETA Testing of New Products and Services being Evaluated for Deployment at the Wind Farms
  • 4. 4 • Established an internal Gearbox Working Group • Consists of executive management, finance/commercial, field operations, engineering, and engineering performance analytics • Will yield the implementation of purchasing, inspection, and repair specifications • Education of engineering staff: Gearbox Failures and Root Cause Analysis • Joined GRC in Fall 2012 • Added photography equipment to Engineering tool kit • Joined AGMA in December 2012 • Further involvement and participation in both AGMA events and technical committees Infigen Reliability Approach
  • 5. 5 • Develop Reliability Engineering approach to address and resolve problems, to include: • Failure database • Lubricant data trending and database • Implementation of an RCA program in collaboration with counterparts in Australia • Establishing relationship with metallurgical labs for analysis • Establishing relationships with Universities to provide additional resources • Collaborating with other industries to help resolve common and often similar problems On Going Work
  • 6. 6 Gearboxes • High Speed and Intermediate Speed Bearing Axial Cracks • Collaborating with other industries to help resolve common and often similar problems Main Bearings • Implementing improvements to current main bearings: auto lubrication, temperature monitoring Yaw Drives • Applying lessons learned from gearbox work into issues with yaw drives Condition Monitoring • Investigating multiple alternatives from a technical and financial perspective On Going Work
  • 7. 7 Gearbox Problems •Seeing all common issues • Implementation of maintenance practices to identify problems • Investigation of condition monitoring systems (vibration, temperature, oil particle counters) • “Beta Testing” of new and/or innovated technologies Gearbox Problems, Investigation, and Repair
  • 8. 8 Gearbox Problems, Investigation, and Repair • If a failure occurs we begin an information dump. This involves: • Discussions with site personnel • Retrieving SCADA data • In Situ photographs • Measurements are taken if necessary • Parts are retained or an engineer is present at the gearbox teardown • All efforts made to catch failures early and perform as much work up tower as possible. • Investigating innovated component options and repair procedures
  • 10. Disclaimer This publication is issued by Infigen Energy Limited (“IEL”), Infigen Energy (Bermuda) Limited (“IEBL”) and Infigen Energy Trust (“IET”), with Infigen Energy RE Limited (“IERL”) as responsible entity of IET (collectively “Infigen”). Infigen and its related entities, directors, officers and employees (collectively “Infigen Entities”) do not accept, and expressly disclaim, any liability whatsoever (including for negligence) for any loss howsoever arising from any use of this publication or its contents. This publication is not intended to constitute legal, tax or accounting advice or opinion. No representation or warranty, expressed or implied, is made as to the accuracy, completeness or thoroughness of the content of the information. The recipient should consult with its own legal, tax or accounting advisers as to the accuracy and application of the information contained herein and should conduct its own due diligence and other enquiries in relation to such information. The information in this presentation has not been independently verified by the Infigen Entities. The Infigen Entities disclaim any responsibility for any errors or omissions in such information, including the financial calculations, projections and forecasts. No representation or warranty is made by or on behalf of the Infigen Entities that any projection, forecast, calculation, forward-looking statement, assumption or estimate contained in this presentation should or will be achieved. None of the Infigen Entities guarantee the performance of Infigen, the repayment of capital or a particular rate of return on Infigen Stapled Securities. IEL and IEBL are not licensed to provide financial product advice. This publication is for general information only and does not constitute financial product advice, including personal financial product advice, or an offer, invitation or recommendation in respect of securities, by IEL, IEBL or any other Infigen Entities. Please note that, in providing this presentation, the Infigen Entities have not considered the objectives, financial position or needs of the recipient. The recipient should obtain and rely on its own professional advice from its tax, legal, accounting and other professional advisers in respect of the recipient’s objectives, financial position or needs. This presentation does not carry any right of publication. Neither this presentation nor any of its contents may be reproduced or used for any other purpose without the prior written consent of the Infigen Entities. IMPORTANT NOTICE Nothing in this presentation should be construed as either an offer to sell or a solicitation of an offer to buy Infigen securities in the United States or any other jurisdiction. Securities may not be offered or sold in the United States or to, or for the account or benefit of, US persons (as such term is defined in Regulation S under the US Securities Act of 1933) unless they are registered under the Securities Act or exempt from registration. 10