Structural steel division, Jindal Steel

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  • 1. JSPL Structural Steel Division (SSD) Facilities, Capabilities & Products
  • 2. SSD Key Strengths One of the largest installed capacities in the country. State-of-the-art manufacturing facilities. Easy availability of steel. Proximity to the market. Good quality & on-time supplies. Lowest cost producer & total solution provider.
  • 3. Plant Details: Plants Installed Capacity (MT/Anm.) Plant area (Acr.) Covered area* (Sq. Mts) Manpower (Nos.) Punjipatra (Raigarh) 120,000 180 60,000 1,800 Angul (Odisa) 60,000 50 32,000 1,000 Total 180,000 92,000 2,800
  • 4. 4 PLANT FACILITIES Punjipatra (Raigarh)
  • 5. Process Flow Raw Materials Cutting Plate Processing Beam Welding Beam Processing Fitment Manual Drilling InspectionRectification Shot Blasting Painting Finished Goods Shipment
  • 6. FACILITIES
  • 7. Shot blasting & Painting Line: MAKE : VOORTMAN , Netherland Plate Width: 2500 mm, H-Beam 1000mmX300mm
  • 8. CNC Plasma Plate Cutting M/C: Make: Messer, Germany Plate Width: 6500 mm, Thk: 80 mm
  • 9. Plate butt welding Line Make: Corimpex, Italy Thk.: 63 mm Width:3000mm * Under Installation
  • 10. Beam Welding Lines: Make: Corimpex, Italy Beam Ht.: 3000 mm, Flange Thk: 63 mm Star Beam
  • 11. Drilling & Sawing Line Make: Ficep, Italy Beam Size: 2000X600mm Wt.: 500 Kg/Mtr
  • 12. Drilled Beam
  • 13. Drilling & Oxy-fuel cutting & coping Line Make: Ficep, Italy Beam Size: 2500X800mm Wt.: 700 Kg/Mtr
  • 14. 14 Heavy Duty Plate Processing Lines Make: Ficep, Italy Plate Size: 3000 mm Thk.: 125 mm
  • 15. Shot blasting line-1 Make: Wheelabrator, Germany Entrance Dim.: Width 3100 mm height: 1700 mm* Under Installation
  • 16. Shot Blasting Line-2
  • 17. Process Support equipments Beam Straightening Machine Face Milling M/c. Plate Straightener Edge Milling M/c.
  • 18. Fabrication in progress
  • 19. Painted Finished Products
  • 20. Quality Systems
  • 21. Raw Material & Consumables • Visual Inspection • Review of T.C. & Co-relation of Heat Number • Dimension Inspection Cutting: Flange, Web, Stiffeners & Gussets • Punching of ID-number • Review of Cutting Log Book • Punching of Heat No. & Co-relation with MTC • Dimension inspection at Messers, Tipo & Pug Cutting I-Beam Welding, Fit-up & Drilling • Corimpex Saw • Ficept Drilling & Sawing • Edge Preparation • Fitment of Child part • Orientation • Beam Dimension START Raw Material Inspection Cutting inspection In process/Fit-up Inspection OK Not OK A OK Not OK Quality Inspection Flow
  • 22. Quality Inspection Flow Welding: SMAW, GMAW & FCAW • Review of Electrode heating Log Book • Pre-Heating • WPS • Welder Qualification • Welding size & Continuity • NDT • PWHT Final Inspection: Dimension, Blasting & Painting • Final Dimension as per drawing • Reviewing of Blasting & painting Log Book • Surface profile at Shot Blasting line • Stencilling • Review of Paint batch number & Co-relation with MTC • Painting quality, Adhesion Test & DFT Welding Inspection Final inspection SAP Clearance OK Not OK OK Not OK A END OK Not OK
  • 23. Quality Control Systems Quality Team TWI, UK - CSWIP Certified Engineers. CWI certified Engineers by BHEL - WRI, Trichy. IIW certified for surface Preparation & Painting. ASNT NDT level-II Engineers Dedicated team for… - Welding Inspection to confirming the codel requirements as well customer needs. - Non Destructive Examination. - Trial assembly inspection. - Surface Preparation & Paintings - Documentations Quality System Facilities NABL approved lab for Mechanical & Chemical Testing. Post Weld Heat Treatment for Stress relieving. In-house facility for all NDT i.e. Radiography, ultrasonic, Magnetic Particle test & Penetrant tests Post surface preparation method for controlling of dust & soluble salt contamination Mini whether station to control Painting systems
  • 24. Raw Material Inspection Dimension Inspection Welding Trial-Assembly Incoming & In-Process Inspection
  • 25. Non-Destructive Testing 2. Liquid Penetrant Testing1. Ultrasonic Testing 3. Magnetic Particle Testing 4. Radiographic Testing
  • 26. Surface Profile & Painting Inspection 1. Surface Roughness Comparator 2. Dust Test 3. DFT Measurement 4. Soluble Salt Contamination Test 5. Adhesion Test
  • 27. Heat Treatment Pre- Heating Post Weld Heat Treatment (SR)
  • 28. Other Products • Heavy & Complex Structures • Light building structures • Pre-Engineered Steel Buildings (PEBs) • Light Gauge Structures (LGS) Buildings
  • 29. HEAVY & COMPLEX STRUCTURES
  • 30. Linear Assembly of Columns
  • 31. 3 & 4 Mtr Beams for Power Plants
  • 32. Heavy Columns
  • 33. 33 Jindal Power - Tamnar
  • 34. LIGHT BUILDING STRUCTURES
  • 35. 35 Hostel Buildings - Raigarh
  • 36. 36 Residential Building
  • 37. 37 Auditorium
  • 38. 38 JPL-Tamnar Office Building
  • 39. 39 Office Buildings Under construction
  • 40. 40 OP-Jindal Institute of Technology RAIGARH
  • 41. Pre-Engineered Steel Buildings (PEBs)
  • 42. 42 JSPL- Plate Mill RAIGARH
  • 43. 43 Structures Fabrication Plant RAIGARH
  • 44. 44 LGS Plant RAIGARH
  • 45. 45 Beam Welding Plant RAIGARH
  • 46. Light Gauge Structures (LGS) Buildings
  • 47. 47 G+3 Residential Building RAIGARH
  • 48. 48 Hostel Building Expansion with LGSRAIGARH
  • 49. 49 Few Key Customers
  • 50. JSPL Structural Steel Division: Can Offer : Institutional Buildings Platform & foot-over bridges Workshops Commercial Buildings Committed to serve all needs.
  • 51. Thank You