water borne coatings

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water borne coatings

  1. 1. By Shrikant Athavale Prathith Consultants Pune India 03 June 2013 28-01-2014 1
  2. 2. Background Water Borne Technology is going to be the future in true sense . Thanks to the ever growing Petroleum based products , as well as the scarcity . We are now offering a variety of Adhesives and Coatings , based on water borne technology. These products are eco friendly Cost effective User friendly Free of Fire Hazards Free of health hazards Free of VOC concerns 28-01-2014 2
  3. 3. The Water borne Technology that we offer  Pressure sensitive Adhesives  Bonding or Lamination adhesives (Contact Adhesives )  release coatings  Paper coatings with Water Resistant / Repellency  Paper coatings with Flame retardant cum water repellency  re Moisten able adhesives  coating for Paper saturation / Impregnation  water proof coatings for Fabrics  water proof coatings , coupled with Flame retardancy for Fabrics  formulations for Casting Films , to replace PVC film  Formulations for the manufacture of Split Leather 28-01-2014 3
  4. 4. The Water borne Technology that we offer  Pressure Sensitive Adhesives 28-01-2014 4
  5. 5. Water based Pressure Sensitive Adhesives We now offer Technology for formulations and compounding methods to manufacture WB PSA’s , based on  Pre Vulcanized Natural Rubber latex  SBR Latex AND  Optimize WB Acrylic PSA’s 28-01-2014 5
  6. 6. Water based Pressure Sensitive Adhesives We now offer Technology for formulations and compounding methods to manufacture WB PSA’s , based on Nat Rubber Latex , Pre Vulcanized Natural Rubber latex ,SBR Latex ,Optimize WB Acrylic PSA’s These adhesives are very cost effective , because , the Resins , the Fillers, the A/o and the Plasticizer emulsions , are manufactured in-house 28-01-2014 6
  7. 7. Compounding Guidelines for PSA’s based on Pre Vulcanized Natural Rubber latex Tackifying Resin Emulsions Filler Emulsions Anti Oxidant Emulsions Plasticizer Emulsions X Linking agent emulsions 28-01-2014 Water Borne PSA 7
  8. 8. Guidelines for Resin Emulsion Preparation Tackifying Resin Emulsions based Poly Terpene Resins Poly Terpene Resins Phenol Formaldehyde Resin Ester Gum Resins Hydro Carbon Resins Liq. Resins Zinc Resonate 28-01-2014 8
  9. 9. Compounding Guidelines for PSA’s based on SBR latex Tackifying Resin Emulsions Filler Emulsions Anti Oxidant Emulsions Plasticizer Emulsions X Linking agent emulsions 28-01-2014 Water Borne PSA 9
  10. 10. Compounding Guidelines for Optimising WB Acrylic PSA WB Acrylic PSA Tackifying Resin Emulsions Anti Oxidant Emulsions X Linking agent emulsions 28-01-2014 High Peel Water Borne Acrylic PSA 10
  11. 11. Adhesive Application / Coating Methods Gravure Gravure + Myer Bar 28-01-2014 11
  12. 12. Adhesive Application / Coating Methods Kiss Air Knife 28-01-2014 12
  13. 13. Applications PSA’s based on Pre Vulcanized Nat Rubber Latex For the manufacture of Surface Protection Tapes Gen packaging Tapes Water proof Tapes 28-01-2014 13
  14. 14. Applications PSA’s based on SBR Latex For the manufacture of Surface Protection Tapes HvAc Insulation Tapes Water proof Tapes 28-01-2014 14
  15. 15. Applications PSA’s based on Optimize WB Acrylic PSA’s For the manufacture of Surface Protection Tapes Double Side Tapes Water proof Tapes Electrical Insulation Tapes Surgical Tapes Heat and Cold Insulation Tapes 28-01-2014 15
  16. 16. Applications Photographs For Surface Protection 28-01-2014 16
  17. 17. Applications Photographs For Packaging 28-01-2014 17
  18. 18. Applications Photographs For Water Proof Tapes 28-01-2014 18
  19. 19. Applications Photographs Electrical Insulation Tapes 28-01-2014 19
  20. 20. Applications Photographs Optimize WB Acrylic PSA’s Heat and Cold Insulation Tape 28-01-2014 20
  21. 21. Applications Photographs Optimize WB Acrylic PSA’s Surgical Tapes 28-01-2014 21
  22. 22. The Water borne Technology that we offer  Pressure sensitive Adhesives  Bonding or Lamination adhesives (Contact Adhesives )  release coatings  Paper coatings with Water Resistant / Repellency  Paper coatings with Flame retardant cum water repellency  re Moisten able adhesives  coating for Paper saturation / Impregnation  water proof coatings for Fabrics  water proof coatings , coupled with Flame retardancy for Fabrics  formulations for Casting Films , to replace PVC film 28-01-2014 22
  23. 23. Water based Bonding or Lamination adhesives (Contact Adhesives ) Contact Adhesives are used For bonding and lamination applications , of Similar or dissimilar materials 28-01-2014 23
  24. 24. Applications (Contact Adhesives ) For Bonding two dissimilar substrates Like Foam to 28-01-2014 Fabrics Foil Paper Wood Other foam Rubber 24
  25. 25. Application / Coating Methods (Contact Adhesives ) 28-01-2014 25
  26. 26. Applications Photographs Bonding Glass wool with Alu Foil PIR Rigid Foam Bonding with our Water Borne Adhesive Bonding Glass wool with Non Woven 28-01-2014 26
  27. 27. Applications Photographs EVA foam bonding with Wood Felt Bonded with Non Woven 28-01-2014 27
  28. 28. Applications Photographs PU Foam laminated with EVA Foam Nitrile Rubber Foam with Reinforced PSA 28-01-2014 Nitrile Rubber Foam Laminated with Aluminium Foil , FSK 28
  29. 29. Applications Photographs PU Foam laminated with FSK ( Film + scrim + Kraft Paper ) Nitrile Rubber Elastomeric Foam , Pipe laminated with FSK , Alu Glass , Fibre Glass cloth ( PR Coated ) EVA Foam laminated with Alu Foil , Alu Glass 28-01-2014 29
  30. 30. Water based Bonding or Lamination adhesives (for Carpet) Bonding Adhesives are used For bonding and lamination applications , of Carpet manufacturing 28-01-2014 30
  31. 31. 28-01-2014 31
  32. 32. 28-01-2014 32
  33. 33. Water based , Re Moisten able adhesives 28-01-2014 33
  34. 34. Compounding Water based , re Moisten able adhesives Modified Starch Hot Water Wetting Agent Anti Oxidant Emulsion High Peel Water Borne Acrylic PSA 28-01-2014 34
  35. 35. Applications / Coating Methods Water based , re Moisten able adhesives 28-01-2014 35
  36. 36. Applications Water based , re Moisten able adhesives Packaging Tapes Labels Bio Degradable Packaging Tapes 28-01-2014 36
  37. 37. Applications Photographs 28-01-2014 37
  38. 38. Applications Photographs 28-01-2014 38
  39. 39. Water based Release coatings 28-01-2014 39
  40. 40. Water based Release coatings Silicone Base Non Silicone Base 28-01-2014 40
  41. 41. Applications / Coating Methods Water based release coatings 28-01-2014 41
  42. 42. Applications Water based release coatings Silicone Release Liners Back Sizing for paper Tapes Back Sizing for Film Based Tapes 28-01-2014 42
  43. 43. Applications Water based release coatings Silicone Release Liners On Poly Coated paper On barrier coated paper Crepe paper 28-01-2014 43
  44. 44. Applications Water based release coatings Back Sizing for paper Tapes For Masking Tape Bio Degradable paper tape Surface protection tapes Surgical paper / non woven tapes 28-01-2014 44
  45. 45. Applications Water based release coatings Back Sizing for Film Based Tapes Surface Protection tape High peel self wound tapes based on film / synthetic Fabrics / glass cloth No Noise BOPP Packaging Tapes 28-01-2014 45
  46. 46. Applications Photographs 28-01-2014 46
  47. 47. Applications Photographs For Fabrics based Tapes Fibre Glass Cloth Tapes Uni and Bi directional Polyester Tapes 28-01-2014 47
  48. 48. Applications Photographs For Pet / PE , film based Tapes PET Application Tape 28-01-2014 PET Holding Tape PE Surface Protection Tape 48
  49. 49. No Noise BOPP Applications Coating 28-01-2014 49
  50. 50. Adhesive Application Methods Gravure &Myer bar / Kiss Coating Method for WB Acrylic . The release coating is applied by Gravure method. 28-01-2014 50
  51. 51. Coating methods 28-01-2014 51
  52. 52. 28-01-2014 52
  53. 53. Machine Design 28-01-2014 53
  54. 54. Machine Photo 28-01-2014 54
  55. 55. Product Construction 28-01-2014 55
  56. 56. advantages No / Low Noise No Noise Pollution while Processing No Noise pollution while Packing Printable / Writable 28-01-2014 56
  57. 57. Water based , Paper coatings with Water Resistance / Repellency 28-01-2014 57
  58. 58. Compounding Latex Wax Emulsions Wetting Agent Anti Foam agent Water repellent coating 28-01-2014 58
  59. 59. Applications / Coating Methods 28-01-2014 59
  60. 60. Applications Water repellent Corrugated Boxes For Food packing For Pharmastical packing For Industrial packaging For other packaging applications Paper bags For courier For food packaging Industrial packaging For pharma packaging Soap Wrappers Other Packaging Applications. Food Wrappers Industrial product wrappers 28-01-2014 60
  61. 61. Applications Photographs 28-01-2014 61
  62. 62. Water Proof Coating For Building and Construction 28-01-2014 62
  63. 63. 28-01-2014 63
  64. 64. Water based , Paper coatings with Flame retardancy cum water repellency 28-01-2014 64
  65. 65. Compounding For Flame retardancy / water repellency Latex Wax Emulsions Flame Retardant emulsions Anti Foam agent Anti Foam agent Flame Retardant Coating 28-01-2014 65
  66. 66. Applications Water based , Paper coatings with Flame retardancy cum water repellency Flame Retardant and water repellent Paper for specialty packaging applications 28-01-2014 66
  67. 67. Water based coating for Paper saturation / Impregnation 28-01-2014 67
  68. 68. Compounding Water based coating for Paper saturation / Impregnation Synthetic Rubber Latex Wax Emulsions Filler emulsions Anti Foam agent Paper saturation Coating 28-01-2014 68
  69. 69. Applications Method Photographs 28-01-2014 69
  70. 70. Applications Water based coating for Paper saturation / Impregnation Base paper for Crepe paper Masking General packaging And Other applications 28-01-2014 70
  71. 71. Water based , water proof coatings for Fabrics 28-01-2014 71
  72. 72. Compounding Water based , water proof coatings for Fabrics PV NR Latex Wax Emulsions Filler emulsions Anti Foam agent Water proof Coating 28-01-2014 72
  73. 73. Applications Water based , water proof coatings for Fabrics For the manufacture of Water proof cloth tapes , by replacing  the conventional Nitrocellulose based solvent borne compound  The poly coated fabrics 28-01-2014 73
  74. 74. Applications Photographs Get more photo’s on Water proof tape 28-01-2014 74
  75. 75. Breathable Water Proof Coating For Woven / Non Woven Fabrics 28-01-2014 75
  76. 76. 28-01-2014 76
  77. 77. Water based , water proof coatings , coupled with Flame retardancy for Fabrics 28-01-2014 77
  78. 78. Compounding Water based , water proof coatings , coupled with Flame retardancy for Fabrics Latex FR Filler Emulsions FR Plasticizer emulsions Anti Foam agent Latex compound for FR Properties 28-01-2014 78
  79. 79. Applications / Coating Methods For water proofing 28-01-2014 79
  80. 80. Applications / Coating Methods For Adhesive Coating 28-01-2014 80
  81. 81. Applications Photographs Flame retardant tape in Variety of colors 28-01-2014 81
  82. 82. Applications Photographs Flame retardant coated fabric in Variety of colors 28-01-2014 82
  83. 83. Water based , formulations for Casting Films , to replace PVC film 28-01-2014 83
  84. 84. Compounding Water based , formulations for Casting Films , to replace PVC film Latex Filler Emulsions Plasticizer emulsions Anti Foam agent Wetting agent Latex compound for casting 28-01-2014 84
  85. 85. Applications Water based , formulations for Casting Films , to replace PVC film This is useful in the manufacture of Cast film in line with the coating machine , for the manufacture of Electrical insulation tapes , that can replace PVC tape 28-01-2014 85
  86. 86. Water based , formulations for split leather manufacturing 28-01-2014 86
  87. 87. Compounding Water based , formulations for split leather PU emulsion Filler Emulsions Plasticizer emulsions Anti Foam agent Wetting agent PU compound for skin formation 28-01-2014 87
  88. 88. Applications This is useful in the manufacture of split Leather Manufacturing 28-01-2014 88
  89. 89. Applications Method First Pass Water borne adhesive is coated on release liner, by comma coating method , the same is dried in the drying tunnel and then it is laminated with the leather sheets at the lamination end. We have specially designed the lamination , so that leather can feed in sheet form with help of a conveyor 28-01-2014 89
  90. 90. Applications Method Second Pass On another release liner , water borne , polyurethane , skin coat is applied , dried, and rewound. 28-01-2014 90
  91. 91. Applications Method Third pass In this pass the body coat is applied on , the same side as skin coated side , earlier in second pass. The dried web is wound on the rewind station. 28-01-2014 91
  92. 92. Applications Photographs 28-01-2014 92
  93. 93. For more Information : www.psadhesive.com Contact Details Email Personal Email Cell 28-01-2014 : ceo@psadhesive.com : psatechno@gmail.com : 00 91 7588288204 93
  94. 94. Tell me more The heart of a meaningful conversation Designed to share knowledge and Understanding for mutual benefit 28-01-2014 94

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