Automated Storage and Retrieval Systems            Solutions for Staging, Sequencing, and Order Fulfillment
Integrated technology for your staging, sequencing,replenishment, and order fulfillment needs.
Dematic Heritage of InnovationDematic provides Automated Storage and Retrieval Systems(AS/RS) designed to fit your individ...
Mini-Load Systems    High Density Storage for Small SKUs    Dematic Mini-Load Automated Storage and Retrieval Systems    a...
Dematic Mini-Load Product Line                                                                                        Dema...
Retrieval Made Easy                                                         Two gripper extractors on a single            ...
Proven ExperienceDematic’s extensive AS/RS applicationexperience in different industrial and distributionmarkets provides ...
Unit-Load Systems                                               Dematic Unit-Load systems are designed                    ...
This AS/RS moves multiple pallet loads of barrels.   9
Unit-Load technology can be utilized in a variety                                                                         ...
Load handling devices must manipulate product gently, efficiently, andprecisely — and must be compact in order to minimize...
AS/RS Interfacing Systems     Moving Materials     Interfacing transportation systems route product to and from     Automa...
Interfacing systems include:• Conveyor systems• Automatic Guided Vehicle Systems (AGVS)• Robotics• Palletizing/de-palletiz...
Software & Controls     Dematic IT StagingDirector® is a modular software program     designed to enhance the functional o...
Dematic Storage Control System (SCS) is the PC basedsystem that controls Storage Retrieval Machine (SRM) functionand movem...
Life Cycle             Investments that Last                                     At Dematic, craftsmanship is not a lost a...
AS/RS final assembly.                   Complete functional testing of SRM and load                 handling device is per...
Technical Specifications     Unit-Load AS/RS Solutions*                           DEMATIC                        DEMATIC  ...
About DematicProduct Technologies                                About Dematic• Product technologies                      ...
www.dematic.com                                                                                                           ...
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A018 as rs-brochure_screen1

  1. 1. Automated Storage and Retrieval Systems Solutions for Staging, Sequencing, and Order Fulfillment
  2. 2. Integrated technology for your staging, sequencing,replenishment, and order fulfillment needs.
  3. 3. Dematic Heritage of InnovationDematic provides Automated Storage and Retrieval Systems(AS/RS) designed to fit your individual application needs, andinterfacing transportation technology that completes yoursystem. Conveyors, automatic guided vehicles, software andcontrol systems can be included as part of a comprehensivesupply chain solution. Our 70 year history, including ourlegacy Demag products, gives us unique knowledgeand experience from installing over 9500 Storage RetrievalMachines (SRMs) and 3500 AS/RS worldwide. Our systemshave a reputation for unmatched reliability.Dematic has the widest selection of SRMs, load handling devices,interfacing transportation technology, and controls in the industry.This allows us to provide an integrated solution optimized to meetyour needs. Reduced floor space, just-in-time inventory, loweroperating costs, as well as gentle handling and accuracy are a fewof the time-tested benefits of a Dematic AS/RS solution. To satisfyindividual needs, we offer a comprehensive line of automated mini-load and unit-load storage systems that:• Adapt to your storage strategy (FIFO, LIFO) Contents:• Improve control over inventory Mini-Load Systems 4• Reduce inventory Unit-Load Systems 8• Provide security and safety• Improve customer service AS/RS Interfacing Systems 12• Reduce product damage Software & Controls 14• Reduce labor cost Lifecycle 16• Improve floor space utilization Technical Specifications 18• Eliminate excessive / repetitive handling• Reduce delays About Dematic 19• Improve logistics• Improve housekeeping• Increase worker safety• Lower operating costs 3
  4. 4. Mini-Load Systems High Density Storage for Small SKUs Dematic Mini-Load Automated Storage and Retrieval Systems are designed to handle trays, totes and cartons. A Mini-Load AS/ RS delivers product to and from task workers or transportation systems quickly and easily. Standard models are mated to extraction/insertion components and tailored to your individual product size and type. Pick-up and delivery stations and interfacing transportation systems are also designed specifically for your operation. All Dematic Mini-Load AS/RS offer fast pick-up and delivery, dense storage and quiet operation. State-of-the-art computer architectures coordinate input and output activity. Mini-Load AS/RS control systems can interface with your Warehouse Management System creating complete supply chain accountability. A Mini-Load AS/RS that handles totes and interfaces with a conveyor system. This Mini-Load shuttle handles metal containers full of books for a university.4
  5. 5. Dematic Mini-Load Product Line Dematic Mini-Load AS/RS solutions offer: • High speed automated order fulfillment • Ultra-dense storage • Accurate replenishment Lifting Beam • Quiet operation • High throughput • “Goods to the person” order selection Lifting Beam 10 m/ 32 ft Lifting Beam Mini-Load AS/RS technology easily Lifting Beam handles plastic totes of products. Lifting Beam SR-M 50/1 SR-M 100/1 SR-M 100/2 SR-M 300/1 SR-M 300/2 SR-M 50/1 SR-M 50/1 SR-MSR-M 100/1 SR-M 100/2 100/2 100/1 100/1 SR-M 300/1 SR-M SR-M 300/1 SR-M 300/1 300/2 SR-M 300/2 SR-M SR-M 50/1 SR-M 50/1 SR-M 100/1 SR-M SR-M 100/2 SR-M 300/1 SR-M 300/2 10 m/ 32 ft 14 m/ 46 ft 14 m/ 46 ft Lifting Beam Lifting Beam100/1 SR-M 200/2 100/2 SR-M 300/1 SR-M 300/1 SR-M 100/2 SR-M 300/2 SR-M 300/2 1 SR-M SR-M 300/2 18 m/ 60 ft 20 m/ 65 ft 5
  6. 6. Retrieval Made Easy Two gripper extractors on a single SRM handling two totes at a time. We have a wide range of proven load handling attachments to handle loads of almost every conceivable shape and size. One example is our pneumatic gripper which securely holds and extracts cartons that may not be in the best condition. The design features of the load handling attachments facilitate space- saving storage. Single or multiple load handling attachments can handle several boxes or bins simultaneously, increasing system performance. We also offer various other extraction devices. Pneumatic gripper for single Pneumatic gripper for double Dematic Lifting Beam. deep storage. deep storage.6
  7. 7. Proven ExperienceDematic’s extensive AS/RS applicationexperience in different industrial and distributionmarkets provides a knowledge basis for newcustomer applications. We specialize in stagingsystems for food and beverage, frozen food,general merchandise, hardware, newspapers,chemicals, and manufacturing, as well as nicheapplications for mini-load systems, such aslibrary or small parts management systems.Dematic provides stand-alone or fully integratedsystems that employ AS/RS for storage,staging, work-in-process/assembly, modulereplenishment, and order fulfillment. Ourmodular, flexible technology can be customizedto meet any customer requirement. “Goods to the person” order fulfillment. 7
  8. 8. Unit-Load Systems Dematic Unit-Load systems are designed to handle a variety of standard and custom Solutions for Large Loads loads, including pallets, rolls, and containers. Unit-Load pallet handling machines utilize lifting carriages equipped with telescopic forks, satellites, or other load extracting devices. Single deep, double deep or deep lane storage configuration loads can be accommodated. Alternative, pre-engineered extraction/insertion devices are available to suit your product type and size. Large products are handled gently and consistently. Storage Retrieval Machines can be mated to transfer cars that allow them to work multiple aisles within the rack. Many types of interfacing transportation systems are available. The latest controls technology for automatic or manual Unit-Load machines makes them efficient and accurate. Machine controls can interface with your Warehouse Management System to improve product flow and tracking. Reliability and ease of maintenance are engineered into each machine. Transfer cars with integrated input/output conveyor move storage and retrieval machines from aisle to aisle. SR-U 1000/1 SR-U 1000/2 SR-U 1200/1 SR-U 1500/1 10 m/ 32 ft 24 m/ 78 ft 30 m/ 98 ft 46 m/ 150 ft8
  9. 9. This AS/RS moves multiple pallet loads of barrels. 9
  10. 10. Unit-Load technology can be utilized in a variety of applications including the food and beverage industry, chemicals/pharmaceuticals, or specific solutions for deep-freeze storage or integrated order-picking. From pallet handling systems, to textile reels, to order picking and picking stock replenishment, Dematic has the breadth of experience to supply you with an AS/RS that fits your supply chain needs. High performance, cost effectiveness, space efficiency and reliability, are just some of the significant attributes of a Dematic AS/RS. A SRM services multiple storage aisles. Unit-Load AS/RS offer: Load handling devices include: Load handling device design criteria includes: • Real time inventory control • Single deep load shuttles • Automatic or manual operation • Double deep load shuttles • Product/container type, weight, and size • Quiet and gentle handling • Deep lane satellite load shuttles • Single or multiple deep storage • Ultra-dense storage • Multiple load handling devices • Single or multiple product pick-up and delivery based on performance needs A satellite pallet shuttle This single deep pallet shuttle Order fulfillment AS/RS can be accommodates deep lane storage. handles heavy loads. utilized to replenish picking modules.10
  11. 11. Load handling devices must manipulate product gently, efficiently, andprecisely — and must be compact in order to minimize aisle and storagecell size. Precise placement in and out of storage cells allows maximumstorage space utilization. Dematic load handling devices require minimumoperating space, creating optimum storage density. Load handling devicesare performance matched to throughput rates, assuring product will arriveon time, every time. Dematic’s vast experience in fitting products tothe application gives us the ability to provide you with the best solution. Dairy products pallet loads being transferred to a delivery station. Hardware staging and order picking. 11
  12. 12. AS/RS Interfacing Systems Moving Materials Interfacing transportation systems route product to and from Automated Storage and Retrieval Systems. Transportation systems can include conveyor, automatic guided vehicles and automated electrified monorail. The system choice must match the throughput capabilities of the AS/RS, and it must coordinate the AS/RS input and output process. From frozen food storage, to pallet handling systems, to work-in-process operations, AS/RS interfaces with order processing station. Dematic can provide a complete, integrated AS/RS interfacing transportation system. Product size and type, as well as routing, and throughput needs are some of the factors that determine the type of interfacing equipment to be used. Routing demands and throughput rates are also key considerations. Complex automated systems are computer driven and can interface with Warehouse Management Systems. This system interfaces with automatic guided vehicles to keep aisleways open.12
  13. 13. Interfacing systems include:• Conveyor systems• Automatic Guided Vehicle Systems (AGVS)• Robotics• Palletizing/de-palletizing• Automated electrified monorail• Stretch wrappers• Scales and sizing stationsDematic BK-25 conveyor provides transportationbetween AS/RS and order fulfillment workstations. 13
  14. 14. Software & Controls Dematic IT StagingDirector® is a modular software program designed to enhance the functional operation of Automated Storage Retrieval Systems (AS/RS) and the associated, integrated conveyor delivery and take-away system. By acting as middleware between the Host Computer/WMS system and the machine level controls, StagingDirector provides a window of functions that allow users to maximize the efficiency of their AS/ RS investment. StagingDirector offers comprehensive inventory control and reporting. Real-time decision making control and AS/RS component status are provided utilizing the Windows® operating system. The software is pre-engineered and modular for flexibility, and is optimized for access through the Dematic IT Portal, so users have a single point of access to all Dematic IT Warehouse Control Software (WCS). With StagingDirector, the functional features of simple or complex systems are easily configurable. The system can be configured with automatic carrier routing, static or dynamic storage location assignments, round robin aisle selection, specific customer business rules, product attributes and automatic or manual order activation. Dematic supplies complete, easy to understand documentation for StagingDirector online, as well as direct system upgrades and support via the Internet. Host Computer/ WMS Remote Stations Dematic IT Staging Director Server and Controls StagingDirector workstation operator interface. SRM Controller PLC for: Conveyor Size/ Weigh Scanners StagingDirector architecture.14
  15. 15. Dematic Storage Control System (SCS) is the PC basedsystem that controls Storage Retrieval Machine (SRM) functionand movement. SCS provides a real time, graphical interfaceof AS/RS functions, device level I/O and performance in a userfriendly Windows® environment.The Storage Control System (SCS) offers viewing and editing ofAS/RS machine parameters. SCS also records an operationallog that tracks system events, and message exchange, to higherlevel controls.Dematic offers long term SCS support with remote diagnosis andsystem updates. Direct online system and support is also available. Graphical interface screens for the SCS. 15
  16. 16. Life Cycle Investments that Last At Dematic, craftsmanship is not a lost art. Quality is our trademark. From research and development, to state-of-the-art manufacturing, to comprehensive on-site system testing, we understand that quality products mean long term productivity for our customers. Modular components allow AS/RS to be custom fitted to your needs, and provide consistent quality from machine to machine. Dematic utilizes state-of-the-art commercially available drives and positions technologies in the manufacturing of our SRMs. To keep on-site commissioning times to a minimum, each storage and retrieval machine is subject to complete testing prior to being shipped. All machine functions are tested using customer software. And, Dematic AS/RS solutions meet international quality standards. Customer training programs bring your staff up to speed with your AS/RS. The programs offer in-depth education on your specific equipment and controls. Dematic’s after sale service keeps your AS/RS running at peak efficiency. 24/7 emergency service is available and our spare parts, product upgrades, and modernization programs provide maximum up-time and throughput. Extractor device testing.16
  17. 17. AS/RS final assembly. Complete functional testing of SRM and load handling device is performed on each machine. State-of-the-art paint technologies are utilized to prevent corrosion. 17
  18. 18. Technical Specifications Unit-Load AS/RS Solutions* DEMATIC DEMATIC DEMATIC DEMATIC SR-U1000/1 SR-U1200/1 SR-U1500/1 SR-U1000/2 SRM Design Single-Mast Single-Mast Single-Mast Double-Mast SRM Max Height 10 m (33 ft) 30 m (100 ft) 46 m (150 ft) 24 m (78 ft) Load Capacity 1000 kg (2200 lbs) 1200 kg (2640 lbs) Std. 1500 kg (3300 lbs) Std. 1000 kg (2200 lbs) Std. 1500 kg (3300 lbs) Opt. 2000 kg (4400 lbs) Opt. 1200 kg (2640 lbs) Opt. Speed Horizontal 230 m/min (755 ft/min) 240 m/min (790 ft/min) 240 m/min (790 ft/min) 160 m/min (525 ft/min) Vertical 23 m/min (75 ft/min) 85 m/min (280 ft/min) 290 m/min (295 ft/min) 60 m/min (195 ft/min) Acceleration Horizontal 0.52 m/s2 (1.7 ft/s2) 0.78 m/s2 (2.6 ft/s2) 0.52 m/s2 (1.7 ft/s2) 0.52 m/s2 (1.7 ft/s2) Vertical 0.7 m/s2 (2.3 ft/s2) 1.3 m/s (4.3 ft/s ) 2 2 1.3 m/s2 (4.3 ft/s2) 0.65 m/s2 (2.1 ft/s2) Load Handling Suitable for Pallets, Containers, Rolls, Fixtures, etc. Devices Depending on the application, the following devices are available: • Telescopic shuttle (single or double deep) • Satellite (for deep lane storage) • Multiple load handling devices available for some applications Aisle Width (min.) 1200 mm (48 in) 1200 mm (48 in) 1550 mm (61 in) 1500 mm (61 in) Control System PC Windows® or PLC Aisle Transfer Yes, with transfer unit No Mini-Load AS/RS Solutions* DEMATIC DEMATIC DEMATIC DEMATIC DEMATIC SR-M50/1 SR-M100/1 SR-M200/2 SR-M300/1 SR-M300/2 SRM Design Single-Mast Single-Mast Double-Mast Single-Mast Double-Mast SRM Max Height 10 m (33 ft) 14 m (46 ft) 18 m (60 ft) 14 m (46 ft) 20 m (66 ft) Load Capacity 50 kg (110 lbs) 50 kg (110 lbs) x 2 50 kg (110 lbs) x 4 340 kg (750 lbs) 340 kg (750 lbs) Speed Horizontal 240 m/min (790 ft/min) 360 m/min (1180 ft/min) 360 m/min (1180 ft/min) 230 m/min (755 ft/min) 240 m/min (790 ft/min) Vertical 120 m/min (395 ft/min) 180 m/min (590 ft/min) 180 m/min (590 ft/min) 80 m/min (260 ft/min) 180 m/min (590 ft/min) Acceleration Horizontal 5.7 m/s2 (18.7 ft/s2) 5.2 m/s2 (17.1 ft/s2) 3.5 m/s2 (11.5 ft/s2) 1.3 m/s2 (4.3 ft/s2) 1.95 m/s2 (6.4 ft/s2) Vertical 3.0 m/s2 (9.8 ft/s2) 2.7 m/s2 (8.9 ft/s2) 2.7 m/s (8.9 ft/s ) 2 2 1.3 m/s2 (4.3 ft/s2) 2.6 m/s2 (8.5 ft/s2) Load Handling Suitable for Totes, Cartons, Trays Devices Quantity Single Multiple Depth Single Single/ Double/ Double Wide Type Depending on the application, the following devices are available: Pin Extractor (Tray) Telescopic Table Side Grippers Pneumatic Gripper Belt Conveyor/ Belt Table/ Extractor/ Combinations Aisle Width (min.) 750 mm (29.5 in) 850 mm (33.5 in) 850 mm (33.5 in) 1,000 mm ( 39.5 in) 850 mm (33.5 in) Control System PC Windows® or PLC * Actual Values may differ depending upon specific design requirements.18
  19. 19. About DematicProduct Technologies About Dematic• Product technologies Dematic designs, builds, & life cycle supports logistics solutions that optimize• Package and pallet handling conveyors material & information flow — from receiving to shipping, within the four walls of• Low, medium, and high rate linear sorters the factory, warehouse, or distribution center.• AS/RS (unit-load, mini-load, tote)• Automatic Mixed Case Palletizing (AMCAP) Dematic offers a consultative holistic engineering approach. This method• Voice & light directed picking systems drives the development of non-biased, data driven logistics solutions that• Crossbelt and tilt tray unit sorters optimize the user’s supply chain. A typical Dematic solution is built around• Order consolidation chutes & pack out process improvements, material handling technology, and software. System• Order packing stations configurations may be manually operated, mechanized or automated.• Singulators & other special handling equipment• Trailer loading conveyors Our single source, vertically integrated capability reduces time, cost, & risk.• Warehouse Control Systems (WCS) This is accomplished by owning & controlling design services, real time WMCS• Visualization & performance monitoring software software, material flow technologies, along with best in class engineering,• Automatic Guided Vehicles (AGV) project management, & customer services.Engineering Services Dematic is dedicated to improving logistics results. To that end, we guarantee• Supply chain and distribution network analysis successful system performance.• Operations planning• Labor optimization• Solution development & validation• Facility layout & design• Simulation modeling• Product handling testingCustomer Services• Parts distribution center: Memphis, TN• 100 technicians in 18 locations• System modernization & upgrades• Maintenance service contracts• 24/7 365 phone support• Emergency service• Scheduled preventive maintenance• Remote monitoring• Modernization & upgrades• Resident maintenance program• Rapidship conveyor products/parts 19
  20. 20. www.dematic.com © Dematic Corp. | Order-No. BR-1026 | Printed in USA 09/11United States Canada Europe Asia PacificDematic Corp. Dematic Limited Dematic GmbH & Co. KG Dematic PTY Ltd.507 Plymouth Avenue NE 6750 Century Avenue Friedrich-Ebert-Anlage 36 24 Narabang WayGrand Rapids, Michigan 49505 Suite 302 60325 Frankfurt am Main Belrose NSW 2085USA Mississauga, Ontario L5N 2V8 Germany AustraliaPhone: +1-877-725-7500 Phone: +1-877-567-7300 Phone: +49 (69) 244 333-151 Phone: +61-9486-5555Fax: +1-616-913-7701 Fax: +1-905-363-6969 Fax: +49 (69) 244 333-200 Fax: +61-9486-5511usinfo@dematic.com info@dematic.com info@dematic.com info.anz@dematic.com

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