دليل تجارب الاسفلت المختبرية - Asphalt Experiments Guide Laboratory
Rong Vo Catia V5 Projects And Fea And Msc Adams Simulations
1. Engineering Portfolio of projects accomplished
in France, in the UK and in Canada
Online Engineering portfolio: http://slidesha.re/RongVo-Eng
LinkedIn: ca.linkedin.com/in/rongvo/
Email: rongvo@gmail.com
Cellular: (438) 401-0000
Rong Vo, BEng, MSc
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2. Mass Transit/Transportation projects
• 100% Electric Bus platform from the ground up, budget of
CAD$60MM
• BART contract, 775 trains for Bay Area Rapid Transit, US$2.5B
• R179 NYCT contract, 300 subway cars for Metropolitan
Transportation Authority, US$ 599MM
• BiLevel contract, 60 trains for Go Transit, CAD$ 200MM
• Shore Supply Receptacle for Victoria Line Upgrade and Sub
Surface lines contract s (London Underground), £1.4M
• Junction Box for Rhaetian Railway in Switzerland,
UNESCO World Heritage Site , £0.5M
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3. Project while working as a Consultant at Novabus, Canada
100% Electric Bus platform from the ground up
Confidential work not allowed to be shown as the Bus has not been unveiled to the
public yet
100% Electric Bus platform from the ground up, budget of CAD$60MM
• Managed up to 2 designers, 1 engineer and 1 trainee engineer
• Defined new interior styling with Industrial designer, new layout adding 5 more seats
• Achieved 14% cost reduction for passenger seats, 9% cost reduction for interior finish and 2% weight reduction overall,
compared to existing bus platform
• Implemented lean engineering process to track and help project meeting key milestones
• Full ownership for design, development, integration and testing of the following systems :
- Composite structural floor with integrated heating pad and floor covering
- Seat tracks, cantilever mounted passenger seats, ADA and CSA wheelchair restraint and passenger assists
(stainless steel stanchions, wireless next stop buttons)
- Interior finish (side walls, modesty panels, window moldings, hard trims, wheel house covers, ITS box)
- Vision 360 camera, exterior lights, OLED screen, stop displays, USB chargers, mirrors, extinguisher
- Bumpers, base light and bulkhead up to preliminary design concept
• Supported build of 1 demo bus to be unveiled at APTA Atlanta 2017
• Vehicle testing at PMG Proving ground (water test, NVH test, track test, climate chamber test) 3
4. Project while working at Bombardier Transportation, Canada
APTA Passenger seat – BART contract
Existing Vs New Passenger seat
BART contract, 775 trains for Bay Area Rapid Transit, US$2.5B. Responsible for mechanical integration of APTA
passenger seats:
• Sourced, evaluated and selected seat supplier
• Worked with seat supplier and industrial designer to develop existing seat to meet BART’s specification (APTA,
modularity, comfort, aesthetic) and integrated them within the train
• Liaised with seat supplier and prototype center to build soft and hard mock up, part of an extensive passenger
outreach
• Supplier management from engineering side during contract execution
• New seat advantages compared to existing seat: http://www.bart.gov/about/projects/cars/customer-feedback
• Passenger outreach: http://www.bart.gov/about/projects/cars/new-features
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5. Project while working at Bombardier Transportation, Canada
Schedule of finishes – BART contract
Full scale hard mock up of two-thirds of a train
Responsible for Color Material and Finishes:
• Managed industrial designer, converted ideas into manufacturable designs and defined all Color Material and
Finishes for inside, outside the train and cab area
• Worked with supply management to ensure sourcing of the finishes
• Supported prototype center to build a full scale mock up of two-thirds of a train for public outreach
• Unveiling of the mock up to the public:
http://www.youtube.com/watch?v=DrNyHvyb59A&list=PL5C1619308424340A
https://www.youtube.com/watch?v=n83PSQF1ycs
• Delivery of 1st train: https://www.youtube.com/watch?v=CoZCUQ3mPKM 5
6. Project while working at Bombardier Transportation, Canada
Color Material and Finishes – R179 NYCT contract
R179 NYCT contract, 300 subway cars for Metropolitan Transportation Authority, US$ 599MM. Lead schedule of
finishes:
• Reversed engineered to define Color Material and Finish for inside, outside the train and cab area (paint, powder
coat, anodizing, HPL, melaminium…) to meet MTA ‘s specification
• Worked with supply management to ensure sourcing of the finishes
• Got approval of every single CMF by liaising with customer
• Supported prototype center to build full scale mock up car with finishes as per production car
• Liaised with design center so finishes are properly defined on manufacturing drawings
• Defined the process to become a Bombardier’s standard
• Delivery of 1st train: https://www.youtube.com/watch?v=Mi-iAOZX9dg
Full scale hard mock up of a cab car
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7. Project while working at Bombardier Transportation, Canada
Passenger seat – BiLevel contract
Make-Existing seats Vs
Buy-New passenger seats
BiLevel train contract, 60 trains for GoTransit, CAD$ 200MM. Responsible for mechanical integration of:
• Passenger seats
- Sourced, evaluated and selected seat supplier
- Supplier management from engineering side during contract execution
- Business case Make Vs Buy to convince internal customers (PM and Finance) and GoTransit
• Floor heaters from Notice To Proceed (NTP) to Preliminary Design Review (PDR)
• Stanchions, from NTP to PDR
• Plywood floor, from NTP to PDR
• Finished floor (carpet and Baultar embedded with High Performance Photoluminescent marking) from NTP to
PDR
• Delivery of 1st train: https://www.youtube.com/watch?v=3jKlBtX9X0I
Interior finish Train delivered
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8. Project while working at LPA Niphan Systems, UK
Shore supply receptacle for Bombardier Transportation UK
Contract worth £1.4M
Project ownership : from design through to product delivery
• 3D Catia V5 assembly made of 162 parts
• Compression molding (mounting plate, cover lid, insulators)
• CNC Machining (back plate, contact pins, cover lid hinges, hinges,
switch shaft, switch shaft housing, handle)
• Sheet metal folding (switch bracket)
• Sand casting (handle)
• Sealing (“O” rings, foam gasket)
• Bonding (labels)
• Standard parts (3 positions switch, fasteners and crimp tags)
• Maintenance manual and technical manual
Shore Supply Receptacle designed with Catia V5R19
Shore Supply Receptacle fitted on train
Victoria Line Upgrade and Sub Surface
lines Shore Supply Receptacle for
London Underground
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9. Project while working at LPA Niphan Systems, UK
Junction Box for Rhaetian Railway in Swizerland
UNESCO World Heritage Site
Contract worth £0.5M
Project ownership: from design brief through to product delivery
• 3D Catia V5 assembly made of 141 parts
• Sand casting (junction box, terminal block and cable gland)
• Sheet metal folding (lid cover)
• CNC Machining (junction box, terminal block, insulating plates,
cable gland)
• Stamping (gasket to achieve IP rating)
• Bonding and riveting (labels)
• Standard parts (crimp tags and fasteners)
• Anti corrosion painting Junction box installed on train
Junction box designed with Catia V5R17
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10. Automotive projects
• Automatic connection for Renault Laguna 3
• Jumper coil cable for Volvo trucks
• Kinematic of rear lounge seat with 14 way adjustments
• MSc Thesis: SAE Formula student car_path follower model
• FEA and Dynamic Analysis of Aston Martin Vanquish’s double
wishbone front suspension
• FEA Analysis of 2005 SAE Formula student car space frame chassis
• Modeling of Scuderia Ferrari F1
• BEng Final year project : Tether car
• Team member of “Hyperbole” competed at 2004 Shell Eco
Marathon: prototype achieved 647 Km (402 miles) with 1L of
unleaded 95
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11. Project while working at Compagnie Deutsch Orléans, France
Automatic connection for Renault Laguna 3
Work accomplished:
CAD work done with Solid Works
FEA Compression test done with Cosmos Works
Connector fitted underneath rail of front seat:
• Plastic injection molding (connector molding,
upper and lower locking plate)
• Sheet metal folding (strengthening plate)
• Stamping and folding (hermaphrodite contacts)
Connector fitted on chassis, under front seat:
• Plastic injection molding (connector molding,
upper and lower locking plate, supporting plate)
• Flat spring
• Stamping and folding (hermaphrodite contacts)
Automatic connector installed Connector fitted underneath rail of front seat
Connector fitted on chassis, under front seat
Hermaphrodite contacts
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12. Project while working at Compagnie Deutsch Orléans, France
Jumper coil cable for Volvo Trucks
Jumper coil cable for trucks
Work accomplished:
• Carried out GD&T study
• Stack dimensioning study
• Created Assembly instruction
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13. 13
Rear lounge seat (14 ways seat), sheet metal work and kinematic simulation done with Catia V5R24:
• 6 adjustments of the seat (fore-and-aft position, height up or down and angle pitching forward or back)
• Backrest recline
• Headrest recline
• Leg support recline and extension
Kinematic of rear lounge seat with 14 way adjustments
14. Characteristic of car
• Alloy steel pipes space frame chassis, TIG
welded, with engine mounted at the back
(increasing chassis’s rigidity)
• Front suspension: independent double wishbone
with push rod and bell crank mechanism and anti-
roll bar
• Rear suspension: independent double wishbone
with push rod and bell crank mechanism
• Rack and pinion steering system
• Fully locked differential
• Glass fiber bodywork (master model made of full
scale clay model, vacuum injection molded)
MSC.Adams/View model
• Car modeled as a linkage model
• Model equipped with a dummy engine and a locked limit
slip differential
• Fiala tire model
• PID controller
• The model is able to follow the racing line
3D Track under MSC.Adams/View
• Car driven around track to capture GPS data
• GPS data to create track on Microsoft Excel
• Excel-Adams software to generate road data file
SAE Formula student car 3D Track of Leeds, UKMSC.Adams model
Click picture below to watch
simulation carried out with
MSC.Adams/View
Project during MSc in Automotive Engineering, Coventry University, UK
Thesis: SAE Formula student car_path follower model
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15. Project during MSc in Automotive Engineering, Coventry University, UK
Analysis of Aston Martin Vanquish’s double wishbone front suspension
Aston Martin
Vanquish’s double
wishbone front
suspension
MSC.Adams/View analysis
• 3G Bump load cases
• 1G braking load cases
• 0,75G cornering load cases
ANSYS analysis
• 3G Bump load cases
• 1G braking load cases
• 0,75G cornering load cases
MBS: MSC.Adams/View analysis FEA: ANSYS analysis
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16. 2005 SAE Formula student car Bending stress of roll over bar
Frontal impact, at 30g, of
space frame chassis
Torsional stiffness of space
frame chassis
Click picture below to watch
simulation carried out with
MSC. Adams/View
Project during MSc in Automotive Engineering, Coventry University, UK
Analysis of 2005 SAE Formula student car
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17. Project during BEng, Coventry University, UK
F1 of Scuderia Ferrari used for the Canadian grand prix, June 2002
Modeling work done with Catia V5R15
Modeling work achieved using the following modules:
•Generative Shape design
•Free style shape
• Part design
• Assembly design
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18. • Defined and modeled the engine required (over square
engine, engine speed)
• Sized the front and rear axles (axles diameter,
bearings, tires and rims)
• Investigated the most suitable type of transmission
and calculated the bevel gear ratio
• Designed the fuel tank and sketched the chassis
• Modeled the bridle according to technical regulations
• DMU Kinematics (engine, universal joint, bevel gear)
Engine and universal joint transmission Bevel gear and rear axle
Tether car designed with Catia V5R13
Tether car
Click on the picture on the
right hand side to watch
the video of the simulation
done with Catia V5
Kinematcis
Project during BEng, Coventry University, UK
Final year project : Tether car
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19. Aerospace projects
• Crocodile cable carrier for the Airbus A380
• Aircraft power supply connector
• Helicopter ground power supply connector
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20. Project while working at LPA Niphan Systems, UK
Crocodile cable carrier for the Airbus A380
Triple Crocodile in use at London Heathrow airport Quad Crocodile cable carrier
modeled with Catia V5R19
Responsible for the entire aircraft product range: business worth £1.3M/Year
• 3D Catia V5 assembly made of +1 200 parts
• Aluminium structure (H frame, trolley)
• Sheet metal folding (junction boxes, U channels, cover lids, connector holster)
• Water cutting (pivot arms, pivot plates)
• CNC machining (mounting blocks, packers)
• Welding (H frame, trolley, junction boxes, basket, stop post)
• Bonding (labels, door sealings)
• Anti corrosion painting
• Standard parts (thrust washers, bearings, castor wheels, fasteners, crimp tags, bump stops, terminal rails…)
• Packaging (transport frame, wiring diagram) 20
CROCODILE
21. Project while working at LPA Niphan Systems, UK
Aircraft power supply connector
200V AC, 400Hz aircraft power supply connectors , equipped with PCB, pushbuttons, LED’s and insertion switch
Project ownership : from design through to product delivery
• 3D Catia V5 assembly made of 113 parts
• Plastic injection molding (main body, inner connection, switch plates)
• Rubber injection molding (front detachable, handle, cable bungs)
• Stamping (gasket)
• Sealing (filler, switch gasket ,“O” rings)
• CNC Machining (power and control tubes)
• Silver plating (power and control tubes)
• Standard parts (switches, LEDs and fasteners)
• Packaging (specially made box, assembly instruction sheet, health and safety data sheet)
Power supply connector designed
with Catia V5R17
Power supply connector used at airports in the UK
and overseas
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22. Project while working at LPA Niphan Systems, UK
Created winning conceptual design of
helicopter ground power supply connector
Confidential work not allowed to be shown to the public
Project for the National Defence and the Canadian Forces
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