7-9 September 2010                                    Hilton Orlando – Orlando, Florida F-35 IUID Program  Implementation ...
7-9 September 2010           Hilton Orlando – Orlando, FloridaCTOL, STOVL and CV   Test Flights                           ...
7-9 September 2010                                           Hilton Orlando – Orlando, Florida                        F-35...
7-9 September 2010                                            Hilton Orlando – Orlando, Florida                         F-...
7-9 September 2010                                      Hilton Orlando – Orlando, Florida                     F-35C CVF-35...
7-9 September 2010                                      Hilton Orlando – Orlando, Florida                       Partners  ...
7-9 September 2010                                                                                                        ...
7-9 September 2010                                     Hilton Orlando – Orlando, Florida                       Major Deliv...
7-9 September 2010                  Hilton Orlando – Orlando, FloridaOSD IUID Selection Guide                             ...
7-9 September 2010                                              Hilton Orlando – Orlando, Florida        F-35 IUID Selecti...
7-9 September 2010                                    Hilton Orlando – Orlando, Florida              Supplier Requirements...
7-9 September 2010                                          Hilton Orlando – Orlando, Florida            F-35 UID Label Re...
7-9 September 2010                 Hilton Orlando – Orlando, FloridaF-35 Aircraft Nameplate                               ...
7-9 September 2010                                              Hilton Orlando – Orlando, Florida               Supplier D...
7-9 September 2010                                           Hilton Orlando – Orlando, Florida                       Suppl...
7-9 September 2010                                          Hilton Orlando – Orlando, Florida                       LM I-G...
7-9 September 2010                                                            Hilton Orlando – Orlando, Florida           ...
7-9 September 2010                                                                           Hilton Orlando – Orlando, Flo...
7-9 September 2010                                           Hilton Orlando – Orlando, Florida         Scanning of UID on ...
7-9 September 2010                                      Hilton Orlando – Orlando, FloridaMechanic selects the Scan UID ico...
7-9 September 2010                 Hilton Orlando – Orlando, Florida1. The IUIDmark on thepart’s label.         2. The mec...
7-9 September 2010                            Hilton Orlando – Orlando, FloridaAfter the scan, themechanic connects therea...
7-9 September 2010                                     Hilton Orlando – Orlando, Florida  The Actuator CAGE, Original Part...
7-9 September 2010                        Hilton Orlando – Orlando, FloridaThe Actuatorinstalled on theaircraft with the U...
7-9 September 2010                                             Hilton Orlando – Orlando, Florida             UID Shop Floo...
7-9 September 2010                                Hilton Orlando – Orlando, Florida                    Summary• Clear requ...
7-9 September 2010        Hilton Orlando – Orlando, FloridaQUESTIONS?                                       27
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The F-35 and UID

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The F-35 and UID

  1. 1. 7-9 September 2010 Hilton Orlando – Orlando, Florida F-35 IUID Program Implementation Bill StillLockheed Martin Aeronautics © 2010 Lockheed Martin Corporation 1
  2. 2. 7-9 September 2010 Hilton Orlando – Orlando, FloridaCTOL, STOVL and CV Test Flights 2
  3. 3. 7-9 September 2010 Hilton Orlando – Orlando, Florida F-35A CTOL F-35A – Conventional Take Off and Landing (CTOL) variant willreplace U.S. Air Force F-16s and A-10s, as well as aircraft employed by seven allied nations. 3
  4. 4. 7-9 September 2010 Hilton Orlando – Orlando, Florida F-35B STOVLF-35B Short Takeoff/Vertical Landing (STOVL) variant will replace U.S. Marine Corps AV-8B Harriers and F/A-18s, U.K. Royal Air Force andRoyal Navy Harrier GR.7s, GR.9s and Sea Harriers and Italian Harriers. 4
  5. 5. 7-9 September 2010 Hilton Orlando – Orlando, Florida F-35C CVF-35C Carrier Variant (CV) will replace U.S. Navy F/A-18s. 5
  6. 6. 7-9 September 2010 Hilton Orlando – Orlando, Florida Partners Lockheed Martin is developing the F-35 with its principal industrial partners, Northrop Grumman and BAE Systems. Partner countries are the United Kingdom, Italy, theNetherlands, Turkey, Canada, Australia, Denmark and Norway. The F-35 program has about 900 suppliers worldwide. 6
  7. 7. 7-9 September 2010 Hilton Orlando – Orlando, Florida CTOL Manufacturing Sequence Flow J291 J294 SIDE PANEL AFT EQUIPMENT LH ASSEMBLY BAY ASSEMBLY J712 ENGINE J475 J714 FLAPERONS UPPER WING Wing to NACELL J353 FIXED TIP INNER WING SKINS Body E J292 CENTER FUSELAGE MODULE 2 FS496- J293 Fairings SKINS SIDE PANEL L/H DUCT ASSEMBLY LOWER WING J480 556 J280 FORWARD EQUIPMENT J354 RH ASSEMBLY SKINS SUBSTRUCTURE MILL BAY ASSEMBLY CENTER FUSELAGE INNER WING BUILD-UP; Auto-drill; UNDERSTRUCT R/H DUCT ASSEMBLY MODULE 1 FS425-472 J290 NACELLE SKIN URE SUBSTRUCTURE COMPONENT MATE J461 (LH) / J462 (RH) INSTL & MOLDABLE SHIM APPLICATION J440 BUILD-UP; Auto-drill; J270 INLET LIPS J711 OUTER WING SUBSTRUCTURE NACELLE SKIN INSTL TEMPORARY SKIN DEBURR LEADING BUILD-UP; AUTODRILL UPPER AND STRUCTURE, INSTALL INSTALLATION & J355 EDGE FLAPS LOWER SKINS; INSTL WTBF SPLICE AREA NUT AUTODRILL CENTER TANK DETAILS; FINAL INSTL LOWER PLATES; FUEL SEAL; COCKPIT STRUCTURE WING SKINS;INSTL NUTPLATES; Upper/Lower ASSEMBL FUEL SEAL; FINAL INSTL & TEST J470 FLOORS Straps J260 (No SWBS Number for J351 CONDUITS, BAY PAINT INNER WING MODULE 1 FLOOR & AF-14 and on per CR- FS 270-365 CENTER TANK & 2 ASSY; NACELLE CONSOLE 013699) STRUCTURE, SPLICE INSTL; DRILL & INSTALLATION BRACKETS & SYSTE J430 INSTL UPPER & LOWER J350 J460 ACCESS STRAPS AND SUBSYSTEMS & EQUIPMENT J250 FS 270-425 UPPER MATE INSTL COMPLETION & OUTER WING TO INNER FIXED SKIN; DRILL I&R BAY PAINT ASSEMBLY • ARRESTING GEAR ACTUATOR FUNCTIONAL TEST WING MATE; SUB- HOLE PATTERNS; AFT DUCT & TANK J240 • AVIONICS RACKS FRAME INSTL; INSTL NUTPLATES; TUBE & WIRE • HEAT EXCHANGERS REMAINING WTBF FUEL SEAL; BAY PAINT J356 J345 HARNESS INSTL EODAS • IN FLIGHT REFUEL RECEPTICLE) DETAILS INSTL; FS 365-425 AUTODRILL, • IN FLIGHT REFUEL RECEPTICLE DOOR PARTIAL SYS INSTL AFT DUCT NUTPLATE ACTUATORS STRUCTUR INSTALLATION • OBIGGS J450 FWD J230 DOOR RIGGING, SEAL J200 UPPER SKIN • PAO PUMP RESERVOIR FUSELAGE SKIN & & TEST DRILL SPLICE AREA; FORWARD FUSELAGE PANELS & • WEAPON BAY DOOR CONTROLLERS LOOSE SYSTEMS ACCESS • WEAPON BAY DOOR POWER DRIVE UNIT BORE MLG & DRAG LINK; ASSEMBLY COMPLETE INSTALLATIO J330 COMPONENT FORWARD PANELS • EODAS FINAL PREP UPPER WING S N STRUCTURE COMPLETE, SKINS FUSELAGE SKINS & DOORS NLG DOORS J341, J342, INSTALLATION J343 J220 FS 365-425 J570 NOSE LANDING GEAR FINAL SYSTEMS AND LOWER CTR FUS R/H BOOM SUBASSEMBLIES ASSEMBLE, SHIM J320 J420 FUNCTIONAL TEST (No SWBS SYSTEMS INSTALLATION IFRR DOORS & DRILL Final Install Fixed Upper Skins Numbers for AF-8 J560 SUBSTRUCTURE, & TEST and on per CR- & Fuel Covers; Install Fixed 013699) R/H BOOM MC EEE JOINTS Wing Tip Edges & Fairings; MAIN LANDING GEAR GUN VENT UPPER / LOWER J310 Wing Exterior; Combined Fuel CM DOORS ACCESS PANELS DOOR SURFACES MILL / DOOR CLOSE-OUT Tank Leak Test; LE Actuators & DOORS J571 J550 DRILL & FINAL INSPECT L/H BOOM J210 R/H BOOM (FOG) ASSEMBLE, FINAL FINISHES DEBURR, WET J300 (CTOL/CV) J540 SHIM & DRILL R/H BOOM ASSEMBLE SUBSTRUCTUR CENTER FUSELAGE WEAPONS BAY J561 E, ASSEMBLY COMPLETE J834 COMPLETE DOORS L/H BOOM MC EEE JOINTS & SHIP CANOPY UPPER SKIN MLG J530 UPPER / LOWER • MLG CHINES BUILD-UP INSTALL & CENTER CLOSE-OUT RH BOOM SURFACES MILL • FUSELAGE FAIRINGS PAINT FUSELAGE PANELS INSTALL J551 / DRILL INTERNAL BAYS LOOSE SYSTEMS & L/H BOOM (FOG) MAIN LANDING COMPONENT • ADVANCED ESA RADAR ARRESTING GEAR TEST FLUID DEBURR, WET GEAR DOORS J541 S J862 DOORS SYSTEMS ASSEMBLE • EOTS GUN L/H BOOM AFT FUSELAGE • DMC COMPUTER COMPLETE FINAL FINISHES J500 • VMC COMPUTER UPPER SKIN J860 • 28V CONVERTERS AFT FUSELAGE FUSELAGE INSTALL & • 28V & 270V BATTERIES ARRESTING GEAR J531 PREP FOR SHIP STRUCTURE PAINT • AILERON ACTUATORS LH BOOM AND SHIP MATE J511 INTERNAL • FLAPERON ACTUATORS INSTALL BAYS J515 TAIL HOOK SYSTEMS & TEST • IPP TURBOMACHINE NOSE RADOME AND TRESSLE J520 EXTERNAL • RUDDER ACTUATORS FLUID SYSTEMS FINISHES J753 ASSEMBLY BOOM • H/T ACTUATORS STRUCTURAL VERTICAL TAIL (CTOL, CV) VERTICAL TAIL • FIRE EXTINGUISHERS MATE, INSTALL & RUDDER TIPS EJECTION J851 ASSEMBLY COMPLETE • FLAPERON E/Us SEAT Lockheed Martin CROSS SHIP SYSTEMS & J751 RUDDER, LEADING EDGES, BUILD-UP ELECTRICAL RUDDERS SEAL INSTALLATION & Northrop Grumman TEST EXTERNAL FINISHES J510 J850 AFT FUSELAGE SUBSYSTEMS HORIZONTAL TAIL MATE / TAIL BAE Systems LOOSE SHIP J752 ASSEMBLY COMPLETE INSTALLATION COMPONENTS LEADING CONTROL J852 Fokker SUB-ASSEMBLIES EDGES SURFACES HORIZONTAL TAIL & EDGES EDGES INSTALLATION & J611 EXTERNAL FINISHES VERTICAL TAIL J830 LOOSE SHIP • STARTER / GENERATOR FINAL COMPONENTS J742 • MAIN HYDRAULIC PUMPS ASSEMBLY J620 J612 TRAILING EDGES • SKATE ASSEMBLY & SYSTEMS TEST VERTICAL TAILS PREP FOR SUB-ASSEMBLIES • SIDE LINK ASSEMBLE, SHIM SHIPMENT & • LUBE OIL PUMP (CTOL/CV) & DRILL SUB- SHIP J741 • THRUST PINS STRUCTURE J621 LEADING EDGES J831 J619 • PTMS VALVES HORIZONTAL TAIL MILL & DRILL J630 • MAIN FUEL LINE ENGINE BUILD-UP J613 LOOSE SHIP INNER / HORIZONTAL • ENG BLEED DUCT EXTERNAL COMPONENTS OUTER TAILS • ESG OIL RESEVOIR SURFACES FINISHES ASSEMBLE, • HYD HOSE ASSEMBLIES J825 J618STRIP DOWN, (FOG) SHIM & DRILL Ground Ops J616DEBURR, NUT SKIN J629 SUB- (Fuel Op/Wt, J622PLATES & WET INSTALLATI MILL & DRILL UPPER STRUCTURE IPP Run, Eng PREP FOR ASSEMBLE ON / LOWER SURFACES Runs) SHIPMENT & (FOG) SHIP J617 J623 SYSTEMS J628 EXTERNAL INSTALLATION MILL & DRILL FINISHES J820 BUMP FINAL STRUCTURE J624 EXTERNAL (FOG) INSTALL FINISHES J627 UPPER SKIN, STRIP DOWN, BUMP DEBURR & STRUCTURE & J810 INSTALL NUT J625 J801 J805 FIELD FAIRINGS PLATES SYSTEMS FLIGHT LINE FINAL FINISHES OPERATIONS J626 OPS AND RCS 7 INSTALLATIO CTOL WET ASSEMBLE N & TEST J800 (AIRWORTHINE TESTING STRUCTURE & AIRCRAFT COMPLETE SS) 07 JANUARY 2010 INSTALL LOWER SKIN
  8. 8. 7-9 September 2010 Hilton Orlando – Orlando, Florida Major Deliveries NGC - Center FOKKER - Misc Fuselage Doors Lockheed Martin BAE - Aft Fuselage, Palmdale -Horizontal & Vertical Tails Control Surfaces and Edges 8
  9. 9. 7-9 September 2010 Hilton Orlando – Orlando, FloridaOSD IUID Selection Guide 9
  10. 10. 7-9 September 2010 Hilton Orlando – Orlando, Florida F-35 IUID Selection Process Output End Items Aircraft/SE/ AME/TrainersEmbedded DoD Air Vehicle Hardware Serially Configuration ItemsManaged Parts Depot Level Repairable Other End Item Embedded Items 10
  11. 11. 7-9 September 2010 Hilton Orlando – Orlando, Florida Supplier RequirementsThree Major Supplier Actions:• Develop Engineering (Unless Build-to-Package (BTP) Supplier) • Review and approval by Prime (LMA, BAE, NGC)• Create UID Label • Ensure HRI and MRI Compliance (MIL-STD-130) • Supplier Responsible for Verification and Validation• Submit Data for each Delivered Part • First time submittals to F-35 Data Library • Future submittals via LM UID Portal 11
  12. 12. 7-9 September 2010 Hilton Orlando – Orlando, Florida F-35 UID Label Requirements• F-35 Suppliers create labels in compliance with MIL-STD-130 – Design Authority Suppliers can use any material and marking method that meets the F-35 operational environment. The supplier must certify to MIL-STD-130 for verification requirements. – BTP suppliers create labels in compliance with MIL-STD- 130, LMA-PN008 and released engineering. • Approved materials are Photo-metal, Polyester and Tedlar decals. • LMA is currently testing DPM methods• Text Element Identifier format (TEI) 12
  13. 13. 7-9 September 2010 Hilton Orlando – Orlando, FloridaF-35 Aircraft Nameplate 13
  14. 14. 7-9 September 2010 Hilton Orlando – Orlando, Florida Supplier Data RequirementSuppliers are required to submit UID records using a Excel template foreach part shipped.• The spreadsheet requires additional columns for Purchase Order and Line Item numbers. • When parts are received at LM Aero a query is made to I-GUIDES that looks for records with the same PO/Line Item numbers as the parts that were received. • If three parts are received, but only two records reside in I-GUIDES, the parts are held in receiving until the additional records are added or corrected in I-GUIDES. 14
  15. 15. 7-9 September 2010 Hilton Orlando – Orlando, Florida Supplier Portal• The spreadsheets can be directly imported by suppliers using Lockheed Martin’s Supplier UID Portal.• Once a submittal is made an email response will include an Excel file showing error or acceptance messages. 15
  16. 16. 7-9 September 2010 Hilton Orlando – Orlando, Florida LM I-GUIDESIntegrated Global UID Enterprise Solution (I-GUIDES) is LockheedMartin’s UID database. Below a query can be made on PurchaseOrder and Line Item numbers and all UID records received for aparticular PO can be reviewed. 16
  17. 17. 7-9 September 2010 Hilton Orlando – Orlando, Florida I-GUIDES Query ResultReturn query shows 11 records received for this PO/Line Item. UID PO Number PO Line ItemD941172ZXX63042-00010041 623003 0003D941172ZXX63042-00010042 623003 0003D941172ZXX63042-00010043 623003 0003D941172ZXX63042-00010044 623003 0003D941172ZXX63042-00010045 623003 0003D941172ZXX63042-00010046 623003 0003D941172ZXX63042-00010047 623003 0003D941172ZXX63042-00010048 623003 0003D941172ZXX63042-00010049 623003 0003D941172ZXX63042-00010050 623003 0003D941172ZXX63042-00010051 623003 0003 11 records found displayed on 1 page 17
  18. 18. 7-9 September 2010 Hilton Orlando – Orlando, Florida Data Flow DB QueriesParts are UID Marked Parts Received at LM Receiving/ I-GUIDES for UID at Source Aero Fort Worth Purchasing Record for Part I-GUIDES DB Received Record Not Record Grief Status until Data Found Found Added or Corrected in I-GUIDES Parts Issued to Aircraft for Installation UID Data Available for: Automated • Field R&R Logistics • Maintenance Actions Integrated Engineering •Supply Chain Transactions System Data Base Part Scanned into Parent & Children Shop Floor UIIs Submitted to Manager DoD Registry after Registry A/C Delivery 18
  19. 19. 7-9 September 2010 Hilton Orlando – Orlando, Florida Scanning of UID on Production LineUID Parts are scanned prior to installation. Once a part is scanned,the Shop Floor Manager (SFM) program queries I-GUIDES for amatching data record.Mechanic opens theActuator installation operation in SFM 19
  20. 20. 7-9 September 2010 Hilton Orlando – Orlando, FloridaMechanic selects the Scan UID icon in the operation step of SFM to begin IUID collection 20
  21. 21. 7-9 September 2010 Hilton Orlando – Orlando, Florida1. The IUIDmark on thepart’s label. 2. The mechanic searches for the IUID mark following SFM instructions to observe and record3. Mechanic IUID.scans the IUIDwith hand heldreader. 21
  22. 22. 7-9 September 2010 Hilton Orlando – Orlando, FloridaAfter the scan, themechanic connects thereader to the computerto transfer the scaninformation to SFM.SFM is linked to I-GUIDESand the pop-up in thispicture shows the datahas been retrievedsuccessfully. Themechanic checks theserial number, cage codeand part number. 22
  23. 23. 7-9 September 2010 Hilton Orlando – Orlando, Florida The Actuator CAGE, Original Part Number and SerialNumber = UII D821062ARV01110-00080013 are collected and linked to the parent aircraft UII. 23
  24. 24. 7-9 September 2010 Hilton Orlando – Orlando, FloridaThe Actuatorinstalled on theaircraft with the UIDmark visible. 24
  25. 25. 7-9 September 2010 Hilton Orlando – Orlando, Florida UID Shop Floor Callboard Action• If the record is not found in I-GUIDES, the technician must manually enter the required data fields and a Callboard action is logged.• A F-35 UID integrator must resolve the issue to close out the call board request. 25
  26. 26. 7-9 September 2010 Hilton Orlando – Orlando, Florida Summary• Clear requirements and upfront coordination with suppliers are essential in receiving correct UID marks and associated data submittals.• Check points within the process help ensure correct marks and data are available when parts are scanned prior to installation.• UID data is linked across multiple LMA databases (I-GUIDES, Automated Logistics Integrated System, SAP) and provides asset management throughout production and sustainment processes. 26
  27. 27. 7-9 September 2010 Hilton Orlando – Orlando, FloridaQUESTIONS? 27
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