Why Document My Facility By Penrod Services C I F M Oct 30 2009

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Penrod provides all stages of engineering CAD support and documentation, from concept design and layout services to facility layouts and Building Information Models (BIM), LEAN process documentation, and project management support. Also Penrod Services provides custom fabrication and installation of geosynthetics through N.A.L. Services, Inc.

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Why Document My Facility By Penrod Services C I F M Oct 30 2009

  1. 1. Telephone (864) 386-9625 www.penrodservices.com
  2. 2. Why document my facility? Telephone (864) 386-9625 www.penrodservices.com
  3. 3. Who We Are • Randi J Handshoe, Managing Partner • Penrod Services • Mauldin, South Carolina • Over 20 years of CAD experience • Drive Automotive Industries, Cosma International, AIM Systems, TBMC Telephone (864) 386-9625 www.penrodservices.com
  4. 4. Facility Layout • Road Map • Facility & Property • Trip Planning • Facility Expansion or Change Telephone (864) 386-9625 www.penrodservices.com
  5. 5. Manual Facility Drawings • Manual Drawing • Blue Line Copy of Manual Drawing • B&W Copy of Manual Drawing • Maintainability • Copies • Project Use for RFP’s • Daily Usage Telephone (864) 386-9625 www.penrodservices.com
  6. 6. Manual Drawing of a Facility Telephone (864) 386-9625 www.penrodservices.com
  7. 7. CAD Facility Drawings • Electronic Drawing • B&W or Color Copies • Maintainability • Copies • Project Use for RFP’s • Daily Usage Telephone (864) 386-9625 www.penrodservices.com
  8. 8. CAD Drawing of a Facility Telephone (864) 386-9625 www.penrodservices.com
  9. 9. Comparing Drawings Manual Layout CAD Layout Telephone (864) 386-9625 www.penrodservices.com
  10. 10. Documentation Cost Internally Performed Externally Performed • Facility Department • CAD Support Supplier – Part of daily tasks – Specific task from customer – Facility is priority – Assigned Designer – Billed for project hours only – Budget existing – Depending on supplier, no overtime hours • Engineering Department – When completed, designer – Non daily tasks, extra hours moves onto next project from – Department work priority other customer – Usually overtime involved – Not in department budget Telephone (864) 386-9625 www.penrodservices.com
  11. 11. Documentation Cost Payback • Time Reductions • Process Improvements • Maintenance Assistance • Planning Cost Telephone (864) 386-9625 www.penrodservices.com
  12. 12. Facility Layout Types • Property Management • Warehousing • Industrial/Manufacturing Telephone (864) 386-9625 www.penrodservices.com
  13. 13. Property Management • Area Planning • Construction • Code Required Drawings • Marketing Telephone (864) 386-9625 www.penrodservices.com
  14. 14. Warehousing • Area Planning • Floor Optimization • Process Planning • Marketing Telephone (864) 386-9625 www.penrodservices.com
  15. 15. Industrial/Manufacturing • Process Planning • Floor Optimization • Facility Upgrades • Future Expansion Planning Telephone (864) 386-9625 www.penrodservices.com
  16. 16. Facility Layout Usage • Maintenance • Fire Protection • Production • Scheduling/Logistics Telephone (864) 386-9625 www.penrodservices.com
  17. 17. Maintenance • Process Mechanical & Electrical • Waste Streams • Process Areas • Maintenance Planning Telephone (864) 386-9625 www.penrodservices.com
  18. 18. Fire Protection • Fire Alarm Node Point Locations • Fire Zones/Areas • Fire Extinguishers • Evacuation Routes Telephone (864) 386-9625 www.penrodservices.com
  19. 19. Production • Equipment Locations • New/Upgraded Equipment • Process Planning (LEAN) Telephone (864) 386-9625 www.penrodservices.com
  20. 20. Scheduling/Logistics • Raw Material • Purchased Components • Work In Process & Finished Goods Telephone (864) 386-9625 www.penrodservices.com
  21. 21. LEAN Processes The Plant Layout drawing is one of the foundational tools for Lean Transformation and Lean Layout. The significant cost savings are achieved through operating waste reduction. The Layout drawing is an integral part of the analysis phase, as it will be used to calculate: space utilization, material flow distances, transportation waste, motion waste and more. Patrick Ferguson, Anything Lean (www.anythinglean.com) Telephone (864) 386-9625 www.penrodservices.com
  22. 22. LEAN Process Examples The Plant Layout is used as a tool to make a visual representation of the current process flow. The layout drawing can be cut into pieces to work on lean layout cell design and plant layout development. Patrick Ferguson, Anything Lean (www.anythinglean.com) Telephone (864) 386-9625 www.penrodservices.com
  23. 23. LEAN Process Examples For 5S (Visual Factory) sustaining, a difficult part of lean, the plant layout is used in creating the 5S maps and scorecards proven to be most effective. A basic layout is often used for project proposals to visually represent a transformation concept. Patrick Ferguson, Anything Lean (www.anythinglean.com) Telephone (864) 386-9625 www.penrodservices.com
  24. 24. LEAN Process Examples This CAD drawing shows the end result of cellular manufacturing implementation and space creation at a furniture manufacturing facility. The plant layout drawing was the primary tool used for the development and implementation of the cell and plant layout improvements in a 12-week rapid implementation program. The space created allowed for the absorption and closure of operations in offsite rental facilities and returned the company to profitability. Patrick Ferguson, Anything Lean (www.anythinglean.com) Telephone (864) 386-9625 www.penrodservices.com
  25. 25. Conclusion • Planning • Processes • Cost Savings Telephone (864) 386-9625 www.penrodservices.com
  26. 26. CAD Tips • Double CAD XT (Free Download) • Layers • Blocks • Attributes Telephone (864) 386-9625 www.penrodservices.com
  27. 27. Credits Patrick Ferguson Don De Mott patrickferguson@charter.net don@marketingsyndicate.com Anything Lean Marketing Syndicate, Inc. (865) 934-7772 (864) 962-5201 Telephone (864) 386-9625 www.penrodservices.com
  28. 28. Telephone (864) 386-9625 www.penrodservices.com

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