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MENA Energized: Regional Challenges to "Green the Power" Sector July 28, 2009
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Session4 wind turbine services as driving force for know how transfer authored and_or presented by emad ghaly
1.
Service Presentation
Wind Turbine Services as Driving Force for Know-how Transfer Siemens Renewable Energy Emad Ghaly, June 2009 © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 1
2.
Content Siemens Overview Wind Industry
Development and Trends Siemens history with Wind Technology Siemens Offerings for Wind Services Portfolio Services Regional Setup Closing © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 2
3.
Answers provided by
15 Divisions in three Sectors Sectors Divisions Industry Automation Osram Drive Technologies Industry Solutions Industry Building Technologies Mobility Oil & Gas Power Transmission Renewable Energy Power Distribution Energy Fossil Power Generation Imaging & IT Healthcare Workflow & Solutions Diagnostics © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 3
4.
Wind Technology development Key
industry-wide factors since 2000 New Grid Requirements significantly increased for flexibility Variable Speed Dominance with different converter systems Aerodynamic Improvements and Rotor Loading has been decreasing; shift towards lower mean wind speeds Offshore Wind power best practices for infrastructure and installation solutions Overall Trends: - Turbine sizes will continue to grow, but much slower than before - Reliability will be even higher priority than now - Focus on weight reductions will increase - New manufacturing and transportation concepts will be developed Power conversion: Generator excitation will be with permanent magnets Machinery and support structure: Hybrid structures will become common Grid interaction: - Wind turbines have to be ”power plants”, not just ”energy plants” © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 4
5.
Recognized leader in
engineering and reliability Installed base worldwide: > 7,790 turbines with > 8,800 MW capacity Multi-MW class Pitch technology with variable speed MW class SWT-2.3-82 VS and SWT-2.3-93: 1501 WTG CombiStall technology SWT-3.6-107: 98 WTG SWT-1.0-54: 356 WTG SWT-1.3-62: 1,520 WTG SWT-2.0-76: 165 WTG SWT-2.3-82: 506 WTG SWT-3.6-107 kW class Stall technology SWT-2.3-82 SWT-0.6-44 : 1,316 WTG SWT-2.3-101 < 600 kW: 2,330 WTG SWT-2.0-76 SWT-2.3-82 VS SWT-1.3-62 SWT-2.3-93 SWT-1.0-54 SWT-0.6-44 Former product portfolio Current product portfolio WTG = Wind turbine generator (as per December 31, 2008) © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 5
6.
Wind power: The
most important “new” renewable energy source is spreading to more countries Total wind power market Wind Operations and Maintenance bn €/a (nominal, 2.5% inflation) Accounting for 20-25% of total production costs 216 per kilowatt hour, O&M can simply not be ignored Upside 53 Potential 8 RoW 62 Asia Pacific Recent turbine failures have only highlighted the 86 damage your farm can suffer if you ignore O&M 10 3 47 North America 29 30 18 9 9 26 46 Europe 12 Can you afford not to be operating at possible 2006-2008 2015-2019 2025-2030 maximum capacity? Source: Siemens Energy MOP3 scenario “Base Case” 2008 O&M can make or break your project, tipping it from being a profitable investment opportunity to a loss making failure FP&L Horse Hollow, Texas, 300 MW total, 2.3 MW wind turbines © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 6
7.
High Level of
Expertise in all phases of a wind power plant project Planning Service and Expansion Siting guidance Financing packages Inspections Insurance packages Maintenance programs Network evaluation Modernizations Extensions Repairs Spare parts Training Global service network Construction Operation Product delivery Project management Operation & maintenance Installation agreements Commissioning Monitoring Turnkey experience Diagnostics Local presence around the globe © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 7
8.
Service Product Portfolio Areas
of Expertise “ Local Resources & know how are driving forces behind fulfillment” 1 2 3 Life Cycle Management Scheduled Maintenance Monitoring • Maintenance Planning • Maintenance Work • Remote Monitoring* • Site Communication • Logistical Support • Turbine Condition • Modification & • Service Tools Monitoring Upgrades • SCADA / WTC3 • Balance of Plant • Technical Support* Operation Management Areas of Warranty Management • Yield Management Expertise • Fault Analysis • Spare Parts 4 7 • Fleet Management • Warranty Planning • Load balancing and forecasting Warranty Obligation Training • Availability Warranty • Healthy and Safety • Extended Part • Service and Defect Warranty Maintenance 6 5 * Support from HQ © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 8
9.
Siemens Service is
a global organization with local set up Siemens has a global service organization to ensure highly qualified personnel are deployed on time Think Regional Organization Follows global processes Global and tools Ensures high quality and safety standards along the lifecycle of wind turbines and wind power plants Manages Service Region as regional entrepreneur Resources, skills and experience are Act transferred locally, optimizing response time Local and interaction Provides feedback to HQ with local knowledge and experience; drives improvement ideas Maximizes the customer value from the power plants through service excellence, responsiveness and customer intimacy © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 9
10.
E R WP
SE Regional Organization Locations Service HQ (Brande) OFFSHORE (Brande, DK) EUROPE SCAN (Brande) EUROPE UK/IR (UK) EUROPE CEE (Bremen) AMERICAS EUROPE ASIA-PACIFIC (Houston, TX) MED (Madrid) MEA (TBD) (TBD) © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 10
11.
Conclusion Quality leadership
based on a solid design with innovative but robust solutions 97 % of the 1983-1990 turbines are still in operation, 18 to 25 years after installation. Wind Farm availability with professional maintenance support services, your network could reach up to 95% or more Engineering locally providing fast feedback loop & fault analysis to fix problems & ensure high reliability Qualified and experienced local resources at local sites are key for success Efficient Supply Chain ensuring short lead- & delivery time for spare parts Professional training covering major and critical areas, including HSE, of wind turbines is supporting the operation of the network . Our Regional services networks are the key to maintain the high availability of Siemens Turbines Availability: number of hours the turbine is operating or is ready to operate divided with the total number of hours in the year. Grid outage, excess wind speeds and other factors outside Siemens’ influence do not count against availability © Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 11
12.
Backup
© Siemens AG / Siemens Wind Power 2009. All rights reserved 9/23/2009 12