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Renewable Energy for Project Planners and Managers:enerMENA Professional Training Course for CSP

Renewable Energy for Project Planners and Managers:enerMENA Professional Training Course for CSP
19-23 August,2013
Cairo, Egypt.

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    RCREEE-enerMENA_pgesco profile-rcree RCREEE-enerMENA_pgesco profile-rcree Presentation Transcript

    • PGESCo PGESCo– Success Story
    • PGESCo Agenda • Company Basic Information • Milestones for PGESCo • PGESCo’s Experience • Multi – Package System / Lot-wise system
    • Company Basic Information
    • PGESCo Over 20 Regional Projects 24 Power Plant Projects Inside EGYPT - 20,930 MW 20 Years of service 644 employees 2002-2012 199,654,725 Jobhours Managed by PGESCo COMPANY INFORMATION
    • Department Head Count Commercial 5 Construction 205 Engineering 236 Finance 14 Human Resources 7 International Operations 20 IS&T 19 Management 26 Management Information 6 Office Administration 58 Office Transportation 14 Procurement 26 Project Controls 18 Record Management 38 Total 644 1% 27% 0% 37% 2% 1% 3% 4% 1% 12% 2% 4% 3% 3% Commercial Construction Construction Management Engineering Finance Human Resources IS&T Management Management Information Office Administration Office Transportation Procurement Project Controls Quality Services PGESCo Current Head Count
    • Milestones
    • PGESCo was established on March 18, 1993 PGESCo started the Cairo North I Combined Power Plant (750MW) 2001 PGESCo started support ACESCo projects PGESCo started the Sidi Krir I&II Thermal Power Plant (650MW) 1994 PGESCo as a joint stock company under the Egyptian Investment Law Number 230 for 1989. COMPANY MILESTONES PGESCo started EmergencySimple Cycle Power Plants (2640 MW) 2010 20 Years of service of PGESCo 1993 1994 2001 2004 2010 2 0 1 32012 PGESCo started the first project in Iraq
    • PGESCo
    • - 500 1,000 1,500 2,000 2,500 Ayoun Moussa 1995 Sidi Krir 1994 Sidi Krir 3&4 1998 El Tebbin 2006 Cairo West 2006 Abu Qir 2007 El Sokhna 2008 El Suez 2010 South Helwan 2011 MW Thermal Power Project MW Total: 8580 MW Number in Yellow represents Number of Contracts & Purchase Orders 16172120 EPC 1819 18 Completed Ongoing 18
    • - 200 400 600 800 1,000 1,200 1,400 1,600 CNI 2001 NU I&II 2002 CNII 2004 KU II 2003 TA 2003 NUIII 2005 KUIII 2005 El Atf 2007 SKR 2007 GN 2010 BN 2010 MW Combined Cycle Power Project MW Total : 10500 MW Number in Yellow represents Number of Contracts & Purchase Orders 16 5 22 88 14 6 16 17 16 16 Completed Ongoing
    • - 200 400 600 800 1,000 1,200 Al Shabab 2010 Damietta 2010 6th October 2011 West Damietta 2011 MW Simple Cycle Power Project MW Total : 2640 MW 1 1 1 1 Number in Yellow represents Number of Contracts & Purchase Orders Completed
    • Fast Track Program (2002-2007) 4,500 MW Cairo North I&II Nubaria I&II Talkha El Kureimat II Expansion Plan Program (2007-2012) 7,000 MW El Kureimat III El Tebbin Nubaria III Cairo West Sidi Krir El Atf Abu Qir El Ain El Sokhna Expansion Plan Program (2012-2017) 12,400 MW Banha Giza North I, II & III Suez South Helwan Fast Track Program (2011-2012) 2,600 MW Al Shabab Damietta West Damietta 6 October
    • PGESCo OTHER PROJECTS INSIDE EGYPT Sidi Krir 500 kv GIS Substation 500 kv – Suez Canal Crossing Towers 500 kv Overhead Transmission Line – Project (Sidi Krir – Nubaria –Cairo) El Arish Power Plant-Shore line Protection El Arish Power Plant Off-Shore intake Design EL-MACo Transformer Factory (Industrial Project in post-award phase)
    • PGESCo Benghazi North Combined Cycle Zawia Combined Cycle Westren Mountain Gas Turbine Project Zawia gas turbine Simple Cycle Zawia Combined Cycle Extension Benghazi 750 MW Combined Cycle Misurata Combined Cycle Westren Mountain Gas Turbine Project Extension Obari Simple Cycle Power Plant Zwitina Combined Cycle Tripoli West Thermal Power Plant Sarir Simple Cycle Power Plant Zwitina Simple Cycle Total Capacity in MW 7201 MW POWER PROJECTS IN LIBYA
    • LIBYA KSA IRAQ SYRIA UAE Aboutrabba Desalination Plant (40,000 m3/day) Zawia Desalination Plant (80,000 m3/day) Soussa Desalination Plant (40,000 m3/day) Derna Desalination Plant (40,000 m3/day) 15 High voltage Substations 2000 kM 400 kV High Voltage Lines Al-Taweelah B Combined Cycle Power Project – United Arab Emirates (completed) Aleppo Power Project – Syria (completed) Ghazlan Power Project – Saudi Arabia (completed) Baiji 6 X 160 MW Simple Cycle Power Plant - IRAQ
    • - 5,000,000 10,000,000 15,000,000 20,000,000 25,000,000 30,000,000 35,000,000 40,000,000 45,000,000 50,000,000 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Through Apr. 2013 88,892 2,086,179 7,507,426 7,292,434 7,789,718 15,272,855 23,252,465 43,115,548 35,886,859 45,262,718 42,143,035 9,242,603 Jobhour Annual Construction & Site Contractors Job Hours Managed by PGESCo Total (2002-Apr.2013): 238,940,732 Jobhours
    • - 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000 1,600,000 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Jobhours Annual PGESCo's Jobhours 2004-2013 Total (Mar. 2013): 10,598,000 Jobhours PGESCo Jobhours includes Projects hours for nationals and onshore expats as well as nationals overhead
    • 2 32 240 451 547 503 716 1,705 1,904 1,672 2,233 1,9151,953 1,365 649 335 5 2 34 274 725 1,271 1,774 2,490 4,194 6,098 7,770 10,003 11,918 13,871 15,236 15,886 16,220 16,225 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 0 500 1,000 1,500 2,000 2,500 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 Annual Projects' Cashflow$ Million
    • PGESCo Multi Contract Packages Models in Power Projects PGESCo
    • PGESCo One envelopes tendering systems was used for the following packages: CP-102 Civil Works. CP-104A 500kV Switchyard. CP-104B 220kV Switchyard. CP-107 Yard Tanks. CP-108 Wrap-up Insurance. PO-109A Major Pumps and Drivers. PO-109B Miscellaneous Pumps and Drives. PO-112 Critical Piping and Valves CP-117 Electrical Equipment/Instrument Installation CP-118 Mechanical and Piping Installation CP-119 Off Site Intake and Discharge. CP-120 Colony. CP-121 Piling. CP-123 Site Services Two envelopes tendering systems was used for the following packages: CP-101 Combustion Turbine Generator. CP-103 Environmental Monitoring. CP-105 Heat Recovery Steam Generator. CP-106 Steam Turbine Generator and Condenser. CP-111 Water and Wastewater Treatments. PO-113 Power Transformers. PO-114 Distributed Control Systems. PO-122 Medium and Low Switchgears Nubaria Project (22 package system)
    • PGESCo 750 MW New Talkha Project (8 packages system) CP -101 Combustion Turbine Generator CP- 102 Civil Works, including site Preparation and Piling CP-103 Environmental Monitoring CP-104 Switchyard CP-105 Heat Recovery Steam Generator Cp-106 Steam Turbine Generator and Condenser CP- 108 Wrap-up Insurance CP-111 Water Treatment EPCM Engineering, Procurement, and Construction Management
    • PGESCo One envelopes tendering systems was used for the following packages: 1. CP-103 Environmental Monitoring. 2. CP-107 Yard Tanks. 3. CP-108 Wrap-up Insurance. 4. PO-110 Heat Exchangers. 5. PO-112 Critical Piping and Valves 6. CP-117 Electrical Equipment/Instrument Installation 7. CP-118 Mechanical and Piping Installation Two envelopes tendering systems was used for the following packages: 1. CP-101 Combustion Turbine Generator. 2. CP-102 Civil Works. 3. CP-104 Switchyard. 4. CP-105 Heat Recovery Steam Generator. 5. CP-106 Steam Turbine Generator and Condenser. 6. PO-109 Major Pumps and Drivers. 7. CP-111 Water and Wastewater Treatments. 8. PO-113 Power Transformers. 9. PO-114 Distributed Control Systems. 10. PO-122 Medium and Low Switchgears Cairo West Project (17 package system)
    • PGESCo • Planning & Scheduling • Cost & budget Control • Estimate • Progress Monitoring & Reporting Project controls • Loan Administration • Project Accounting Service Project Commercial Services • Concept, preliminary, detailed Engineering • Review & Coordinate AE Activities • Permits Coordination • Engineering Supporting construction Project Engineering Services •Managing Safety & Quality Services •Managing Construction & Contractors Activities •Control & manage Project schedule •Managing Start-up & Turn Over Site Construction Management •Establish the Project IT work Platform •Site & Office Support Project IT Support • Contracting & Tendering Terms & Conditions • Prequalification Process • Tendering & Evaluation • Award recommendations & Award • Contracts Administration • Expediting & TL services • Change Orders & Claims management • Administrate Quality Assurance Plan • Contract Close out Project Procurement & Contracting Services • Document Control • Administrate project communications Record Management
    • PGESCo
    • PGESCo Total S.C. MW Total C.C. MW Total Thermal MW Grand Total MW Ongoing 1495 1750 1400 4645 Completed 1806 750 2556 0 1000 2000 3000 4000 5000 6000 7000 8000MW PGESCo Previous & Ongoing Projects Libyan Market
    • PGESCo Total S.C. MW Total S.C. MW 1000 0 200 400 600 800 1000 1200 MW PGESCo Ongoing Projects Iraq Market
    • PGESCo Total Projects MW Ongoing MW 13195 Completed MW 16726 0 5000 10000 15000 20000 25000 30000 35000 MW Total Projects MW