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2009 Harbin Electric
 

2009 Harbin Electric

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China Motor and Controller Manufacturer. Michigan/China Engineering.

China Motor and Controller Manufacturer. Michigan/China Engineering.

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    2009 Harbin Electric 2009 Harbin Electric Presentation Transcript

    • Introduction to Harbin Electric Inc.
    • Advanced Automation Group Shanghai Tech Full Electric Co. Ltd. Weihai Hengda Electric Co. Ltd.
    • Mission Statement Our goal is to satisfy customers in a global basis while achieving sound growth with technological products and services of innovative design, superior quality and exceptional value We committed ourselves to excellence; to the continuous improvement of our people, technology and products; and to the highest level of integrity
    • Organization Chart
    • Team of Senior Management Yang Tianfu Board Chairman CEO Xu Suofei Vice-President Board Member Xu Zedong Chief Financial Officer Yang Tianli Vice-President
    • Chan Ching Chuen Board Member Chairman of Nominating Committee Ye Yunyue Board Member Patrick McManus Board Member Chairman of Audit Committee David Gatton Board Member Chairman of Compensation Committee Team of Board Members
    • Corporate Culture— People Oriented We are committed to attracting people with the best talents and integrity
    • Corporate Culture – Work enriched with Life
    • Management Philosophy Strong leadership + Innovation through R & D + Quality System + Advanced Equipment + Share Holder Supports Best Products + First Class Services
    • Harbin TECH FULL Electric Co., Ltd.
      • Established in 2000 in Harbin Development Zone
      • Campus of 50,000 Square Meters
        • 38000 Square Meters as workshop
      • Research, Development and Production
      • The sole enterprise in machine and electrical industry in China which is listed in NASDAQ
    • Sunlight Hall Lobby Offers a comfortable environment for employees to build better products for customers. View of the Harbin Headquarter Meeting Room Campus
      • Campus of 40,800 Square Meters Land
      • Investment of RMB 100 millions
      • Research, Development and Production
      • Production for both automotive motors and electronics controllers
      • Annual production capability
      • 10 millions automotive motors
      • Employees include experts from Japan and Korea
      Shanghai TECH FULL Electric Co., Ltd.
    • Henda Electric Co., Ltd
      • 150,000 square meters campus
      • 1,700 employees
      • Product development and engineering in industrial motors
      • Specialized in heavy duty industrial motors
    • Advanced Automation Group (AAG) ★ Operation started in 2007 in Rochester Hills, Michigan ★ Research and development of motor controllers product lines ★ Sales and supports to North America Customers ★ Establishment of electronic manufacturing facility in China
    • Technologies and R&D Capability Harbin Tech-Full Electric Co., Ltd has a technology team of over 60 persons including leading experts from China, Japan, Korea and USA
    • Team of Technologists Ms. Lanxiang Gao, COO, Shanghai TECH-FULL Mr. Jiaxiang Wang, Principal Engineer Mr. Shaotang Chen, Ph.D, AAG Mr. Kanenori Okawa, CTO, Mr. Asai, Director of Manufacturing Mr. Koo Director of Manufacturing Process
    • Research and Development Centers Harbin, China Rochester Hills, MI Shanghai, China Zhejiang, China Weihai, China
    • Motor Technology
    • Power Electronics Technology
      • Team of U.S. Based Engineers: five with Ph.D., M.S. and more than 60 years combined experiences
      • Developer and inventor of motor controllers for automotive and industrial automation
      • Recognized leading expert by IEEE and other academic and engineering societies
    • Product: Various Linear Motors
    • Product: Various Linear Motors (Cont’d)
    • Product: Permanent magnet synchronous linear servo motor
    • Product: Linear motors for Cummins
    • Product: Permanent magnet synchronous linear motor for oil well pumping
    • Product: Linear Motor for Metro Subway
    • Product: Automotive Seat Motor Parameters 1 、 With a Rotary speed of between 2.3rpm and 3.1rpm at 10N.m 2 、 With a Rotary speed of ≥1.2rpm at 90N.m 3 、 With the maximum current of 8A at 90N.m 4 、 With the slip moment of 110-140N.m 5 、 With the maximum current of 12A at the slip 6 、 With the standard noise/sound of 67dB/15SONES at 25N.m
    • Performance Data Product: Automotive Seat Motor (Cont’d) Slip Current of 5.6A at the Slip Torque of 121N.m 4.5A 4.3A 90N.m(Current) 60.2dB 59.5dB 25 N.m(Noise) 1.68rpm 1.72rpm 90N.m(Rotary speed) 12.3Sones 11.85Sones 25 N.m(Soundness) 2.48rpm 2.56rpm 10N.m(Rotary speed) CCW CW Condition Item CCW CW Condition Item
    • Product: Slide Seat Motor Performance : Test Voltage: 12V DC Rotary speed without load: 2400±240rpm Rated torque: 210mN.m Stall torque: ≥0.4mN.m Current without load: ≤1.5A Rated rotary speed: 1400±140 rpm Stall current: ≤15A Rated current: ≤6.5A
    • Product: Height Seat Motor Parameters: ★ Current without load: ≤2.5A ★ Running noise without load: ≤45dB, background noise: ≤25dB ★ Operating time for thermistor: the maximum period for the first start of thermistor is 35sec. ★ Move speed without load for slip block: 20mm/s±5mm/s ( level move ) ★ Move speed without load for slip block: 4±1sec is required within available stroke. ( raising and lowering )
    • Product: Various Seat Motors Angle Adjustment Slide Motor Raising and Lowering Aggregate Level Move Aggregate Angle Adjustment Raising and Lowering
    • Product: Other Automotive Motors Auto Gearbox Motor EPS Motor Window Motor
    • Product: Brushless Motor Controllers
    • Production Capability – Motors Assembly Imported from Japan fully automated rotor production line Production capability: 2.4 millions sets of auto seat motors. Advanced manufacturing technologies Managed by expert from Japan and Korea
    • Production Capability: Electronic Assembly ★ State-of-the-Art manufacturing equipment Fuji XP 143 and XP 243 SMT machines ★ Advanced manufacturing technologies ★ Process designed and approved by expert from USA
    • Layout of production site
    • Process Flow of motor manufacturing
    • Quality Assurance—Management System The company has been certified with ISO9001, ISO14001, ISO18001, TS16949 and UL for Northern America.
    • Quality Assurance—Suppliers Material Warehouse Information for qualified suppliers Supplier Qualification is our first step towards complete quality assurance.
    • Quality Assurance—Production Working instructions Production Line
    • Quality Assurance—Equipment AIDA Multi-Station Punch
    • Quality Assurance—Equipment Fully Automatic Ultrasonic Washing machine The capability of the machine: - Productivity: 720 sets/Hr., - Efficiency: 2.5 sets/min, - washing period: 0 to 30 min. adjustable - Mitsubishi program controller of for automatic control.
    • Quality Assurance—Equipment Coating machine of insulating powder Transfer speed: 0.1—0.15m/min Thickness of coating: 0.15~0.5mm Productivity: 1500 sets/Hr. Maximum thickness of pile: 60mm Maximum length of machining parts: 180mm Maximum diameter of machining parts: φ80mm
    • Quality Assurance - Test of Sound and Noise Noise Eliminating Sound Test System Noise Inspection Room
    • Quality Assurance--Equipment Automatic rotor balance machine ★ The machine measures equilibrium of rotor parts ★ Balance accuracy: 20mg ★ Milling period: 6~8sec ★ Balance method: milling of outer surface
    • Quality Assurance--Equipment CCM * Precision :1000μm * Measurement of length, angle and position tolerance. * Magnetic work measuring equipment * Measurement of Torque and Rotary speed:0-200N.m
    • Roundness Equipment Hardness - Sclerometer Altimeter Insertion force measurement Quality Assurance--Equipment
    • Quality Assurance for Electronic Assembly Manufacturing Automated Optical Inspection (AOI) In-Circuit Tester (ICT)
    • Quality Assurance for Electronic Assembly Manufacturing (Cont’d) Proprietary Test Fixture
    • Global Customer Base Canada: INTIER U.S.A: HOBART CUMMINS TWIN RIVER GERMANY: SIEMENS Israel: Nordan Company CHINA: CHINA POST ZHEJIANG TIANHUANG CHANGCHUN SUBWAY DAQING OILFIELD LIYANG SEATING TAICANG COMPANY
    • Financial Support Harbin Electric has a strong financial support to ensure the ever-increasing demand of equipments, facilities and personnel for research &development, production and quality control. This is crucial for our stable and healthy growth.
    • Acknowledgement Our sincere appreciation to all of you for your time and interest in working with Harbin.