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Order specification sheet

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  • 1. NIFT BANGALORE SPREADING & CUTTING OF APPAREL PRODUCTS (Cut Order Plan) RAJEEV SHARAN 5/5/2010FACULTY IN-CHARGEMs. JONALEE D. BAJPAIDEPARTMENT OF FASHION TECHNOLOGY
  • 2. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Order Specification SheetSl. No Specification Name1 Client KOUTONS2 Garment type Men’s Sleeve less Jacket3 Style ref. JacSty112-A0988874 Fabric Shell fabric- blended polyester fabric , Lining fabric:- Quilted nylon fabric , nylon pocket fabric5 Colors White, blue, red & green6 Fabric type Symmetrical7 Fabric supplier Indian Rayon ltd.Order quantity ratioSize S M L XL XXLQuantity 640 1280 3760 1280 640Ratio 1 2 4 2 1Color ratio (in each size) Color White Blue Red Green Ratio 2 3 4 1Fabric consumptionSize S M L XL XXLFabric 2m 2.2m 2.4m 2.5m 2.6mImportant instructionsMaximum Number of Plies in 1 lay: (80 ±2)End Allowances: 4 cm per plyMaximum Lay Length: 10mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 3. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Fabric savings: 1way marker 1% 2 way marker 2% 3 way marker 3% 4 way marker 5% 5 way marker 6% 6 way marker 7%Cost of fabric: 180Rs/mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 4. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Cut order planFor Red:Order quantitySize S M L XL XXLQuantity 256 512 1024 512 256M L L XL 80 plies 5 spreadM L L XL 56 plies 2 spreadS S XXL XXL 78 plies 1 spreadS S XXL XXL 50 plies 1 spreadFor Blue:Order quantitySize S M L XL XXLQuantity 192 284 568 284 192M L L XL 80 plies 3 spreadM L L XL 44 plies 1 spreadS S XXL XXL 48 plies 2 spreadFor White:Order quantitySize S M L XL XXLQuantity 128 256 512 256 128RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 5. SPREADING & CUTTING OF APPAREL PRODUCTS 2010M L L XL 78 plies 2 spreadM L L XL 50 plies 2 spreadS S XXL XXL 64 plies 1 spreadFor Green:Order quantitySize S M L XL XXLQuantity 64 128 256 128 64M L L XL 78 plies 1 spreadM L L XL 50 plies 1 spreadS S XXL XXL 32 plies 1 spreadRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 6. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Costing M L L XL 9.5 m S S XXL XXL 9.2 m  For red: Marker length: Lay (1-7): 9.5*(95/100) = 9.025 m = 9.03 m Lay (8-9): 9.2*(95/100) =8.74 m Ply length: Lay (1-7): 9.03+0.04 = 9.07 m Lay (8-9): 8.74+0.04 =8.78 m Lay length: Lay (1-5): 9.07*80 = 725.6 m Lay (6-7): 9.07*56 = 507.92 m Lay (8): 8.78*78 = 684.84 m Lay (9): 8.78*59 = 439.00 m Fabric required: ((725.60*5) + (507.92*2) + 684.84 + 439.00) =5757.68 mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 7. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Fabric cost (5757.68*180) =10, 36,382.40 Rs.  For Blue: Marker length: Lay (1-4): 9.5*(95/100) = 9.025 m = 9.03 m Lay (5-6): 9.2*(95/100) =8.74 m Ply length: Lay (1-4): 9.03+0.04 = 9.07 m Lay (5-6): 8.74+0.04 =8.78 mLay length: Lay (1-3): 9.07*80 = 725.6 m Lay (4): 9.07*44RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 8. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 = 409.08 m Lay (5-6): 8.78*48 = 421.44 m Fabric required: ((725.60*3) + (421.44*2) + 409.08) =3428.76 m Fabric cost (3428.76*180) = 617176.8 Rs.  For White: Marker length: Lay (1-4): 9.5*(95/100) = 9.025 m = 9.03 m Lay (5): 9.2*(95/100) =8.74 m Ply length: Lay (1-4): 9.03+0.04 = 9.07 m Lay (5): 8.74+0.04 =8.78 m Lay length: Lay (1-2): 9.07*78 = 707.46 m Lay (3-4): 9.07*50RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 9. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 = 453.5 m Lay (5): 8.78*64 = 561.92 m Fabric required: ((707.46*2) + (453.5*2) + 561.92) (1414.92 + 907 + 561.92) = 2883.84 m Fabric cost (2883.84*180) = 519091.2 Rs.  For Green: Marker length: Lay (1-2): 9.5*(95/100) = 9.025 m = 9.03 m Lay (3): 9.2*(95/100) =8.74 m Ply length: Lay (1-2): 9.03+0.04 = 9.07 m Lay (3): 8.74+0.04 =8.78 m Lay length: Lay (1): 9.07*78 = 707.46 m Lay (2): 9.07*50 = 453.5 m Lay (3): 8.78*32 = 280.96 m Fabric required: (707.46 + 453.5 + 280.96) = 1441.92 mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 10. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Fabric cost (1441.92*180) = 259545.6 Rs. Total fabric required 5757.68 m (red) + 3428.76 m (blue) + 2883.84 m (white) + 1441.92 m (green) =13512.2 m Total cost of fabric required (1036382.40 (red) + 617176.8 (blue) + 519091.2 (white) + 259545.6 (green)) Rs =2432196 Rs Labour Cost Cutting time per garment marked: 15min Spreading time/ply (min): 0.85 Marker preparation: 0.90 hrs/marker Labour cost: Rs 200/hr Total no. of markers 2*0.90 hr = 1.8 hr Total plies spread (((80*5) + (56*2) + 78 + 50) red) + (((80*3) + 44 + (48*2)) blue) + (((78*2) + (50*2) + 64) white) + ((78 + 50 + 32) green) = 1500 plies Time taken to spread (1500*0.85) = 1275 min. = 21.25 hrRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 11. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Cutting time ((23*4)*15) min = 1380 min = 23 hr Total time (1.8 + 21.25 + 23) hr = 46.05 hr Labour cost (46.05*200) Rs = 9210 Rs Total cost = (9210 + 2432196) = 2441406 RsMarker mode and spreading mode The fabric has no print on it as well as the patterns are symmetrical so:- Spreading mode = nap either way/ face to face Marker mode = nap either wayRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 12. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Order Specification Sheet Sl. Specification Name No 1 Client UCB Bambino 2 Garment type Toddler Kid girl pants (symmetrical) V Style ref. 2010 PE JJJJ 4 Fabric Popeline 5 Colors White, blue, red 6 Fabric type Asymmetrical 7 Fabric supplier Indian Rayon ltd.Order quantity ratio Size S M L XL Quantity 360 1080 1440 720 Ratio 1 3 4 2Color ratio (in each size) Color White Blue Red Ratio 3 3 4 Quantity 1080 1080 1440Fabric consumptionSize S M L XLFabric 2m 2.2m 2.4m 2.5mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 13. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Important Instructions:Maximum Number of Plies in 1 lay: (60)End Allowances: 4 cm per plyMaximum Lay Length: 10mFabric savings: 1way marker 1% 2 way marker 2% 3 way marker 3% 4 way marker 5% 5 way marker 6% 6 way marker 7%Maximum marker way: 4 wayCost of fabric: 200Rs/mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 14. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Cut order plan:For White:Order quantitySize S M L XLQuantity 108 324 432 216S L XL XL 60 plies 1 spreadS L XL XL 48 plies 1 spreadM M L L 60 plies 2 spreadM M L L 42 plies 1 spreadFor Blue:Order quantitySize S M L XLQuantity 108 324 432 216S L XL XL 60 plies 1 spreadS L XL XL 48 plies 1 spreadM M L L 60 plies 2 spreadM M L L 42 plies 1 spreadFor Red:Order quantitySize S M L XLRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 15. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Quantity 144 432 576 288S L XL XL 60 plies 1 spreadS L XL XL 42 plies 2 spreadM M L L 60 plies 3 spreadM M L L 36 plies 1 spreadRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 16. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Costing S L XL XL 9.4 m M M L L 9.2 m  For White:Marker length:Lay (1-2): 9.4*(95/100) = 8.93 mLay (3-5): 9.2*(95/100) =8.74 mPly length:Lay (1-2): 8.93+0.04 = 8.97 mLay (3-5): 8.74+0.04 =8.78 mLay length:Lay (1): 8.97*60 = 538.2 mLay (2): 8.97*48 = 430.56 mLay (3-4): 8.78*60RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 17. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 = 526.8 mLay (5): 8.78*48 = 421.44 mFabric required:(538.2 + 430.56 + (526.8*2) + 421.44)=2013.24 mFabric cost(2013.24*200)=402648 Rs.  For Blue: Marker length: Lay (1-2): 9.4*(95/100) = 8.93 m Lay (3-5): 9.2*(95/100) =8.74 m Ply length:RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 18. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Lay (1-2): 8.93+0.04 = 8.97 m Lay (3-5): 8.74+0.04 =8.78 m Lay length: Lay (1): 8.97*60 = 538.2 m Lay (2): 8.97*48 = 430.56 m Lay (3-4): 8.78*60 = 526.8 m Lay (5): 8.78*48 = 421.44 m Fabric required: (538.2 + 430.56 + (526.8*2) + 421.44) =2013.24 m Fabric costRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 19. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 (2013.24*200) =402648 Rs.For Red:Marker length:Lay (1-3): 9.4*(95/100) = 8.93 mLay (4-7): 9.2*(95/100) =8.74 mPly length:Lay (1-3): 8.93+0.04 = 8.97 mLay (4-7): 8.74+0.04 =8.78 mLay length:Lay (1): 8.97*60 = 538.2 mLay (2-3): 8.97*42 = 376.74 mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 20. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Lay (4-6): 8.78*60 = 526.8 mLay (7): 8.78*36 = 316.08 mFabric required:(538.2 + (526.8*3) + (376.74*2) + 316.08)=3188.16mFabric cost(3188.16*200)=637632 Rs.Total fabric required3188.16 m (red) + 2013.24 m (blue) + 2013.24 m (white)=7214.64 mTotal cost of fabric required(637632 (red) + 402648 (blue) + 402648 (white)) Rs=1442928 RsRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 21. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Labour Cost Cutting time per garment marked: 15min Spreading time/ply (min): 0.85 Marker preparation: 0.90 hrs/marker Labour cost: Rs 200/hrTotal no. of markers2*0.90 hr= 1.8 hrTotal plies spread(((60*3) + (42*2) + 36 + 60) red) + (((60*2) + 48 + 60 +42) blue) + (((60*2) + 48 + 60 +42)white)= 900 pliesTime taken to spread(900*0.85)= 765 min.= 12.75 hrCutting time((17*4)*15) min= 1020 min= 17 hrRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 22. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Total time(1.8 + 12.75 + 17) hr= 31.55 hrLabour cost(31.55*200) Rs= 6310 Rs Total cost = (6310 + 1442928) = 1449238 RsMarker mode and spreading mode:The fabric has asymmetrical print on it but the patterns are symmetrical so:-Spreading mode = nap one way/ face one wayMarker mode = nap one wayRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE