• Save
Order specification sheet
Upcoming SlideShare
Loading in...5
×

Like this? Share it with your network

Share
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Be the first to comment
No Downloads

Views

Total Views
2,476
On Slideshare
2,476
From Embeds
0
Number of Embeds
0

Actions

Shares
Downloads
0
Comments
0
Likes
3

Embeds 0

No embeds

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
    No notes for slide

Transcript

  • 1. NIFT BANGALORE SPREADING & CUTTING OF APPAREL PRODUCTS (Cut Order Plan) RAJEEV SHARAN 5/5/2010FACULTY IN-CHARGEMs. JONALEE D. BAJPAIDEPARTMENT OF FASHION TECHNOLOGY
  • 2. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Order Specification SheetSl. No Specification Name1 Client KOUTONS2 Garment type Men’s Sleeve less Jacket3 Style ref. JacSty112-A0988874 Fabric Shell fabric- blended polyester fabric , Lining fabric:- Quilted nylon fabric , nylon pocket fabric5 Colors White, blue, red & green6 Fabric type Symmetrical7 Fabric supplier Indian Rayon ltd.Order quantity ratioSize S M L XL XXLQuantity 640 1280 3760 1280 640Ratio 1 2 4 2 1Color ratio (in each size) Color White Blue Red Green Ratio 2 3 4 1Fabric consumptionSize S M L XL XXLFabric 2m 2.2m 2.4m 2.5m 2.6mImportant instructionsMaximum Number of Plies in 1 lay: (80 ±2)End Allowances: 4 cm per plyMaximum Lay Length: 10mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 3. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Fabric savings: 1way marker 1% 2 way marker 2% 3 way marker 3% 4 way marker 5% 5 way marker 6% 6 way marker 7%Cost of fabric: 180Rs/mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 4. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Cut order planFor Red:Order quantitySize S M L XL XXLQuantity 256 512 1024 512 256M L L XL 80 plies 5 spreadM L L XL 56 plies 2 spreadS S XXL XXL 78 plies 1 spreadS S XXL XXL 50 plies 1 spreadFor Blue:Order quantitySize S M L XL XXLQuantity 192 284 568 284 192M L L XL 80 plies 3 spreadM L L XL 44 plies 1 spreadS S XXL XXL 48 plies 2 spreadFor White:Order quantitySize S M L XL XXLQuantity 128 256 512 256 128RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 5. SPREADING & CUTTING OF APPAREL PRODUCTS 2010M L L XL 78 plies 2 spreadM L L XL 50 plies 2 spreadS S XXL XXL 64 plies 1 spreadFor Green:Order quantitySize S M L XL XXLQuantity 64 128 256 128 64M L L XL 78 plies 1 spreadM L L XL 50 plies 1 spreadS S XXL XXL 32 plies 1 spreadRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 6. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Costing M L L XL 9.5 m S S XXL XXL 9.2 m  For red: Marker length: Lay (1-7): 9.5*(95/100) = 9.025 m = 9.03 m Lay (8-9): 9.2*(95/100) =8.74 m Ply length: Lay (1-7): 9.03+0.04 = 9.07 m Lay (8-9): 8.74+0.04 =8.78 m Lay length: Lay (1-5): 9.07*80 = 725.6 m Lay (6-7): 9.07*56 = 507.92 m Lay (8): 8.78*78 = 684.84 m Lay (9): 8.78*59 = 439.00 m Fabric required: ((725.60*5) + (507.92*2) + 684.84 + 439.00) =5757.68 mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 7. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Fabric cost (5757.68*180) =10, 36,382.40 Rs.  For Blue: Marker length: Lay (1-4): 9.5*(95/100) = 9.025 m = 9.03 m Lay (5-6): 9.2*(95/100) =8.74 m Ply length: Lay (1-4): 9.03+0.04 = 9.07 m Lay (5-6): 8.74+0.04 =8.78 mLay length: Lay (1-3): 9.07*80 = 725.6 m Lay (4): 9.07*44RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 8. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 = 409.08 m Lay (5-6): 8.78*48 = 421.44 m Fabric required: ((725.60*3) + (421.44*2) + 409.08) =3428.76 m Fabric cost (3428.76*180) = 617176.8 Rs.  For White: Marker length: Lay (1-4): 9.5*(95/100) = 9.025 m = 9.03 m Lay (5): 9.2*(95/100) =8.74 m Ply length: Lay (1-4): 9.03+0.04 = 9.07 m Lay (5): 8.74+0.04 =8.78 m Lay length: Lay (1-2): 9.07*78 = 707.46 m Lay (3-4): 9.07*50RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 9. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 = 453.5 m Lay (5): 8.78*64 = 561.92 m Fabric required: ((707.46*2) + (453.5*2) + 561.92) (1414.92 + 907 + 561.92) = 2883.84 m Fabric cost (2883.84*180) = 519091.2 Rs.  For Green: Marker length: Lay (1-2): 9.5*(95/100) = 9.025 m = 9.03 m Lay (3): 9.2*(95/100) =8.74 m Ply length: Lay (1-2): 9.03+0.04 = 9.07 m Lay (3): 8.74+0.04 =8.78 m Lay length: Lay (1): 9.07*78 = 707.46 m Lay (2): 9.07*50 = 453.5 m Lay (3): 8.78*32 = 280.96 m Fabric required: (707.46 + 453.5 + 280.96) = 1441.92 mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 10. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Fabric cost (1441.92*180) = 259545.6 Rs. Total fabric required 5757.68 m (red) + 3428.76 m (blue) + 2883.84 m (white) + 1441.92 m (green) =13512.2 m Total cost of fabric required (1036382.40 (red) + 617176.8 (blue) + 519091.2 (white) + 259545.6 (green)) Rs =2432196 Rs Labour Cost Cutting time per garment marked: 15min Spreading time/ply (min): 0.85 Marker preparation: 0.90 hrs/marker Labour cost: Rs 200/hr Total no. of markers 2*0.90 hr = 1.8 hr Total plies spread (((80*5) + (56*2) + 78 + 50) red) + (((80*3) + 44 + (48*2)) blue) + (((78*2) + (50*2) + 64) white) + ((78 + 50 + 32) green) = 1500 plies Time taken to spread (1500*0.85) = 1275 min. = 21.25 hrRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 11. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Cutting time ((23*4)*15) min = 1380 min = 23 hr Total time (1.8 + 21.25 + 23) hr = 46.05 hr Labour cost (46.05*200) Rs = 9210 Rs Total cost = (9210 + 2432196) = 2441406 RsMarker mode and spreading mode The fabric has no print on it as well as the patterns are symmetrical so:- Spreading mode = nap either way/ face to face Marker mode = nap either wayRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 12. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Order Specification Sheet Sl. Specification Name No 1 Client UCB Bambino 2 Garment type Toddler Kid girl pants (symmetrical) V Style ref. 2010 PE JJJJ 4 Fabric Popeline 5 Colors White, blue, red 6 Fabric type Asymmetrical 7 Fabric supplier Indian Rayon ltd.Order quantity ratio Size S M L XL Quantity 360 1080 1440 720 Ratio 1 3 4 2Color ratio (in each size) Color White Blue Red Ratio 3 3 4 Quantity 1080 1080 1440Fabric consumptionSize S M L XLFabric 2m 2.2m 2.4m 2.5mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 13. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Important Instructions:Maximum Number of Plies in 1 lay: (60)End Allowances: 4 cm per plyMaximum Lay Length: 10mFabric savings: 1way marker 1% 2 way marker 2% 3 way marker 3% 4 way marker 5% 5 way marker 6% 6 way marker 7%Maximum marker way: 4 wayCost of fabric: 200Rs/mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 14. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Cut order plan:For White:Order quantitySize S M L XLQuantity 108 324 432 216S L XL XL 60 plies 1 spreadS L XL XL 48 plies 1 spreadM M L L 60 plies 2 spreadM M L L 42 plies 1 spreadFor Blue:Order quantitySize S M L XLQuantity 108 324 432 216S L XL XL 60 plies 1 spreadS L XL XL 48 plies 1 spreadM M L L 60 plies 2 spreadM M L L 42 plies 1 spreadFor Red:Order quantitySize S M L XLRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 15. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Quantity 144 432 576 288S L XL XL 60 plies 1 spreadS L XL XL 42 plies 2 spreadM M L L 60 plies 3 spreadM M L L 36 plies 1 spreadRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 16. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Costing S L XL XL 9.4 m M M L L 9.2 m  For White:Marker length:Lay (1-2): 9.4*(95/100) = 8.93 mLay (3-5): 9.2*(95/100) =8.74 mPly length:Lay (1-2): 8.93+0.04 = 8.97 mLay (3-5): 8.74+0.04 =8.78 mLay length:Lay (1): 8.97*60 = 538.2 mLay (2): 8.97*48 = 430.56 mLay (3-4): 8.78*60RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 17. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 = 526.8 mLay (5): 8.78*48 = 421.44 mFabric required:(538.2 + 430.56 + (526.8*2) + 421.44)=2013.24 mFabric cost(2013.24*200)=402648 Rs.  For Blue: Marker length: Lay (1-2): 9.4*(95/100) = 8.93 m Lay (3-5): 9.2*(95/100) =8.74 m Ply length:RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 18. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 Lay (1-2): 8.93+0.04 = 8.97 m Lay (3-5): 8.74+0.04 =8.78 m Lay length: Lay (1): 8.97*60 = 538.2 m Lay (2): 8.97*48 = 430.56 m Lay (3-4): 8.78*60 = 526.8 m Lay (5): 8.78*48 = 421.44 m Fabric required: (538.2 + 430.56 + (526.8*2) + 421.44) =2013.24 m Fabric costRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 19. SPREADING & CUTTING OF APPAREL PRODUCTS 2010 (2013.24*200) =402648 Rs.For Red:Marker length:Lay (1-3): 9.4*(95/100) = 8.93 mLay (4-7): 9.2*(95/100) =8.74 mPly length:Lay (1-3): 8.93+0.04 = 8.97 mLay (4-7): 8.74+0.04 =8.78 mLay length:Lay (1): 8.97*60 = 538.2 mLay (2-3): 8.97*42 = 376.74 mRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 20. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Lay (4-6): 8.78*60 = 526.8 mLay (7): 8.78*36 = 316.08 mFabric required:(538.2 + (526.8*3) + (376.74*2) + 316.08)=3188.16mFabric cost(3188.16*200)=637632 Rs.Total fabric required3188.16 m (red) + 2013.24 m (blue) + 2013.24 m (white)=7214.64 mTotal cost of fabric required(637632 (red) + 402648 (blue) + 402648 (white)) Rs=1442928 RsRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 21. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Labour Cost Cutting time per garment marked: 15min Spreading time/ply (min): 0.85 Marker preparation: 0.90 hrs/marker Labour cost: Rs 200/hrTotal no. of markers2*0.90 hr= 1.8 hrTotal plies spread(((60*3) + (42*2) + 36 + 60) red) + (((60*2) + 48 + 60 +42) blue) + (((60*2) + 48 + 60 +42)white)= 900 pliesTime taken to spread(900*0.85)= 765 min.= 12.75 hrCutting time((17*4)*15) min= 1020 min= 17 hrRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE
  • 22. SPREADING & CUTTING OF APPAREL PRODUCTS 2010Total time(1.8 + 12.75 + 17) hr= 31.55 hrLabour cost(31.55*200) Rs= 6310 Rs Total cost = (6310 + 1442928) = 1449238 RsMarker mode and spreading mode:The fabric has asymmetrical print on it but the patterns are symmetrical so:-Spreading mode = nap one way/ face one wayMarker mode = nap one wayRAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE