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Blow room

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  • 1. Blow RoomThe set up for blow room operation called as blow room line.Machinery in use: TRUSTZSCHLER ( Trumac Engineering Co. Pvt. Ltd.) ZFA017 (Zhengzhou Textile Machinery Co. Ltd.) Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 2. Blow RoomComponents of TRUSTZSCHLER blow room line: • Feed lattice • Creeper lattice • Incline lattice • Evener roll • Cleaner roll • Steeper roll • Krishner beater • Cage • Shell lattice • Piano roller • Cleaner roller • Steeper rollerSunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 3. Blow RoomFlow of material in TRUSTZSCHLER blow room line: FEED SPIKED FEED ROLL LATTICE ROLL CALENDER KRISHNER PIANO ROLL BEATER ROLL SHELL ROLLSunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 4. Blow RoomFeatures of TRUSTZSCHLER blow room line: • Number of beating roller – 2 Krishner beater • Speed of 1st krishner beater – 825 rpm • Speed of 2nd krishner beater – 800 rpm • Shell roll speed – 11.5 rpm • Diameter of Shell roll – 10.5 inch • Calendar roll pressure – 4.5 kg per sq. Cm • Lap rod weight – 1.4 kgSunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 5. Blow RoomClearance setting: • Between 1st beater and feed roll – 10/32 inch • Between 2nd beater and feed roll – 10/32 inch • Between inclined lattice and evener roll – 10 mm • Between feed roll and pedal roll – 0.125 mmSunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 6. Blow RoomProduction capacity (at 85% efficiency) •Weight of lap produced – 1700 kg/8hr/line •Length of lap produced – 4000 yards/8hr/lineTotal production capacity of the unit – 10 ton •Time taken to produce one lap – approx 4 – 6 min. •No. Of laps produced per hour – approx 12Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 7. Blow Room Lap parameters: Count Weight Length 8S – 10S 20.0 kg 36 yards 10S – 12S 16.5 kg 30 yards 15S – 20S 20.5 kg 38 yards 24S 20.0 kg 40 yardsSunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE