Plant Reverse Engineering
For Design, Construction, Installation and maintenance
Reverse Engineering is often a necessary ...
Modelling pipework with AVEVA Laser Modeller
Creating a nozzle
Overview
For many plant Owner Operators, available as
drawi...
• 3D laser model data
• Panoramic laser scan images
• Intelligent, as-built 3D model and associated database hierarchy
• S...
AVEVA can provide specialist services to accommodate wide variations in customers'
engineering work processes and data str...
· 3D Laser Scanning and CMM Inspection
· Capture an object's original design intent in CAD
· 3D Scan to CAD conversion
• 3...
Ruhrpumpen REAP (Reverse Engineering Aftermarket Parts) Division is a unique and highly
trained group that utilizes Faro A...
The Handyscan 3D scanners stand out as the most accurate portable 3D scanners on the market
today.
Because we know that yo...
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Plant reverse engineering

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Plant reverse Engineering
for Engineering Design, Construction, Installation and Maintenance
and turn around for Plant & Equipments

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Plant reverse engineering

  1. 1. Plant Reverse Engineering For Design, Construction, Installation and maintenance Reverse Engineering is often a necessary process to revamp a plant or an equipment that were built in the pre-computer era. There are several techniques that can be employed for performing plant reverse engineering, for instance scanning 2D paper drawings or the asset itself and then converting the data into a digital model that can be manipulated further. Dassault Systèmes (DS)' Plant Reverse Engineering solution, supported by the CATIA brand, provides a way to easily capitalize your asset information through reverse engineering and thus enables the reconciliation of As-Designed and As-Is information. Cloud of points and 2D drawings, which are captured by a scanner, can be imported into the system and converted into a 3D model. The 3D model facilitates the virtual inspection of the plant and can be used to study the impact of a new equipment installation or removal. Even when a digital model of the asset exist, there is often a need to convert the data from one format to another. DS Plant Reverse Engineering solution also supports the conversion of 3D models from other systems such as Autodesk, AVEVA, Bentley and Integraph. The solution also provides dedicated applications for plant design such as piping and tubing which covers the entire process from design to manufacturing planning. Plant Reverse Engineering solution includes: • 2D drawing management • Reverse engineering • Piping and tubing design • Clash analysis • Multi-CAD management Plant Design Reverse Engineering AVEVA Laser Modeller™ - NEW! Turn 3D laser scan surveys into intelligent plant models As-built plant information is often inaccurate, incomplete and hard to use. AVEVA Laser Modeller overcomes these problems by using laser scan data to reverse-engineer intelligent, accurate as-built 3D plant models, rapidly and at low cost.
  2. 2. Modelling pipework with AVEVA Laser Modeller Creating a nozzle Overview For many plant Owner Operators, available as drawings and photographs; incomplete, inaccurate as-built design to exist as an accurate 3D model but, until now, the cost and timescale of reverse-engineering has been prohibitive. AVEVA Laser Modeller answers this need. It makes brownfield information truly evergreen, by using laser scan data to create validated and low cost. Laser Modeller works with scan data from all the leading 3D laser sc You can learn more about Laser Modeller’s unique features by selecting from the drop above. User Workspace VEVA Laser Modeller features an easy to use, intuitive user interface and workspace, enabling the user to visualise many different kinds of data simultaneously. From the same place, the user can view: Modelling pipework with AVEVA Laser Modeller Reverse engineering with AVEVA Laser Modeller ting a nozzle – detail Modelling steelwork with AVEVA Laser Modeller For many plant Owner Operators, available as-built information is often in the form of paper incomplete, inaccurate and hard to use. Ideally, one would like the built design to exist as an accurate 3D model but, until now, the cost and timescale of engineering has been prohibitive. odeller answers this need. It makes brownfield information truly evergreen, by using laser scan data to create validated and intelligent as-built 3D plant models, rapidly and Laser Modeller works with scan data from all the leading 3D laser scanning systems. You can learn more about Laser Modeller’s unique features by selecting from the drop es an easy to use, intuitive user interface and workspace, enabling the user to visualise many different kinds of data simultaneously. From the same place, the user Reverse engineering with AVEVA Laser Modeller Modelling steelwork with AVEVA Laser Modeller e form of paper hard to use. Ideally, one would like the built design to exist as an accurate 3D model but, until now, the cost and timescale of odeller answers this need. It makes brownfield information truly evergreen, by built 3D plant models, rapidly and at anning systems. You can learn more about Laser Modeller’s unique features by selecting from the drop-down es an easy to use, intuitive user interface and workspace, enabling the user to visualise many different kinds of data simultaneously. From the same place, the user
  3. 3. • 3D laser model data • Panoramic laser scan images • Intelligent, as-built 3D model and associated database hierarchy • Site plans with overlaid laser scan location Access to multiple data views enables the user to better understand the relationship between the laser scan data and the design data, and supports better decision making in the 3D modelling process. Intelligent 3D model creation Laser Modeller generates an intelligent, as-built 3D model, directly from laser scan data, using the modelling capabilities within the catalogue elements of AVEVA’s market-leading PDMS 3D design solution. It extensively automates the 3D model generation process. Unlike other available technologies there is no need, for example, to create intermediate geometry and then remodel this separately into 3D model data. Laser Modeller automatically selects the appropriate intelligent items from the PDMS catalogue including: • Piping • Steelwork • Equipment If necessary, services are available to extend or fine-tune the component catalogues to meet the needs of a client’s particular engineering conventions or site-specific requirements. The resulting intelligent 3D model accurately reflects the as-built facility and can form the basis of a common digital infrastructure for managing and maintaining the asset. Editing and Manipulation Within the user workspace, AVEVA Laser Modeller provides familiar functions for editing and manipulating the generated 3D model. These include: • Extend • Intersect • Rotate • Mark up • Annotate These capabilities enable the relationship between the as-built and design information to be refined and optimised, maximising the value of the 3D model as a collaborative plant information resource. Services and Solutions Laser Modeller can be deployed as a stand-alone product or as part of an enterprise solution comprising other AVEVA products.
  4. 4. AVEVA can provide specialist services to accommodate wide variations in customers' engineering work processes and data structures, and to deliver tailored deployments appropriate to individual operational environments. Reverse Engineering Reverse Engineering Overview w | Reverse Engineering Services Engineering Application & Design Reverse Engineering Overview In general, Reverse engineering (RE) is the process of taking something (a device, component, an electrical component, a software program, etc.) apart and analyzing its workings or geometry in detail, usually with the intention to construct a new device, component or program that does the same thing without actually copying anything from the original. Reverse engineering is a often used by military, in order to copy other nations' technology, parts of which have been obtained by intelligence operations. It was often used during the Second World War and Cold War. Reverse engineering software or hardware systems for the purposes of interoperability, for example in order to support undocumented file formats or hardware peripherals, is mostly believed to be legal, though patent owners often aggressively pursue their patents. Coordinate-measuring machines (CMM) can be used to digitize a component and the information can be utilized in computer-aided modeling. New and improved techniques in reverse engineering include 3D laser scanning which, as the name implies, uses laser beams to scan across the surface of components of any shape and display the results in real time. Reverse Engineering Services You can count on Creaform’s expertise in reverse engineering if you need to generate 3D CAD models from existing objects, whether to determine the original design intent, to modernize manufacturing processes or to design a new part to fit to a legacy part, for instance. • Parametric 3D modeling in generic and native formats • Surface reconstruction • Hybrid reconstruction • Reconstruction from 3D scanning data, probing, 2D drawings, sketches, etc. • Design modification from actual objects • Data preparation for digital simulation • 3D modeling of objects, no matter their size Equalize Offering services for Reverse Engineering Service, 3D white light scanning, scanner, rapid prototyping model, reverse, mould making, 3D scanning, , CAD conversion services. We are offering excellent range of Reverse Engineering Services for designing and development. We can offer you with:
  5. 5. · 3D Laser Scanning and CMM Inspection · Capture an object's original design intent in CAD · 3D Scan to CAD conversion • 3D Modelling for performance surfaces • Redesigning of a product without manufacturing defects • Manufacturing drawings for production/prototyping Take advantage of the experience of Equalize's reverse engineering team to help you: • Obtain CAD data that captures an object's original design intent • Design a new part to fit to a legacy part • Accurately model performance surfaces • Update CAD models of your tooling to match shop-floor changes • Redesign a part without manufacturing defects • Modernize your manufacturing process 3D Laser Scanning Review Quality and Inspection Process Knowledge Quality and Inspection Services | 3D Laser Scanning Services 3D Laser Scanning Instruments 3D Laser Scanning Review, which is also known as 3D Digitizing, is a inspection / engineering process, which by the use of specialized 3D laser equipment uses laser light to digitize a 3D physical object. The 3D laser equipment uses laser triangulation, which can produce a accurate digitizes object. Laser triangulation is a stereoscopic method where the distance of the object calculated by a directional light source and a video camera. A laser beam is deflected from a mirror onto the object being scanned or digitized. The object surface scatters the light, which is then collected by a video camera located at a known distance from the laser source. Using algebraic equations, the object 3D coordinates (X,Y,Z) of the surface being scanned is calculated. Many 3D data points are collected and stored as a cloud of points which represent the scanned object. By use of special software, the data or cloud of points are processed into a surface representation of the object which has been 3D laser scanned. • 3D Laser Scanning Limitations • Laser Scanning Applications • Reverse Engineering Method Using Advanced 3D Laser Scanner .Service & Spares Reverse Engineering Focused in customer needs, Ruhrpumpen now has the capability to develop reverse engineering, where we expand our offering by not only serving and rerating our pumps. This program consists in developing spare parts from discontinued pump models in order not to invest in a brand new pump just because spare parts are no longer available.
  6. 6. Ruhrpumpen REAP (Reverse Engineering Aftermarket Parts) Division is a unique and highly trained group that utilizes Faro Arms (Edge model) and always the latest Solid Modeling softwares. The division consists of engineering and modeling experts who offer various levels of expertise in the Reverse Engineering field. Our combined experience of 37 years in the pump / Reverse Engineering field., is able to manage and offer: • Casting projects ensuring quality with pattern inspections. • First article casting inspections, and finish machining checks. • On-site reverse engineering services during maintenance outages, so if needed, the part never leaves the plant. Ruhrpumpen field service engineers will mobilize immediately to ensure your downtime is as short as possible. Available for worldwide assignments, our senior engineers and field service specialists will review your equipment failure and in special occasions they can dispatch their expertise within 24 hours. Experience includes: About Field Service • Cryogenic: From LOX / LIN pumps and turbines in Louisiana, USA and Nanjing, China to Dense fluid Expanders in Saudi Arabia. Recognized worldwide as simply the best commissioning support and field service period! • Utility Power & CO-GEN – Raw water supply to high volume circulating cooling, to HP vacuum condensate pumps. • Oilfields – on site analysis and repair of offshore rig water firewater pumps • Pulp & Paper – Shower pump failure? Not to worry, Ruhrpumpen will complete your emergency overhaul on-site and under time • Airline refueling – performance upgrading completed on-site • Marine – for on-site repairs of firewater pumps • Hydro power – Vertical turbine commissioning and repair • Refinery & Pipeline – On site repair of multi-stage boosters • Chemical – On site analysis, repair and rebuild of propylene transfer pumps Portable 3D scanners: Handyscan 3D
  7. 7. The Handyscan 3D scanners stand out as the most accurate portable 3D scanners on the market today. Because we know that you are serious about your work, we have developed an extensive line of handheld 3D scanners that will work wherever you need them to. Our scanners feature the TRUaccuracy technology, that guarantees accuracy no matter the environment, part set-up or the user’s level of experience. Thousands of units later, our 3D laser scanners are living up to their reputation of reliability and versatility. Serious work. Serious technology. Introducing the Handyscan 3D scanners. REVscan EXAscan VIUscan MAXscan REVscan Looking for the most efficient way to reverse engineer and/or design? The REVscan will prove to be a reliable tool that will help you get there. EXAscan The EXAscan offers increased accuracy and resolution. It is the most versatile 3D scanner on the market for inspection and demanding reverse engineering. MAXscan The MAXscan is the obvious choice for 3D scanning of larger parts. It features the Handyscan 3D high-accuracy, enhanced with photogrammetry capabilities. VIUscan Need high-resolution 3D colour data and shape? The VIUscan will capture every detail and deliver hyperrealistic results.

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