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www.GustoMSC.com
The Offshore Wind Power Conference      “Essential Innovations”       12 February 2009, Den Helder  Promising Offshore Ass...
OFFSHORE WIND INSTALLATION       Content       GustoMSC Company background       Essential Innovations           Double...
History GustoMSC 1862   Start of Gusto shipyard (The Netherlands) 1969   Start of SBM Inc. (Marly, CH) 1977   Start of ...
SBM Offshore Group Companies                       GustoMSC                       (500)                        Schiedam   ...
GustoMSC ActivitiesDesign of Offshore Vessels   • Drill ships/ Drilling semi-subs/ Drilling Jack-ups   • Pipelaying Vessel...
Exploration   Construction   Production                                          Jack-up                                  ...
GustoMSC JACK-UPSDRILLING/PRODUCTION JACK-UPS        CONSTRUCTION JACK-UPSHull L208 (CJ46) *           2011   Pauline     ...
Creative Utilization Existing Jack-ups            Jack-up Buzzard (1982)              (with some modifications…)    Photo ...
Re-utilization existing equipmentPhoto’s courtesy A2Sea, Deme / GeoSea
Re-utilization existing equipment               Jack-up Vessel “WIND”                                       Gusto B.V. - P...
Re-utilization existing equipment         Photo courtesy Ballast Nedam: GustoMSC designed Svanen
New GustoMSC equipmentJacking systems design & delivery forWind Turbine Installation vessel MV Resolution                 ...
GustoMSC WTI - Jack-upsRecent references                                               “Vagant” (2002)                    ...
Essential Innovations       Double acting jacking systemDifferent from Oil and Gas (where platform jackingoccurs only occa...
GustoMSC Equipment: Jacking SystemsDouble acting system jacking capacity: 2650t - 4500 t(3 sets under construction)      ...
Essential Innovations     Small footprint-tall boom cranesOffshore Cranes on floating = moving vesselsgenerally have robus...
GustoMSC Derrick CranesLong track record in Heavy Duty Offshore cranesShort reference list: “SHL5000” (5,000 t) “Hermod”...
GustoMSC CranesCrane Models Derrick, Column & Leg Cranes                                      Gusto B.V. - Proprietary an...
Column Cranes GCC series                                                                                         Special B...
GCC-1000-HD Offshore Crane1000 t lifting capacityHydraulically drivenKing post slewing bearing                         ...
GLC-800-ED Offshore Crane                                          800t @ 24m                                          E...
GLC-1200-ED Offshore Crane                        Main 1200t @ 30m                        Aux 100t @ 94m                ...
Essential Innovations          Wind Turbine Installation          Special Handling ToolsDedicated handling tools are essen...
GustoMSC Equipment: Handling ToolsPile Up-ending tool                              GustoMSC. - Proprietary and confidentia...
GustoMSC Equipment: Handling ToolsPile upending tool: max 1400 t, Dpile = 4 – 6 m            In case pile weight > crane c...
GustoMSC Equipment: Handling Tools             Equipment – Hub handling tool                             GustoMSC. - Propr...
GustoMSC Equipment: Handling Tools      Equipment – Hub handling tool                                      GustoMSC. - Pro...
GustoMSC           Product             LineWind Turbine Installation Vessels
GustoMSC Jack-up designs     GustoMSC has various designs for jack-up barges and vessels      the SEA series, Non-propell...
GustoMSC WTI Jack-upsAnimation
Tools under ConstructionFour legged Wind Turbine Installation Vessel “Windlift 1” for BARD, withHigh Performance Jacking ...
Tools under ConstructionTwo units of six legged Wind Turbine Installation vessels“Adventure” & “Discovery” for MPI Offshor...
Tools under ConstructionTwo units of four legged installation vessels of the NG-2500X series,for Seajacks “Kraken” & “Levi...
GustoMSC NG-4000                   Gusto B.V. - Proprietary and confidential information
GustoMSC NG-6700
GustoMSC Units with HP jacking systems     GustoMSC has a number of proprietary designs for the Wind Turbine     Installat...
GustoMSC NG-9000-HPEMain particularsPrincipal dimensionsHull length      128.79 mHull width       39.0 mHull depth        ...
GustoMSC NG-9000-HPE                   Gusto B.V. - Proprietary and confidential information
Deliveries of Construction SEPs & Jack-ups                                                                              Kr...
Essential Innovations   TRENDSFurther innovations
Essential InnovationsInstallation in One Piece
Installation in One PieceInstallation in one piece?Apply proven drilling technology:XY cantilever system
Installation in One Piece              Test unit in ChinaPhoto courtesy COOEC : GustoMSC designed crane vessel Lan Jiang
Essential Innovations Deeper water
Deeper Water        Foundation types±30 m                           Present: ± 40 - 45 m
Space frame or Truss type legs                 Basic design of unit                 Turnkey supply :                   ...
Self-propelled unit (NG series)NG-2500X “Seajacks Kraken” with Truss type legsand GustoMSC track & pinion system
Future Development?The SBM Group has in-house existing technology within the GroupA TLP (Tension Leg platform) for theOffs...
CONCLUSIONTechnology is there to install substantial amounts of windturbines offshore – Provided timely investments are ma...
QUESTIONS?
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  1. 1. www.GustoMSC.com
  2. 2. The Offshore Wind Power Conference “Essential Innovations” 12 February 2009, Den Helder Promising Offshore Assembling,Transport and Installation Techniques Wim de Boom Senior Project Manager GustoMSC
  3. 3. OFFSHORE WIND INSTALLATION Content GustoMSC Company background Essential Innovations Double acting jacking system Small footprint/tall cranes Special handling tools GustoMSC installation equipment Trends Installation in one piece Deeper water Photo courtesy Deme / GeoSea : GustoMSC designed jack-up Buzzard
  4. 4. History GustoMSC 1862 Start of Gusto shipyard (The Netherlands) 1969 Start of SBM Inc. (Marly, CH) 1977 Start of Marine Structure Consultants (MSC)B.V. (Sliedrecht) as separate company 1978 Shut-down of Shipyard fabrication 1978 Start of Gusto Engineering (Schiedam) 2002 Return of MSC in same holding as SBM and Gusto (Schiedam) 2003 Start of GustoMSC alliance (Gusto, MSC and GustoMSC Inc.)
  5. 5. SBM Offshore Group Companies GustoMSC (500) Schiedam Marly Monaco SBM Inc SBM Malaysia Head Office (280) Houston SBM Group Operations OfficeSBM-Atlantia (2150) Kuala LumpurGustoMSC (750) Total number of employees: over 5100 representing 38 nationalities
  6. 6. GustoMSC ActivitiesDesign of Offshore Vessels • Drill ships/ Drilling semi-subs/ Drilling Jack-ups • Pipelaying Vessels • Construction (=crane) VesselsDesign of Floating Civil Construction Vessels • Jack-ups/Backhoe dredgers • Bridge installation vessels (Svanen)Turn-key Supply of Special Equipment • Offshore Cranes (500 t - 6500 t) • Jacking systems • Telescopic gangwaysEngineering Services on FPSO’s within SBM Offshore Group
  7. 7. Exploration Construction Production Jack-up Semi-submersible Vessel
  8. 8. GustoMSC JACK-UPSDRILLING/PRODUCTION JACK-UPS CONSTRUCTION JACK-UPSHull L208 (CJ46) * 2011 Pauline 2002Hull L207 (CJ46) * 2010 Vagant 2002PetroProd 1 * 2010 Wind 1995COSL 937 (CJ46) * 2009 Santa Fé 1993COSL 936 (CJ46) * 2009 Buzzard 1982Hull L204 (CJ46) * 2009 IB-909 1982Hull L202 (CJ46) * 2009 River Nile 1980Naga 3 (CJ46) * 2009 Pingtaichuan Yi Hao 1979Naga 2 (CJ46) * 2008 Tijl 1979Maersk XE 04 (CJ50) * 2009 JB-105 1978Maersk Resolve 2008 Huta Sete-3 1978Maersk Resolute 2008 Zeebouwer 1978Maersk Resilient 2008 Avala I 1978Maersk Inspirer 2003 Castoro 7 1976Maersk Innovator 2002 Mona 1976Maersk Gallant 1993 MB3 1975West Epsilon 1992 Nico II 1975Tam Dao 1 1987 IB901 1974Ekhabi 1983 Stevin 73 1973Kolskaja 1982 Ukishima 1973Noble Al White 1982 ECEX I 1972Noble Ronald Hoope 1982 ECEX II 1972Sakhalinskaya 1982 ECEX III 1972Amazone 1981 Kajima 1972Noble George Sauvageau 1981Noble Linda Bossler 1981Maersk Endeavour 1980Noble Piet van Ede 1980Tourmalines “ 1979Maersk Explorer 1976Cowrie One 1969Kaiyo 1969Chazar 1968Sedneth II 1968Ile de France 1967Seashell 1960 Gusto B.V. - Proprietary and confidential information
  9. 9. Creative Utilization Existing Jack-ups Jack-up Buzzard (1982) (with some modifications…) Photo courtesy Deme / GeoSea : GustoMSC designed jack-up Buzzard
  10. 10. Re-utilization existing equipmentPhoto’s courtesy A2Sea, Deme / GeoSea
  11. 11. Re-utilization existing equipment Jack-up Vessel “WIND” Gusto B.V. - Proprietary and confidential information
  12. 12. Re-utilization existing equipment Photo courtesy Ballast Nedam: GustoMSC designed Svanen
  13. 13. New GustoMSC equipmentJacking systems design & delivery forWind Turbine Installation vessel MV Resolution First double acting Jacking system Gusto B.V. - Proprietary and confidential information
  14. 14. GustoMSC WTI - Jack-upsRecent references “Vagant” (2002) “Seafox 7” (2008)“Resolution” (jacking system) ”Buzzard” (1982) ”Sea Worker” (2008) “Seajacks Kraken” (2009) Gusto B.V. - Proprietary and confidential information
  15. 15. Essential Innovations Double acting jacking systemDifferent from Oil and Gas (where platform jackingoccurs only occasionally) , quicker operation isrequired for Wind Turbine Installation Jack-up.
  16. 16. GustoMSC Equipment: Jacking SystemsDouble acting system jacking capacity: 2650t - 4500 t(3 sets under construction) GustoMSC. - Proprietary and confidential information
  17. 17. Essential Innovations Small footprint-tall boom cranesOffshore Cranes on floating = moving vesselsgenerally have robust large footprint construction.Cranes on jack-up platforms (stable on seabed) canbe slender. Wind turbine installation requires largelifting height, at relatively small outreach.
  18. 18. GustoMSC Derrick CranesLong track record in Heavy Duty Offshore cranesShort reference list: “SHL5000” (5,000 t) “Hermod” (5,000 + 4,000 t) “Balder” (4,000 + 3,000 t), incl. fly-jib “DB 101” (3,500 t) (ex-Narwhal) “DB 52” (2,000/3,000 t) (ex-Thor) “Titan 1, 2*, 3 and 4” (600/800 t) “Stanislav Yudin” (2,500 t) “Ispolin (1,200 t) “Kuroshio” (2,500 t) “Moricho-gumi” (1,500 t) “Svanen” (8,200 t) “Swing Thompson” (1,200 t) “Pacific Horizon” (1,000 t) Gusto B.V. - Proprietary and confidential information
  19. 19. GustoMSC CranesCrane Models Derrick, Column & Leg Cranes Gusto B.V. - Proprietary and confidential information
  20. 20. Column Cranes GCC series Special Boom Tip for short radius lifts & high reaches Double block from Used in the WTI oil & gas maintenance jack-upGCC-550-ED GCC-850-HD- Main 2 x 275t @ 29m - Main 850t @ 30m, max. hook height 115m- Aux. 138t @ 64 m - Aux. 200t @ 65m- Trolley 30t, man riding 3t - Whip 10t, man riding 3t Gusto B.V. - Proprietary and confidential information
  21. 21. GCC-1000-HD Offshore Crane1000 t lifting capacityHydraulically drivenKing post slewing bearing Gusto B.V. - Proprietary and confidential information
  22. 22. GLC-800-ED Offshore Crane  800t @ 24m  Electric driven  Bogie wheel system  On Top of the Jack-House & around the Jack-Up LegGLC series is located on top of the Jack-house and revolvesunrestricted 360 degrees around the Jack-up leg Gusto B.V. - Proprietary and confidential information
  23. 23. GLC-1200-ED Offshore Crane  Main 1200t @ 30m  Aux 100t @ 94m  Whip 10t (3t manriding)  Bogie wheel system  On Top of the Jack-House & around the Jack-Up LegGLC-series is located on top of the Jack-house andrevolves unrestricted 360 degrees around the Jack-Up leg Gusto B.V. - Proprietary and confidential information
  24. 24. Essential Innovations Wind Turbine Installation Special Handling ToolsDedicated handling tools are essential to support atime efficient and safe installation operation.
  25. 25. GustoMSC Equipment: Handling ToolsPile Up-ending tool GustoMSC. - Proprietary and confidential information
  26. 26. GustoMSC Equipment: Handling ToolsPile upending tool: max 1400 t, Dpile = 4 – 6 m In case pile weight > crane capacity GustoMSC. - Proprietary and confidential information
  27. 27. GustoMSC Equipment: Handling Tools Equipment – Hub handling tool GustoMSC. - Proprietary and confidential information
  28. 28. GustoMSC Equipment: Handling Tools Equipment – Hub handling tool GustoMSC. - Proprietary and confidential information
  29. 29. GustoMSC Product LineWind Turbine Installation Vessels
  30. 30. GustoMSC Jack-up designs GustoMSC has various designs for jack-up barges and vessels  the SEA series, Non-propelled, ranging from the SEA-600 to the SEA-3250  the NG series, Self-propelled, ranging from the NG-600 to the NG-10,000 With single acting With single acting With High Performance Variations in: jacking system jacking system jacking system  Accommodation SEA-600 NG-600 NG-5300-HPE  Deck layout/size SEA-800 NG-900 NG-7500-HPE  Variable load SEA-900 NG-1200 NG-9000-HPE  Jacking capacities SEA-1100 NG-1500  Crane capacities SEA-1500 NG-1600  Power requirement SEA-1250 NG-2000  Speed, etc. SEA-2000 NG-2500 SEA-2750 NG-3000 SEA-3000X NG-4000 SEA-3250 NG-6700 NG-2500X NG-10,000SEA-800 & SEA- NG-600 SEA-2000 NG-9000-HPE1250 GustoMSC. - Proprietary and confidential information
  31. 31. GustoMSC WTI Jack-upsAnimation
  32. 32. Tools under ConstructionFour legged Wind Turbine Installation Vessel “Windlift 1” for BARD, withHigh Performance Jacking System 2650 t per legHeavy Lift Column Crane of 500 t @31 m Gusto B.V. - Proprietary and confidential information
  33. 33. Tools under ConstructionTwo units of six legged Wind Turbine Installation vessels“Adventure” & “Discovery” for MPI Offshore, withHigh Performance Jacking System of 3750 t/legHeavy Lift Column Crane of 1,000 t @ 25.5 m Gusto B.V. - Proprietary and confidential information
  34. 34. Tools under ConstructionTwo units of four legged installation vessels of the NG-2500X series,for Seajacks “Kraken” & “Leviathan”, withGustoMSC Rack & Pinion system of 1,494 t/legMast type crane 300 t @ 16 m, with 45 m boom Gusto B.V. - Proprietary and confidential information
  35. 35. GustoMSC NG-4000 Gusto B.V. - Proprietary and confidential information
  36. 36. GustoMSC NG-6700
  37. 37. GustoMSC Units with HP jacking systems GustoMSC has a number of proprietary designs for the Wind Turbine Installation market, together with patented High Performance Jacking Systems and special Heavy Lift Offshore Cranes dedicated for the Wind Turbine installations The present proprietary designs are:  NG-5300-HPE (4x 2650 t/leg and 500 t @ 31m)  NG-7500-HPE (4x 3750 t/leg and 850 t @ 25m)  NG-9000-HPE (4x 4500 t/leg and 800 t @ 24m)NG-5300-HPE NG-7500-HPE NG-9000-HPE Gusto B.V. - Proprietary and confidential information
  38. 38. GustoMSC NG-9000-HPEMain particularsPrincipal dimensionsHull length 128.79 mHull width 39.0 mHull depth 9.00 mHull draft 5.00 mLeg length max. (incl. spud-can) 74.10 mJacking systemHigh Performance system GHJS-4500-HPE- Hydraulic, positive engagement- Max. Jacking capacity 4,500 tf per leg- Max. Holding capacity 9,000 tf per leg Design criteria Jacking design conditionHigh Performance Speeds - Significant wave height Hs 1.8 m(Effective speeds incl. re-cycling strokes) - Wave peak period Tp 3.0 – 18.0 s- Platform lifting speed 21 m/hr - Wind velocity (1 min mean @ 10m) 14.0 m/sec- Platform lowering speed 27 m/hr - Current velocity Vcur 2.0 kn- Leg handling speeds up to 25 - 35 m/hr- Optional leg handling speed 86 m/hr Water depth max [m] 45 m- Cylinder speed under load 60 m/hr Payload 4,500 tPropulsion and DP 3x 4,000 kW Azimuth thrusters 3x 1,500 kW Tunnel thrusters Main crane GustoMSC, type GLC-800-EDTransit speed 10-12 kn Main hoist 800 t @ 24 mAccommodation 90 persons Whip hoist 25 t @ 94 mClassification Metric system1A1 Self-elevating Crane Unit CLEAN DESIGN Weights [t] and forces [tf] are in the metric systemCRANE DYNPOS-AUTR E0 HELDK Gusto B.V. - Proprietary and confidential information
  39. 39. GustoMSC NG-9000-HPE Gusto B.V. - Proprietary and confidential information
  40. 40. Deliveries of Construction SEPs & Jack-ups Kraken, Petronas Saparmyrat Lamprell Resolution, North Sea Turkmenbashi, Turkmenistan 2xNG2500X, GMS 2x MPI, UK Sea Worker & Seafox-7, Netherlands Pauline,BIMA, Far East North Sea Wind Lift 1, Germany A.R.B.-3, Jurong Conversion of Svanen, Netherlands 3x SEA2000, Europe NG2500X, LamprellSIRI, Denmark Vagant, North Sea MOPUstor, Yme 1998 2000 2003 2005 2007 2008 2009 2010 2011 2012 Gusto B.V. - Proprietary and confidential information
  41. 41. Essential Innovations TRENDSFurther innovations
  42. 42. Essential InnovationsInstallation in One Piece
  43. 43. Installation in One PieceInstallation in one piece?Apply proven drilling technology:XY cantilever system
  44. 44. Installation in One Piece Test unit in ChinaPhoto courtesy COOEC : GustoMSC designed crane vessel Lan Jiang
  45. 45. Essential Innovations Deeper water
  46. 46. Deeper Water Foundation types±30 m Present: ± 40 - 45 m
  47. 47. Space frame or Truss type legs Basic design of unit Turnkey supply : Rack & Pinion jacking systems GustoMSC. - Proprietary and confidential information
  48. 48. Self-propelled unit (NG series)NG-2500X “Seajacks Kraken” with Truss type legsand GustoMSC track & pinion system
  49. 49. Future Development?The SBM Group has in-house existing technology within the GroupA TLP (Tension Leg platform) for theOffshore Oil & Gas industry Trifloater Gusto B.V. - Proprietary and confidential information
  50. 50. CONCLUSIONTechnology is there to install substantial amounts of windturbines offshore – Provided timely investments are made ininstallation equipment
  51. 51. QUESTIONS?
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