Pangtong Wellhead USA Inc.

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PangTong Wellhead USA Inc. (PTWUSA) is a leading provider of wellhead equipment and equipment services to the petroleum industry leaders worldwide, we specialize in design, manufacture, repair and storage for our clients across the globe.

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Pangtong Wellhead USA Inc.

  1. 1. 公司介绍 企业资质 生产设备 检测设备 公司产品 合作案例 展望未来 目录 ...................................... ...................................... ...................................... ..................................... ...................................... ....................................... ..................................... 02 05 07 09 11 45 47 1
  2. 2. About WELLHEAD Enterprise Qualification Fabrication Facilities Quality Inspection Product Presentation Cooperation cases Looking Ahead contents 02 05 07 09 11 45 47 RESEARCH 科 研 PRODUCT 产 品 INSTALLATION 安 装 DETECT 检 测 上海威含德石油机械设备有限公司 上海威含德石油机械设备有限公司是凝聚了上海庞统企业发展有限公司和上海东宝麦爱石油机械 有限公司专业生产油田阀门(API 6A, 16A, 16C)的核心力量建立而成的工厂,是集产品经营、 设计、制造、检测于一体的民营企业。从 2006 年至今 , 我们的团队一直为美国威德福等公司生 产制造 API 6A, 16A, 16C 产品 . Shanghai Wellhead Equipment Manufacture Co.,Ltd Shanghai Wellhead Equipment Manufacture Co.,Ltd is the factory concentrate the valve technology ( API 6A, 16A, 16C) cohesion from Shanghai Pangtong Business Enterprise and shanghai Dongbao-Maiai Petroleum Machinery Co.,Ltd, is a product management, design, manufacture, testing in one of private enterprises. From 2006 until now, our team has been product the API 6A, 16A, 16C for Weatherford . About WELLHEAD 2
  3. 3. 上海威含德石油机械设备有限公司成立于 2009 年 10 月,位于上海青浦区白鹤镇,占地 3.2 万平 方米,拥有最新的先进数控加工设备,总投资为 1.2 亿元人民币,设计年产能为 5 亿元人民币。 Shanghai Wellhead Equipment Manufacture Co.,Ltd with a space of 32,000 square meters, located in Baihe Town Qingpu District in Shanghai, was found in Oct, 2009, it has the most advanced CNC equipments. The total amount of investment is RMB120 million Yuan, and the annual production capacity would be about RMB 500 million Yuan worth of products. 工厂经营、设计、制造、检验各种产品都按美国石油学会 API 规范执行,各专业人员均为从事石 油机械产品制造行业 20 年以上经历,具有很强的设计制造能力以及管理能力。 The designing. Manufacturing, testing and managing of all of the products obey the specifications of America Petroleum Institute(API). All the professionals have lots experience of petroleum products manufacture more than 20 years and have strong design to manufacture ability and management ability. Qualification 3
  4. 4. 随着企业规模的逐步增强,企业管理机制和质保体系不断完善,检测设备,检测手段规范化,系统化, 产品出口量日趋扩大。在中国各大油田,及美国、墨西哥新加坡、澳大利亚和中东地区的贸易额 成倍增长。公司以“求精求新,至真至诚”为理念,“质量第一,持续改进”为宗旨,为客户提 供高端的产品和优质的服务,赢得了国内外客商的好评。 With business scale strengthened, Enterprise management mechanism and the quality assurance system constantly improved, inspection regularized, the exports are expanding as the trade volume to China oilfield, America Mexico, Singapore Australia and Middle east countries doubled In the concept of Seek Best Quality and Innovation in All Sincerity and in the purpose of Quality first, Continuous Improvement, company provides high-end products and best service which has won favor from home and abroad. 总经理兼 General Manager concurrently 副总经理 Senior Manager 总工程师兼 Chief Engineer concurrently 行政管理办 Administrative Office 财务部 Financial department 生产部 Product department 技术部 Technology department 质保部 Quality Assurance Department 人事管理 Personnel management 安全后勤 Security & Logistics 工艺协作 Process cooperation 设备管理 Equipment management 成本管理 Cost management 资产管理 Assets management 生产车间 Manufacture shop 毛坯库 Raw Materials Inventory 计划调度 Product coordination 供应采办 Supply & procurement 装配车间 Assembly shop 零件库 Part Library 产品设计 Product design 工艺转化 Process & transformation 售后服务 After service 产品检验 Product testing 机械性能 Mechanical Properties 化学分析 Chemical Analysis 废品库 NonConforming warehouse 文件管理 Document Management 计量管理 Measurement Management 无损探伤 Nondestructiv e Inspection 市场 Marketing 内贸 Internal Trade 合同管理 Contract management 国际贸易 International trade 成品库 Product Warehouse 外贸 Foreign Trade 休斯顿营业处 Houston branch office 董事会 Brand of directors 总工程师 Chief Engineer 总经理 General Manager 营销部 Sales Department 上海威含德石油机械有限公司 组织机构图 Organizational Structure 4
  5. 5. Enterprise Qualification 企业资质 威含德历年来注重产品质量,先后通过了美国石油协会 API 认证,摩迪国际认证有限公司 ISO9001-2000 国际质量体系认证,并且公司为中国通用机械阀门行业协会会员,中国石化物质 资源市场成员,中国石油物资装备总公司认证的一级供应网络成员单位,公司产品为建设部工程 建设推荐产品。 Shanghai Wellhead Manufacture over the years, focus on product quality, has passed the American Petroleum Institute API authentication, Moody International Certification Limited ISO9001-2000 international quality system certification, and the company for the China General Machinery Valve Industry Association, China Petrochemical material resources market, members of the China Petroleum Material Equipment Corporation-certified member of a supply network unit of the Ministry of Construction engineering construction company's products are recommended product. ISO9001 认证 美国石油协会(API)证书 Certificate granted by API 5
  6. 6. TSG- 中国政府颁发的特种设备制造许可证书 TSG 型式试验范围内 技术专利证书 Technology patent 中国石油屋子装备总公司一级供应网络证书 First-class supply certificate issued by China petroleum goods materials head office 中国石油机械钻采设备标准化委员聘书 6
  7. 7. Fabrication Facilities 生产设备 威含德产品按美国石油学会 API 规范执行,从产品设计,原材料采购、生产、检验、到油漆包装发运, 每道工序均严格按照质量保证体系要求操作。 Wellhead’s products conform to API specifications, from product design, purchase raw material, manufacture, inspection to paint and crate for shipment, every procedure strictly follows quality assurance system. 对生产过程中的各个因素进行有效控制。设备维修人员严格执照维修与保养计划及时对生产检测 设备进行维修保养,从而确保设备的正常使用。产品的主要生产过程我公司可独立完成,对原材 料及配件实行统一标准采购,分类摆放。 Take effective control of each process. Equipment maintenance is well planned and runs on time to make sure all the equipments are in effective use. Our company is capable of main production line independently, purchasing raw material with one standard and separating them by sorts. 7
  8. 8. 加工设备 processing equipment 加工设备 processing equipment 8
  9. 9. 威含德拥有数控车床,加工中心等高新设备在内的各类加工和检测设备 140 多套。新引进气密封 试压设备、CDG-10000 型微机控制磁粉探伤设备以及 HTC125140a 型数控车床,以不断提高威 含德产品工艺创新能力,不断扩大新产品开发范围。优秀的品质,源于制造工艺的先进。威含德 积极先进的生产技术和设备,使产品内在品质与外在个性化设计紧密结合,完全满足并引领工业 现代化的需要。 Wellhead has more than 140 equipments like many CNCs, production center and high-tech equipment and testing equipment. Newly brought in 3G test equipment, CDG-10000 computer controlled MT equipment and HTC 125140a CNC is enhancing the capacity of Wellhead's technology innovation, and is expanding development of new products. Excellent quality generates from advanced technology. Wellhead's advanced production technology and equipment, closely combine internal quality and unique design, totally fulfill the need and lead industrial mordernization. 威含德设有现代化的质量检验和试验中心,拥有材料化学分析、光谱分析、机械性能试验、冲击 试验等材料检验设备 ; 超声波探伤、磁粉探伤、着色探伤等材料及特殊工序缺陷检测设备;拥有 超声波测厚仪、硬度计、红外线测温仪、扭力板手等先进的检测设备及多台套大中型阀门压力试 验台等成品性能测试设备,确保产品交付合格率 100%。 Wellhead has a modern quality inspection and test center, including chemical analysis, mechanical properties test, impact test equipment; UT, MT, LP test equipment; Ultrasonic Thickness Gauge, hardness tester, infrared thermometer, and torque wrench and many finished product test equipment etc. Those attribute to conformance rate of delivered products is 100%. Fabrication Facilities 生产设备 Quality Inspection 质量检验 9
  10. 10. 加工设备 processing equipment 检测设备 testing equipment 加工设备 processing equipment 在生产过程中出现不合格品时,检验员立即对不合格品作出标记进行隔离,并开具不合格品通知 及处理单,等处置结论作出后,由责任部门负责制度纠正和预防措施,同时质量检验部进行跟踪 检查、效果确认,以确保产品质量的符合性。 If Non-conformance occurs, inspector will mark and isolate non-conformance part immediately and generate NCR notice and report. After results come out, responsible department will provide corrective and preventive action, and quality department will follow the re-inspection and confirm results so as to make sure the quality conformance. 10
  11. 11. 机械性能 Machanical Properties 无损检测设备 NDE Equipment 上海威含德石油机械设备有限公司产 品原材料机械性能检测中心。 Shanghai WELLHEAD Petrolem Manufacture Equipment Co.,Ltd. product raw mat'ls machanical properties testing center. 11
  12. 12. 原材料化学成分 Chemical composition 量具间 Measuring implement room 上海威含德石油机械设备有限公司原材料化学元素检测设备。 Shanghai WELLHEAD Petrolem Manufacture Equipment Co.,Ltd.product raw mat'ls Chemical element test Equipment. 12
  13. 13. Product Presentation 产品介绍 威含德的成功在于拥有一支专业化的管理团队。随着全球化、知识经济和信息时代的不断强化,公司制定了一整套全 新的“以人为本”规范管理模式,强调人才的主动性和创造性,从而以提高东宝的凝聚能力。 经过长期磨合,威含德已拥有一支高素质的管理团队,既有资深的科研专家、中高级技术人员,又有刚刚走出校门的 “年轻血液”,多层次的结合,创造出威含德强大的生命力。 Wellhead's success comes from a professional management team. With globalization and strength of knowledge-based economy and information age, company developed a new set of human oriented management mode which emphasis on individual initiative and creativity to level up Wellhead's cohension. 13
  14. 14. 我们的技术团队具备独立设计,自行研 发的能力,可以根据客户的要求对产品 进行设计,制图,加工,测试以及自行 研发相关产品。 Our engineer team is capable of self design and development, so that we can design, make drawing, process, inspect and test product according to customer’s request. 我们可以按照图纸加工产品,并提出作为生产商对产品的合理 建议。 We can process products upon incoming drawings and provide reasonable suggestion as a manufacturer. 14
  15. 15. Product Presentation 产品介绍 威含德公司拥有先进的设备其年产值为 5 亿元人民币。 Wellhead equipped with advanced equipments, and has a RMB 500 million Yuan annual sales value. 15
  16. 16. 上上海海威威含含德德石石油油机机械械设设备备有有限限公公司司 生生产产管管理理QQCC流流程程 ProductionManagementAndQCProcess 产品加工流程 Preductprocess 合同技术参数 Contracttechnicalparameters 工工厂厂质质量量方方针针:: QualityPolicy: 质质量量第第一一、、求求精精求求新新 QualityFirst,SeekBestQualityandInnovation 持持续续改改进进、、至至真真至至诚诚 ContinuousImprovement,,inallSincerity 企业管理者代表 Theenterprisemanagement 生产管理 Productionmanagement 产品设计、工艺编制 Productdesignandprocess 质量控制 Qualitycontrol 归档 Archive质保单 Qualitypolicy 填报检单 Completequalityguaranteeslip 探伤报告 NDTreport 热处理报告 Heattreatmentreport 尺寸记录表 Dimensionrecord 装配记录 Assemblyrecords 试压报告 Pressuretestreport 出厂质检文件 Factoryinspectiondocuments 建流程卡 Buildprocesscard 合格材料 Qualifiedmaterial 外加工件 Outsidemachiningparts 外购配套件 Outsourcingparts 质保单 Qualitypolicy 复检报告 Reviewreport 零件制造成本 Partsmanufacturingcost 制造成本 Manufacturingcost 财务管理 Financialmanagement 原材料进厂 Rawmaterials 车间加工 Workshop 车间加工 Workshop 成品入库 Inventory 装配 Assembly 调试 Debug 装箱 Packing 产品出厂 Productleavefactory 质检控制流程 Qualitycontrolprocess 委外热处理 Outsourcingheattreatment 16
  17. 17. 产品类型: API 6A 法兰,四通,套管头总成,油管头总成等 API 6A FC 平板阀,K 型阀,H2 型各种节流阀,孔板式节流阀,FC 安全阀,井上安全阀等 API 16C U 型防喷器等 API 16A 油井管汇,防喷节流管汇,测试管汇等 Product includes: API 6A flange, cross, casing head, tubing head, etc. API 6A FC gate valve, split gate valve, H2 choke, orifice plate choke, FC fail safe valve, SSV, etc. API 16C U-BOP, etc API 16A oil manifold, BOP choke manifold, testing manifold 产品通劲(Products through fresh): 1-13/16’’, 2-1/16”, 3-1/16”, 4-1/16”, 5-1/8”, 7-1/16”, 3-1/8”, 产品压力规范(Product specifications pressure):2000psi 3000psi 5000psi 10000psi 15000psi Product Presentation 产品介绍 17
  18. 18. 18
  19. 19. 1.FC 型阀是上海威含德石油机械有限公司所生产设计的一套系列阀。 2.FC 型阀通常用于圣诞树形的井口装配以及各种包装阀等。在,3000,5000,1 0000,15000 PS l 的工作压力之下, 通径 为 1.1 3/1 6 .2.1/1 6”.3.1/1 6”.4.1/1 6”能满足所有的地质勘测和石油相关产品。 3.所有的材料,物理,化学,压力的测试都按照 AP l 6A 第 1 9 版的要求严格执行。 4.FC 系列阀都有排气孔密封.从闸阀的一端进入,液体把阀座推到阀板上,使其整合,完全关闭。因此形成密封状态。 5.FC 型闸阀的两端,任何一端都可以作为进出口。 1. "FC" series gate valves, which are designed and manufactured By Shanghai Wellhead Petroleum Machinery Co., Ltd. Works, with light on-off force moment and reliable seal. Specific back seal mechanisms make on-site operation convenient. 2. "FC" series gate valves are mostly used to all sorts of Wellhead Christmas Trees and manifolds and casing valve, etc., with working pressure such as 3000/5000psi, 10000psi and 15000psi, inside nominal diameter 1-13/16" 2-1/16" 2-9/16- 3-1/16- 4-1/16- 7-1/16" ,satisfy all requirements for geologic exploration and oil production. 3. Requirement for material, physical and chemical data and pressure test conform to API 6A, nineteenth edition. 4. FC series gate valves have the outlet and seals. Entering the valve from one end, fluid push the seat move toward the valve plate and make them integrate closely, thereby, gain the seal. 5. For the two ends of the PF series gate valves, any one end can be as inlet or outlet end. Valve class 闸 阀 类 19
  20. 20. FC 型手动平板阀 FC MANUAL GATE VALVE 20
  21. 21. FC 型手动平板阀 FC MANUAL GATE VALVE 21
  22. 22. FCY 型液动平板阀 FC HYDRAULIC GATE VALVE 22
  23. 23. PFK 型液动平板阀 PFK MANUAL GATE VALVE 此系列膨胀楔式,暗杆闸阀能广泛用与各种环境。 系列闸阀完全按照 APl 6A 和 l S0 10423 标准设计,法兰连接 K 型系列闸阀公称通径从 2 1/1 6”到 4 1/1 6”,螺纹 连接系列闸阀公称通径从 2 1/1 6”到 4 1/1 6”,压力等级从 3000psi 到 5000psi。 特点: 1.该膨胀闸阀不依赖上游或下游管道压力而通过阀座产生可靠双向密封机制。阀板在阀门关闭时接触阀门底部,紧 固手轮继续旋转阀杆,阀板的各片受压而挤压阀座从而产生一种可靠的双向密封。 2.阀座插入安装在阀体内防止高压下阀座浮动保证密封,此时还可根据用户要求选用金属对金属密封。 3.阀体和阀盖以及阀座和阀体之间的金属对金属密封非常稳定不易受环境影响。 4.阀杆填料是该阀门的一种添加剂,它可以通过注塑枪打入阀门,该阀门在阀体上有一上一下两个注油 / 脂孔,起密 封和润滑作用。 该系列膨胀阀具有良好的流体方向性以保证较低的操作力矩其温度为 650 华氏度下仍可适用。 The Series is a split gate, non rising stem, full bore, through conduit gate valve designed to work in variety of environments. Split gate valves (PFK manual gate valves) are in full compliance with API 6A & ISO 10423, and are available in flanged end connections from 2-1/16" bore to 4-1/16" bore, and in threaded end connections from 2-1/16" to 4-1/16", pressure ratings 3000 and 5000 psi. Features: 1 .The split gate creates a positive mechanical bi-directional seal across the seats which does not depend on line pressure on either the upstream or downstream side. At the end of closing stroke the gate contacts the bottom of the valve. With continued rotation of the stem by tightening the hand-wheel, the gate segments expand against the seats creating a positive bi- directional seal. 2. The seats are fixed into the body to prevent high pressure seat float and have a seat insert for positive sealing. Metal to metal seating is available upon request. 3.Metal-to-metal sealing between body and bonnet interface, and seat/ body interface are stable and environmentally resistant. 4.The stem packing is re-energizable with the valve in line and under pressure using the injectable packing fitting. The valve is also equipped with two body fittings for easy draining and lubrication. This split gate valve (PFK manual gate valves) has a preferred flow direction to assure low torque operation which is marked on the outside of the valve. Valve operating temperatures to 650 degres F are available. 23
  24. 24. PFK 型手动平板阀 PFK C MANUAL GATE VALVE Size/P(Mpa) d 52 65 80 103 52 65 A 371 422 435 511 371 422 B 557 575 613 781 557 575 C 320 320 320 420 320 320 D 215 245 240 295 215 245 F 145 178 190 244 145 178 R/BX 24 27 31 37 24 27 35 105 24
  25. 25. 5-7“ FC 型手动安全阀 FC MANUAL GATE VALVE Size/P(Mpa) d 130 180 130 180 130 180 A 727 813 737 889 889 1016 B 1667 1750 1660 2155 1900 2360 C 660 760 660 1120 1118 1120 D 375 395 360 480 420 505 F 662 755 654 840 714 910 R/BX 44 46 169 156 169 156 10535 70 25
  26. 26. H2 型节流阀 H2 CHOKE VALVE H2 系节流阀是很理想的节流阀,其广泛应用于井口,生产管汇,节流阀和压井管汇,井口测试及揩擦操作中。 H2 级是一种多压力截止和底座的标准化节流阀,它能应用于跨式的侵蚀和腐蚀条件,压力等级高达 15000PSI。 有以下三种现成的配置: 固定节流阀用一种大油嘴提供一种固定的液流条件。 可调节流阀提供可边的流速,一旦流速达到要求时可以将其锁定。 PAC 节流阀是很理想的适用于长期使用的专制的固定或可调节流阀。这种节流阀配有一个单独的盖以便杆从侵蚀的通 道中完全退出。这个特性增加了杆的寿命及在可调节流阀中维持了其可控性。 一种可选择的连接油嘴或底座通过慢慢的提升油井能使可调节流阀转变成固定节流阀或可调节流阀。一旦所要求的流 速达到了,节流阀可被当作固定节流阀来操作。这就减少了翼阀和主阀的磨损因为其没有用来控制液流。 在每种应用,H2 级阀寿命长维修率低。 H2 节流阀的特性及好处 1.盖螺母上的孔以排放压力 2.有凸缘的锻造盖螺母 3.H2 级阀在 O 形环密封后提供体到盖的接触以防盖密封松脱 4.放压阀可以安全的排放体腔的压力 新增特点: 1.H2 依据 APl 6A 设计和制造并执 , 行 PR2 节流阀的核准测试 2.锻造体 3.易于操作和维修 The family of H2 chokes is ideally suited for a broad range of choke applications, including wellheads,production manifolds, choke and kill manifolds, well testing and clean-up operations. The H2 Classic is a multi-pressure needle and seat choke that handles standard, erosive and corrosive service in stride with pressure ratings up to 15,000psi.Three configurations are available: Positive choke -provides a fixed flow condition with a large selection of available bean sizes and types. Adjustable choke - provides variable flow rates, but can be locked into position if a fixed flow rate is required. PAC choke - a dedicated positive/adjustable choke ideally suited for long-term use as either a positive of adjustable choke. This choke is equipped with a unique bonnet assembly to fully retract the stem from the erosive flow path. This feature increases stem life and maintains controllability when operating as an adjustable choke. An optional combination bean/seat converts the adjustable choke to a positive/adjustable choke for bringing on the well slowly with the adjustable feature. Once the desired flow rate is reached, the choke can then be operated as a positive choke. This reduces wear on the wing or master gate valves because they are not used to control flow. In every application, the H2 Classic delivers long life and low maintenance. H2 CLASSIC CHOKE FEATURES AND BENEFITS: 1. Hole in Bonnet Nut to facilitate venting of pressure 2. Forged bonnet nut with lugs 3. H2 Classic prevents bonnet seal extrusion by means of body-to-bonnet contact behind the O-ring seal 4. The bleed valve allows safe venting of the body cavity pressure ADDITIONAL FEATURES: 1 .H2 is designed and manufactured in accordance with API 6A, including performance verification testing for PR2 level chokes 2. Forged body 3. Easy operation and maintenance 26
  27. 27. H2 型可调节流阀 H2 ADJUSTABLE CHOKE 27
  28. 28. H2 型可调节流阀 H2 ADJUSTABLE CHOKE H2 ADJUSTABLE CHOKE 28
  29. 29. MS 单流阀 MS CHECK VALVE MS 单流阀主要应用于高压泥浆节流管汇和高压采油树进入端以及压井管线上。 其特点有: 1.金属对金属密封,金属密封具有相比橡胶材料耐井液腐蚀及耐高温老化的好处。 2.流线型阀座使阀门承受较小流体喘动从而延长了阀门的使用寿命。 3.MS 单流阀不需润滑和例性保养。 4.锻钢结构:MS 单流阀由锻钢制成并有库柏卡麦龙质量保证支持。 MS 单流阀可以使用的液体有油,汽,水或钻井液体,其可以广泛应用各种材料,温度等级禾 IAP l 的各产品规范等级 (PSL),严格按照 API/A 规范制造,其连接形式有法兰式,卡箍式,对焊式或复合式,还可以根据客户要求进行设计制造。 Primary applications for the MS Check Valve are high pressure mud choke manifolds and high pressure Christmas tree injection and kill lines. MS Check Valve Features: 1.Metal-to-Metal Seals: Metal sealing offers advantages over elastomeric seals in applications where chemical and well fluid attack and extremes of temperature are factors. 2.Streamlined Valve Seat: Streamlined valve seat area results in less flow turbulence and improves body longevity. 3.Low Maintenance Operation: The MS Check Valve is non-lubricated and requires no routine maintenance. 4.Forged Steel Construction: MS Check Valves are made from forged steel with Cooper Cameron quality assurance behind them. MS Check Valves can be used with oil, gas, water or drilling fluids. They are available in all material and temperature classes as well as product specification levels (PSL) as specified in API6A. End-to- end measurements are in accordance with API 6A. Connections can be flanged, clamp, butt weld or combination. MS Check Valves can be supplied to special customer specifications. 29
  30. 30. MS 单流阀 MS CHECK VALVE 30
  31. 31. 套管头 CASING HEAD 套管头是连接套管和各种井口装置的一种部件。用以支持技术套管和油层套管的重力,密封各层管间的环形空间,为 安装防喷器。油管头和采油树等上部井口装置提供过渡连接,并且通过套管头本体上的两个侧口,可以进行补挤水泥, 监控井沉和注平衡液等作业。 油管头通常是一个顶部和底部均为法兰连接的四通,它被安装在套管头上法兰上来悬挂油管挂和密封油管柱与 油层套管之间的环形空间,由油管头四通和油管挂组成。 The casing head is a kind of part of connecting casings and wellheads. It is used to support the weight of technical casing and intermediate casing and seal the annular space between the casings, which provides a transition joint for the installation of the tubing head, Christmas tree and other wellheads. The two-side-outlet design allows the casing head to supply cement, monitor and control well's sinking, and inject balance liquids etc. Tubing head is usually a spool with both flanged ends. It is set on the top flange of casing head to hang tubing hanger and seal the annular space between the tubing string and intermediate casing, consisting of tubing head spool and tubing hanger. 31
  32. 32. 底层套管头 CASING HEAD 32
  33. 33. 中间套管四通 CASING HEAD 33
  34. 34. 油管头 TUBING HEAD 油管头通常是一个顶部和底部均为法兰连接的四通,它被安装在套管头上法兰上来悬挂油管挂和密封油管柱与油层套 管之间的环形空间,由油管头四通和油管挂组成。 Tubing head is usually a spool with both flanged ends. It is set on the top flange of casing head to hang tubing hanger and seal the annular space between the tubing string and intermediate casing, consisting of tubing head spool and tubing hanger. 34
  35. 35. 套管挂 CASING HEAD 9 11 13 5/8 16 3/4 20 3/4 21 1/4 5 5 1/2 6 5/8 7 7 5/8 8 5/8 9 5/8 10 3/4 11 3/4 12 3/4 13 3/8 16 Size Tbg. Size Nom. 35
  36. 36. 油管挂 TUBING HEAD 7 1/16 9 11 11 2 3/8 2 7/8 3 1/2 4 1/2 Size Tbg. Size Nom.(DP-L、DP-BIW型)Size Nom.(EP、DP型) DP 型油管挂 DP-L 型油管挂DP-BIW型油管挂 Type DP Tubing Hanger Type DP-L Tubing HangerType DP-BIW Tubing Hanger 36
  37. 37. 防喷器 BOP(BLOW OUT PREVENTOR) U 型防喷器主要应用于陆地和海洋平台。闸板式防喷器尺寸氛围广泛,闸板在 U 型防喷器里是赋压的。井口压力作用 于闸板上增加了密封力并在液压损失时维持了密封,通过增加井口压力密封整体性得到改善,此外 U 型防喷器还具有 以下特点: - 较大尺寸的液压螺栓张力可保证螺栓载荷持续精确和稳定。 - 由于有阀盖密封支承环就无需在安装阀盖螺栓 / 螺母时使用很大的力矩。 - 液压操作锁定机制,楔式锁,液动的锁定闸板并在有压力通过时仍保持闸板是被紧紧关闭的。操作系统能用程序帽 被联锁以确保楔式锁在施压打开防喷器之前被退回。 - 海洋应用时,压力平衡室与楔式锁一起被用来排除楔式锁由于受液动静水压力而打开的可能。 其他特点还有液动打开阀盖,本体是锻造的以及有多种闸板可供选择以满足不同应用条件。 7 寸防喷器的磅级为 5000PSl 至 1 5000PSl。 The U BOP is the most widely used ram-type BOP for land, platform and subsea applications worldwide. The rams in the U BOP are pressure- energized. Wellbore pressure acts on the rams to increase the sealing force and maintain the seal in case of hydraulic pressure loss. Seal integrity is actually improved by increased well bore pressure. Other features of the U BOP include: --Hydraulic stud tensioning available on larger sizes to ensure that stud loading is consistently accurate and even. --Bonnet seal carrier is available to eliminate the need for high makeup torque on bonnet studs and nuts. --Hydraulically operated locking mechanisms, wedgelocks, lock the ram hydraulically and hold the rams mechanically closed even when actuating pressure is released. The operating system can be interlocked using sequence caps to ensure that the wedgelock is retracted before pressure is applied to open the BOP. --For subsea applications, a pressure balance chamber is used with the wedgelocks to eliminate the possibility of the wedgelock becoming unlocked due to hydrostatic pressure. Other features include hydraulically opening bonnets, forged body and a wide selection of rams to meet all applications. Our 7" BOP is available in pressure ratings of 5000PSI-15000PSI. 37
  38. 38. 防喷器 BOP(BLOW OUT PREVENTOR) 38
  39. 39. 管汇 MANIFOLD 管汇是一种由管道和阀门连接起来用以控制,分流和监控流体的装置,其通常根据不同功能具有不同的构造,比如节 流管汇是控制井涌、实施油气井压力控制技术的必要设备。在防喷器关闭条件下,利用节流阀的启闭,控制一定的套 压来维持井底压力始终略大于地层压力,避免地层流体进一步流入井内。此外在实施关井时,可用节流管汇泄压以实 现软关井。当井内压力升高到一定极限时,通过它来放喷以保护井口。当井口压力升高时,可通过压井管汇向井内泵 入重钻井液以平衡井底压力,防止井涌和井喷的发生;可利用它所连接的放喷管线进行直接放喷,释放井底压力;也 可以用来挤水泥固井作业用向井口注入清水和灭火剂。通过压井管汇单流阀,压井液或其他流体只能向井内注入,而 不能回流以达到压井和其他作业的目的。 在每种应用中,操作的功能性要求,控制的精度以及要求的仪器必须在其构造中指明。 An arrangement of piping or valves designed to control, distribute and often monitor fluid flow. Manifolds are often configured for specific functions, For example, choke manifold is necessary device to control the well kick successfully and execute the pressure control technology on oil/gas well in the course of drilling, as it is, the device is adopted to execute new drilling-well's technique of balance pressure, which can avoid pollution of oil-layer, improve the speed of drilling and control blowout effectively. In case of increase of the well head pressure, the kill manifold can provide a means of pumping heavy drilling fluid into the well to balance bottom hole pressure so that well kick and blowout can be prevented. In this case, the increasing well head pressure also can be released directly through blowdown lines connected to the kill manifold so as to release bottom hole pressure, or the water and extinguishing agent can be injected into the well using the kill manifold. The check valves on the kill manifold only allow injection of kill fluid or other fluids into the well bore through the mselves, but do not allow any backflow so as to perform the kill operation or other operations. In each case, the functional requirements of the operation have been addressed in the configuration of the manifold and the degree of control and instrumentation required. 39
  40. 40. 管汇 MANIFOLD P 5000PSI 1000PSI 15000PSI 注: NOTE: 压井(Kill)放喷(Fiush) 节流(Chock) 4 1/16" 、 3 1/8" 3 1/8" 、 2 9/16" 3 1/8" 、 2 9/16" 结构形式可根据用户需求 Texture Type Fo Customer Demand 4 1/16" 、 3 1/16" 、 7 1/16" 3 1/16" 、 2 9/16" 、 4 1/16" 3 1/16" 、 2 9/16" 、 4 1/16" 4 1/16" 、 3 1/16" 、 7 1/16" 2 9/16" 、 4 1/16" 2 9/16" 、 4 1/16" 40
  41. 41. 旋转井口 ROTARY WELLHEAD 41
  42. 42. 42
  43. 43. 采油树指的是阀门,套管,油管四通,压力表和节流阀来构成一个控制生产井的完井部分。采油树有多种尺寸和结 构,比如低压或高压以及单管柱或多管柱式。我们采油树尺寸从 2”到 7”,压力级别可以是 2000PSl,3000PSl, 5000PSl, 10000PSI and l5000PSl,另还可按用户的需求提供。 An assembly of valves, spools, pressure gauges and chokes fitted to the wellhead of a completed well to control production. Christmas trees are available in a wide range of sizes and configurations, such as low- or high-pressure capacity and single- or multiple-completion capacity. Our Christmas Tree range from 2" to 7" , pressure ratings are 2000PSI,3000PSl,5000PSD, 10000PSD and 15000PSD and also can be available upon customer request. 采油树 CHRISTMAS TREE 43
  44. 44. 按API 6A 阀门材料设计规范 API 6A Valve Material Designations 材料规范Material Specifications 工况 Service Conditions 普通型,一般 油田用油、气 General Oil Field Service Oil & Gas 普通型,一般油田 用C02不锈钢型 General Oil Field Service CO2Present S.S.Trim 高C02不含H2S 全不锈钢型 Extreme CO2 Service No H2S Full SS H2S脆性含CO2 H2S Embrittlement Anticiated Some CO2 Conforms to NACE MR-01-75 H2S脆性及腐蚀 不锈钢型 H2S Embrittlement And Corrosion Expected s.s Trim Conforms to NACE MR-01-75 酸性工况C02 和H2S 圈不锈钢型 Extreme Sour Service CO2 and H2S Solid S.S. Conforms to NACE MR-01-75 材料等级 Material Class 压力范围 /1000PSI Presue Rating In 1000PSI 阀体/盖 Body Bonnet 阀盖钢圈 Bonnet Gasket 材料 Material 阀板Gates 阀座Seats 表面处理 Surface Treatment 材料 Material 表面处理 Surface Treatment 阀杆 Stem AA BB CC DD EE FF 低合金钢 API 60K Low Alloy 不锈钢 AISI 1020 不锈钢 AISI 410 不锈钢 17-4HP 不锈钢 17-4PH/ 718 2~15 10~20 2~15 10~20 2~15 10~20 2~10 15~20 2~5 10~20 2~5 10~20 低合金钢 API 75K Low Alloy 低合金钢 API 60K Low Alloy 低合金钢 API 75K Low Alloy 低合金钢 API 60K Low Alloy 低合金钢 API 75K Low Alloy 低合金钢 API 60K Low Alloy 低合金钢 API 75K Low Alloy 低合金钢 API 60K Low Alloy 低合金钢 API 75K Low Alloy 低合金钢 API 60K Low Alloy 低合金钢 API 75K Low Alloy 不锈钢 AISI 316 不锈钢 AISI 316 不锈钢 AISI 1020 不锈钢 AISI 316 不锈钢 AISI 316 低合金钢 API 75K Low Alloy 低合金钢 AISI 410 API 75K Low Alloy 低合金钢 API 75K Low Alloy 低合金钢 AISI 410 API 75K Low Alloy 低合金钢 AISI 410 API 75K Low Alloy 低合金钢 AISI 410 API 75K Low Alloy QPQ QPQ QPQ QPQ QPQ QPQ QPQ QPQ QPQ QPQ QPQ QPQ 阀座圈 Seat 低合金钢 API 75K Low Alloy API 75K 低合金钢 AISI 410 API 75K Low Alloy 低合金钢 AISI 410 API 75K Low Alloy 低合金钢 API 75K Low Alloy API 75K 低合金钢 AISI 410 API 75K Low Alloy 低合金钢 AISI 410 API 75K Low Alloy Stellite 6 Stellite 6 Stellite 6 Stellite 6 Stellite 6 Stellite 6 不锈钢 AISI 410 不锈钢 17-4PH/ 718 不锈钢 17-4PH/ 718 注:FC阀门阀座取消表面处理,因有Stellite 6 阀座圈 , FCS/TLS/PFF阀门取消阀座圈 44
  45. 45. API PRESSURE RAING NOM. 2 1/16 52 5/8 M16 110165 33.3 82.25 90.2 15.9 R23 127.0 8 2 9/16 65 3/4 M20 120190 36.5 101.6 112.71 15.9 R26 149.2 8 3 1/8 80 3/4 M20 130210 39.7 123.83 134.94 15.9 R31 168.3 8 4 1/16 103 7/8 M22 150275 46.0 149.23 160.34 15.9 R37 215.9 8 5 1/8 130 1 M27 165330 52.4 180.98 192.09 15.9 R41 266.7 8 7 1/16 178 1 M27 175355 55.6 211.14 222.25 15.9 R45 292.1 12 9 228 1 1/8 M30X3 205420 63.5 269.88 281.01 15.9 R49 349.2 12 11 279 1 1/4 M33X3 220510 71.4 323.85 334.98 15.9 R53 431.8 16 13 5/8 346 1 1/4 M33X3 230560 74.6 381.00 292.13 15.9 R57 489.0 20 16 3/4 425 1 1/2 M39X3 260685 84.1 469.90 481.03 15.9 R65 603.2 20 21 1/4 540 1 5/8 M42X3 290815 98.4 584.20 596.90 17.5 R73 723.9 24 2 1/16 52 7/8 M22 150215 46.1 95.25 106.36 15.9 R24 165.1 8 2 9/16 65 1 M27 165245 49.2 107.95 119.06 15.9 R27 190.5 8 3 1/8 80 7/8 M22 150240 46.1 123.83 134.94 15.9 R31 190.5 8 4 1/16 103 1 1/8 M30X3 180295 52.4 149.23 160.34 15.9 R37 235.0 8 5 1/8 130 1 1/4 M33X3 195350 58.8 180.98 192.09 15.9 R41 279.4 8 7 1/16 178 1 1/8 M30X3 200380 63.5 211.14 222.25 15.9 R45 317.5 12 9 228 1 3/8 M36X3 230470 71.4 269.88 281.01 15.9 R49 393.7 12 11 279 1 3/8 M36X3 240545 77.8 323.85 334.98 15.9 R53 469.9 16 13 5/8 346 1 3/8 M36X3 260610 87.3 381.00 292.13 15.9 R57 533.4 20 16 3/4 425 1 5/8 M42X3 300705 100.0 469.90 485.78 20.6 R66 614.7 20 20 3/4 527 2 M52X3 370855 120.7 584.20 603.25 23.9 R74 749.3 20 2 1/16 52 7/8 M22 150215 46.1 95.25 106.36 15.9 R24 165.1 8 2 9/16 65 1 M27 165245 49.3 107.95 119.06 15.9 R27 190.5 8 3 1/8 80 1 1/8 M30X3 185270 55.6 136.53 147.64 15.9 R35 203.2 8 4 1/16 103 1 1/4 M33X3 205310 62.0 161.93 173.04 15.9 R39 241.3 8 5 1/8 130 1 1/2 M39X3 255375 81.0 193.68 104.79 15.9 R44 292.1 8 7 1/16 178 1 1/3 M36X3 270395 92.1 211.14 223.84 17.5 R46 317.5 12 9 228 1 5/8 M42X3 305485 103.2 269.88 285.76 20.6 R50 393.7 12 11 279 1 7/8 M48X3 350585 119.1 323.85 339.73 20.6 R54 482.6 12 13 5/8 346 1 5/8 M42X3 315675 112.7 408.00 402.59 23.8 BX160 590.6 16 16 3/4 425 1 7/8 M48X3 365770 130.2 478.33 475.49 14.2 BX162 676.3 16 18 3/4 476 2 M52X3 440905 165.9 563.50 556.16 30.1 BX163 803.3 20 21 1/4 540 2 M52X3 470990 181.0 584.20 624.71 32.0 BX165 885.8 24 1 13/16 46 3/4 M20 130190 42.1 77.79 76.40 9.63 BX151 146.1 8 2 1/16 52 3/4 M20 130200 44.1 86.23 84.68 10.2 BX152 158.8 8 2 9/16 65 7/8 M22 150230 51.2 102.77 100.94 11.4 BX153 184.2 8 3 1/16 78 1 M27 170270 58.4 119.00 116.84 12.4 BX154 215.9 8 4 1/16 103 1 1/8 M30X3 200315 70.3 150.62 147.96 14.2 BX155 258.8 8 5 1/8 130 1 1/8 M30X3 220360 79.4 176.66 173.51 15.9 BX169 300.0 12 7 1/16 178 1 1/2 M39X3 285479 103.2 241.83 237.92 18.6 BX156 403.2 12 9 228 1 1/2 M39X3 330555 123.8 299.06 294.46 21.0 BX157 476.3 16 11 279 1 3/4 M45X3 380655 141.3 357.23 352.04 23.1 BX158 565.2 16 13 5/8 346 1 7/8 M48X3 440770 168.3 432.64 426.72 25.7 BX159 673.1 20 16 3/4 425 1 7/8 M48X3 440870 168.3 478.33 475.49 14.2 BX162 776.3 24 18 3/4 476 2 1/4 M58X3 5701040 223.0 577.90 570.56 30.1 BX164 925.5 24 21 1/4 540 2 1/4 M58X3 6201145 241.3 647.88 640.03 32.0 BX166 1022.4 24 D T P&G OD H API No. BC No. SIZE LENGTH FLANGE RING GASET BOLT STUDS 2000PSI R&BX GASKET 3000PSI R&BX GASKET 5000PSI R&BX GASKET 5000PSI BX GASKET 10000PSI BX GASKET 压力 法兰 垫环 螺栓 45
  46. 46. API PRESSURE RAING NOM. 1 13/16 46 7/8 M22 140210 45.2 77.79 76.40 9.63 BX151 160.3 8 2 1/16 52 7/8 M22 150220 50.8 86.23 84.68 10.2 BX152 174.6 8 2 9/16 65 1 M27 170255 57.1 102.77 100.94 11.4 BX153 200.0 8 3 1/16 78 1 1/8 M30X3 190290 64.3 119.00 116.84 12.4 BX154 230.2 8 4 1/16 103 1 3/8 M36X3 235360 78.6 150.62 147.96 14.2 BX155 290.5 8 5 1/8 130 1 1/2 M39X3 292420 98.4 176.66 173.51 15.9 BX169 342.9 12 7 1/16 179 1 1/2 M39X3 325505 119.1 241.83 237.92 18.6 BX156 428.6 16 9 228 1 7/8 M48X3 400650 146.0 299.06 294.46 21.0 BX157 552.4 16 11 279 2 M52X3 490815 187.3 357.23 352.04 23.1 BX158 711.2 20 13 5/8 346 2 1/4 M58X3 540885 204.8 432.64 426.72 25.7 BX159 771.5 20 18 3/4 476 3 M76X3 6801160 255.6 577.90 570.56 30.1 BX164 1016.1 20 1 13/16 46 1 M27 190255 63.5 77.79 76.40 9.63 BX151 203.2 8 2 1/16 52 1 1/8 M30X3 210285 71.4 86.23 84.68 10.2 BX152 230.2 8 2 9/16 65 1 1/4 M33X3 235325 79.4 102.77 100.94 11.4 BX153 261.9 8 3 1/16 78 1 3/8 M36X3 255355 85.7 119.00 116.84 12.4 BX154 287.3 8 4 1/16 103 1 3/4 M45X3 310445 106.4 150.62 147.96 14.2 BX155 357.2 8 7 1/16 179 2 M52X3 445655 165.1 241.83 237.92 18.6 BX156 554.0 16 9 228 2 1/2 M65X3 570805 204.8 299.06 294.46 21.0 BX157 685.8 16 11 279 2 3/4 M72X3 605880 223.8 357.23 352.04 23.1 BX158 749.3 16 13 5/8 346 3 M76X3 7601160 292.1 432.64 426.72 25.7 BX159 1016.1 20 D T P&G OD H API No. BC No. SIZE LENGTH FLANGE RING GASET BOLT STUDS 15000PSI BX GASKET 20000PSI BX GASKET 46
  47. 47. Cooperation cases 合作案例 总工程师在井队现场操作带压更换四通阀门 The chief Engineer is replacing cross valve under pressure in field. 渤海 JZ9-3 海洋平台采油井口 The Bohai sea jz9-3 Ocean platform Christmas tree 47
  48. 48. 海上平台 3 1/8“ X 3 1-8 -5000PSI 双管整体式采油井口 Offshore platform 3 1/8“ X 3 1-8 -5000PSI integral Christmas tree 3 1/8” X8 5000PSI 带电缆透器井口 3 1/8” X8 5000PSI Wellhead with cable penetrator 渤海 S36 海洋平台 5000PSI 双层套管头井口 The Bohai sea S36 ocean platform 5000psi double layer casing head wellhead KQ70 78-65 采气井口在塔指挥现场使用照 KQ70 78-65 Goa wellhead in command field 48
  49. 49. Future prospect 展望未來 客户技术交流 Customer Technical Communication 合作流程 Cooperation Process 客户零件检测验收 Customer acceptance of parts 客户装配验收 Customer assemble check 客户产品测试 Customer prospect TEST 客户产品测试 Customer prospect TEST 客户出厂验收 Customer leave factory check and acceptance 公司自创业以来,引进、转化美国卡麦隆公司的相关技术,并自行创新研发坚持以油田钻的新工艺、新技术为公司产 品开发和服务的方向。 坚持以市场为导向,公司从国外购进多台最先进的加工中心、高端机床及气密封试验设备,随着多条产品生产线的引 入和产品加工的规范化,极大提升公司的产品。 展望未来,含德公司将于国内外客户不断地展开多元化、多层次的全面合作,共同成长,共创成功的未来。 Since its establishment, the company introduced and assimilated the related technology of Cameron, and have been innovative researching and developing , insisting on the direct of new technology and new process of oilfield drilling and production for the company’s product developing and service. With market oriented, the company imported several machining centers, high-end lathes and gas sealing test equipments, introduced several product lines and standardized the product machining, enormously enhanced the product quality. Looking forward, Wellhead will comprehensively cooperate with our home and abroad customers in a diversified and multi-level manner, growing up together and creating the future together. 49
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