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Marvin DoorGENERAL INSTALLATION INSTRUCTIONS                                                                              ...
Table of Contents                                                                                               Before You...
Tools and Supplies NeededTOOLS:                                             SUPPLIES:         Safety        #2 Phillips   ...
Rough and Masonry Opening Requirements  Rough Opening                                          Masonry Opening            ...
Rough Opening PreparationThe following section demonstrates best practice for a rough opening preparation for both air bar...
Preparing the Unit for Installation                                                                                       ...
Installing the Door                                                                 5/16 -- 3/8″                          ...
Installing the Door (continued)                                                                                           ...
Securing the Sill                    Wood Frame Construction                                        Masonry Application   ...
Flashing Installation - Air Barrier                      -                          Rigid head                          fl...
Flashing the Installation - Building Paper                          -                         Rigid head                  ...
Final Sealing Procedures                                                                                                  ...
Technical Installation SpecificationsThe following details are specified for proper installation and performance of the Ma...
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Marvin Door General Installations

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Door Installation Instructions

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Transcript of "Marvin Door General Installations"

  1. 1. Marvin DoorGENERAL INSTALLATION INSTRUCTIONS Flat and Level Humped or Flat and Flat Sill Sill and a Sagging Sill Level Sill Out of Level Square, Plumb Opening BAD BAD GOOD BEST(Need to correct sill condition prior to door installation)1. The key to proper operation is squaring the door frame in relation to the sill. These instructions are applicable for2. A GOOD INSTALLATION has a FLAT sill that is also LEVEL. the following wood and clad products:3. The BEST INSTALLATION requires a FLAT and LEVEL sill and a SQUARE and PLUMB opening. Ultimate Inswing French Door4. Correcting an out of square opening requires shimming beneath the sill and/or at the corners. These Ultimate Outswing French Door instructions assume an opening is constructed for the BEST installation with a flat and level sill and Ultimate Sliding French Door a square opening. Sliding Patio Door 2 1/4″ Inswing French Door 2 1/4″ Outswing French Door ABSTRACT: Please read these instructions in their entirety before beginning to install your product. These installation instructions demonstrate the installation of a Marvin door in new wood frame construction using an industry approved water management system. For installation using other construction methods, such as remodeling, replacement, and recessed openings refer to ASTM E2112--07, “Standard Practice for Installation of Exterior Windows, Doors and Skylights,” for installation suggestions. The same information for ASTM E2112 can be found on the ASTM website, www.astm.org. Regional standard practices, environmental conditions, and codes may vary and supersede the procedures contained within. The responsibility for compliance is yours: the installer, inspector, and owner(s).2010--10--2519970479
  2. 2. Table of Contents Before You Begin Page Hazard NotationsBefore You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Please familiarize yourself with the following hazard notations used Hazard Notations, Installer and Builder Information, Aftermarket throughout this instruction. Products Caution Warning Seek Assistance Tips/HintsTools and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Rough and Masonry Opening Requirements . . . . . . . . . . . . . . . . . 3Rough Opening Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Mistakes or misuse Mistakes or misuse Help from another Information on Continuous Air Barrier Systems, Building Paper Construction could cause could result in individual is necessary alternativePreparing the Unit for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 damage to the personal injury to perform this task procedures, window or result in and/or severe safely and correctly. definitions,Installing the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 faulty installation damage to unit, helpful hints. Squaring, Plumbing, Fastening and unit equipment, and/or performance. structure.Securing the Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Flashing the Installation - Air Barrier . . . . . . . . . . . . . . . . . . . . . . . . 9 - Installer and Builder InformationFlashing the Installation - Building Paper . . . . . . . . . . . . . . . . . . 10 - S Always provide a copy of these instructions for the current or future building owner.Final Sealing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 S Plan sizing of rough opening and clearance from exterior finishing systems toTechnical Installation Specifications . . . . . . . . . . . . . . . . . . . . . . . 12 allow for normal materials shrinkage or shifting (e.g. wood structure with brick veneer; allow adequate clearance at sill). Failure to do so can void the MarvinWarranty Information warranty coverage. S Refer to the Technical Installation Specifications section for technicalNOTE: Numbers listed in parentheses ( ) are metric equivalents in milli- specifications regarding the installation of this product. These installationmeters rounded to the nearest whole number. specifications as well as the details in this section must be followed to achieve proper installation and performance. S It is the responsibility of the builder, installer and subcontractors to protect the CAUTION: Do not direct mull sidelites to your Marvin door. Contact interior and exterior of windows or doors from contact with harsh chemical your Marvin distributor or dealer for additional information. washes, construction material contamination and moisture. Damage to glazing, hardware, weather strip and cladding/wood can occur. Protect with painters tape Marvin Windows and Doors recommends special care be taken and/or protective sheathing as required. Follow all guidelines regarding material when mulling a transom(s) above the door. Transom installation use, preparation, personal safety and disposal. may require additional support that allows unaffected door operation. Contact your Marvin distributor or dealer for additional S Contact your Marvin dealer if you have any questions regarding product and information. materials used in manufacturing or questions on replacement parts. Aftermarket Products WARNING: Always practice safety! Wear the appropriate Alterations to Marvin window and door products including window films, insulating eye, ear and hand protection, especially when working or reflective interior window treatments or additional glazings can cause exces- with power tools. sive heat buildup and/or condensation. They may lead to premature failures not covered under warranty by Marvin. This door is glazed with safety glass (tempered or laminated) and if broken must be replaced with safety glass. This is in Before purchasing or applying any product that may affect the installation or per- accordance with state and federal laws. formance of Marvin products contact the manufacturer of aftermarket product/ glazings that are not supplied by Marvin and request written product use, associ- ated warranties and damage coverage. Provide this information and warranties to the end user and/or building owner for future reference.2010--10--25 1 Marvin Door19970479 General Installation Instructions
  3. 3. Tools and Supplies NeededTOOLS: SUPPLIES: Safety #2 Phillips Putty Knife Glasses Screwdriver Flashing Shims Low expansion foam insulation1 Utility Knife Pry Bar Level Construction Sealant1 Rags / Paper Towels Adhesive1 Square Hammer Drill Weather Fiberglass Rigid head flash resistive barrier insulation #10 Flat #8 x 3″ and head screw 2″ Galvanized #8 x 2″ Flat #10 x 3″ counter bit Roofing Nails head screws screws Tape 1See Technical Installation Specifications for details on adhesives, sealants and Measure low expansion foam insulations.2010--10--25 2 Marvin Door19970479 General Installation Instructions
  4. 4. Rough and Masonry Opening Requirements Rough Opening Masonry Opening 1/4″ 1/2″ 1/4″--1/2″ 1/4″Figure 1: Typical rough and masonry openings.IMPORTANT! These steps are crucial to 1. See the Technical Installation Specifications 2. Check the bottom surface of the opening toobtain a trouble- -free installation. If these for rough and masonry opening gaps. When ensure it is flat, level, and free from debris.conditions are not met, the installer must framing the rough opening, care should be Proper operation of the door requires a sill thattake corrective actions to alter the taken to ensure the sill plate is level and the is flat and level.opening(s) before proceeding. For typical opening is square, straight and plumb. NOTE: For doors not on grade and in standardwood frame construction it is also essential wood frame construction with brick veneer, makethat the wall sheathing be a solid surface to sure there is at least 1/2″ (13) between the bottomensure that the unit can be secured firmly to of door sill (or eventual placement of the door) andthe wall. the top row of brick to avoid “brick bind”. 2010--10--25 3 Marvin Door 19970479 General Installation Instructions
  5. 5. Rough Opening PreparationThe following section demonstrates best practice for a rough opening preparation for both air barrier and building paper scenarios. Refer to ASTME2112--07 for the other situations not covered in this document. Air Barrier Applications Building Paper Applications (A1 Method) (A1 Method) Sheathing(a) (b) (c)Figure 2: Rough Opening Preparation for construction methods using a continuous air barrier system or building paper. Air Barrier Applications Building Paper Applications 1. When trimming away the air barrier at 2. Wrap barrier at the sides to the interior and 1. Cut two 13″ (330) pieces of Grade “D” building openings, first cut horizontally across the tack in place. Do not tack barrier at head jamb. paper 8 1/2″ (216) longer than the rough entire width of the rough opening at the head Fold the head jamb flap up and tack in place opening height. (Adjust material width for wall jamb and sill. Then cut vertically in the center or tuck beneath. This will allow the top flap to thickness. Add 9″ (229) to the wall thickness to of the opening from sill to head jamb. Finally fit over the head jamb flashing after installa- determine width.) cut the head jamb corners diagonally away tion of the door. See figure 2b. 2. Position the pieces in place overlapping the from the opening. The complete cut should be rough opening by as much as the jamb depth. in a “I” fashion. DO NOT cut air barrier The wrap should extend above the rough diagonally from corner to corner in an “X” opening by 8 1/2″ (216). Tack in place around fashion. See figure 2a. the edge of the rough opening. Use a utility knife to cut the paper even at the head jamb. Fold to the interior and tack in place. See il- lustration 2c. 2010--10--25 4 Marvin Door 19970479 General Installation Instructions
  6. 6. Preparing the Unit for Installation Structural bracket NOTE ON UNITS WITH OPTIONAL ALUMINUM NAIL FIN: Manually fold out nail fin until it is perpendicular with the frame. Take care during handling and installation not to damage the corner gasket. After unit is secured in the opening fold supplied drip cap to “L” shape as shown and install per unit flashing instructions. Customer service or glass part number (a) (c) (b) Jamb Alignment BracketFigure 3: Preparing the unit for Installation.NOTE: Inspect the door for any damage or miss- 2. For Clad Units: Position the factory applied IMPORTANT: Marvin highly recom-ing parts. Contact your Marvin representative if nailing fin in the upright position. FOR UNITS mends the use of jamb adjustmentthere are any problems. If possible, provide the WITH VINYL NAILING FINS DO NOT APPLY brackets attached to your door. Pleaseoriginal order number and description of door. NAILING FIN CORNER GASKETS AT THIS refer to the Marvin Door Alignment Sys- TIME. tem instructions before installing your door. See figure 3b.1. Remove the protective packaging from the unit NOTE ON UNITS WITH FLAT CASING: Units and dispose/recycle properly. Inspect unit for with flat casing must be installed using masonry 3. If you are installing your door with structural any hidden damage and report immediately to clips or screw through jamb. brackets or masonry clips, apply to the door your sales representative. Provide the For more details on structural fastening, frame once you are ready to place it in the customer service number or glass part number refer to the structural installation opening permanently. Follow the instructions etched on one of the top corners of the glass. instructions found online at included with the brackets. See figure 3c. See figure 3a. www.marvin.com or contact your Marvin CAUTION: Some brackets are sharp. representative. Wear gloves and use care when moving the door if brackets are installed. 2010--10--25 5 Marvin Door 19970479 General Installation Instructions
  7. 7. Installing the Door 5/16 -- 3/8″ bead of construction adhesive 3/4″ (a) (b) (c)Figure 4: Installing the door. 2. Apply a 3/8″ (10) bead of adhesive! on the sub- 4. Before the adhesive is allowed to set up, ensure Seek Assistance: It is highly floor at the interior and exterior edges of the the jambs are straight and plumb recommended that you get help from door opening, then lay another bead approxi- (interior/exterior and left/right). See figure 4c. another person/persons when installing mately 2 1/4″ (57) from the interior bead in a The sill must be level and straight. Checkthe door. These doors are heavy and it will be slight wiggle pattern. See figure 4b. Adhesive diagonal measurements for the entire frame.hard to position or install with just one person. beads should contact the interior and exterior Adjust as necessary by applying shims to the flat portions of the sill as well as the center rib. corners 6″ (152) from the sill and head jamb.NOTE: If field applying interior jamb extension or 3. Tip the door into the opening and center it. Formulling transom units, refer to appropriate For steps on how to permanently secure the clad units, temporarily nail the upper cornersinstructions (as needed) at this time. unit, refer to the supplemental instruction of the nailing fin with a 2″ (51) roofing nail. Do included with this door. not drive the nail all the way in.1. After the rough opening has been prepped IMPORTANT: To meet advertised Struc- (using either the air barrier or building paper NOTE: If wood door unit has exterior casing, apply tural Design Pressure Ratings, doors methods), apply a continuous bead of sealant1 sealant at the back (interior side) where casing must be installed with either masonry 3/4″ (19) from the top and sides of the door contacts jambs and head jamb and also at top clips, jamb screws or structural brackets opening. See figure 4a. corners where head and side casings join. spaced a maximum of 6″ (152) from cor- ners and 12″ (305) on center. 2010--10--25 6 Marvin Door 19970479 General Installation Instructions
  8. 8. Installing the Door (continued) Swinging Door Panels should be flush across the top Swinging Door Sliding Door Shim Shim Allow 1/8″ gap between panels Panels should be flush (a) (b) (c) to the interior/exteriorFigure 5: Installing the door.5. For Swinging Doors: Place a shim at each NOTE: Proper shimming is extremely hinge and on each side of jamb and head jamb Tip for Swinging Doors: If one panel is fur- important. Under shimming can cause the unit strike plates. Place additional shims a ther to the exterior than the other (or on a to sag out of square, over shimming will result maximum of 12″ (305) apart. Be careful not to single operating panel door the panel does in bowed jambs and/or head jamb. Both bow the jambs. See figure 5a. not align parallel to head jamb) check sides conditions can contribute to improper For Sliding Doors: Place shims at or near of frame for plumb. If correct and the pan- operation of the door panels. keepers or jamb strike. Place additional shims el(s) still do not align, move the top of one or a maximum of 12″ (305) apart. Be careful not to both sides of the frame slightly in or out. bow the jambs. See figure 5b. On a multiple panel unit check to make sure6. For clad units, finish fastening nailing fin if top corners of the panel locking stiles are applicable. For wood units finish fastening the aligned and flush with each other. On a brick mould casing if applicable. single operating panel unit check to make sure the margin along panel top and head jamb are even. See figure 5c. If one panel is higher/lower move the top of the frame hori- zontally until the panels align. 2010--10--25 7 Marvin Door 19970479 General Installation Instructions
  9. 9. Securing the Sill Wood Frame Construction Masonry Application Wood Frame Construction (also applies to Masonry Applications) Oak plug Oak plug 1 1/2″ pan head screws 3/16 x 3″ FH #10 x 3″ sheet masonry anchor metal screw Sill Sill Concrete Sealant Sealant Sill nose Sill nose support block support block Low Profile Sill Subfloor (a) (b) (c) Figure 8: Securing the door.1. For standard sills: Install a sill nose support 2. Securing the standard sill: Locate the center of block under the sill if the existing opening does the oak sill, and, with a 3/16″ drill bit, predrill a IMPORTANT: For StormPlus IZ3 units, not extend far enough to support the door sill. hole vertically through the oak sill liner and sill. refer to the provided StormPlus Fabricate from treated lumber and attach to Countersink hole for the flat head screw. Do installation instructions (part number underside of the sill with construction adhesive. not predrill into subfloor. Secure the oak sill lin- 19970071 or visit www.marvin.com) for Nail the block to the sheathing to hold it in place. er to the subfloor with a #10 x 3″ sheet metal proper placement of additional screws. Apply generous amount of sealant along the screw. In masonry applications, predrill a underside of the sill as shown. 3/16″ x 3 1/2″ deep hole through oak liner andNOTE: Sill nose support is not necessary for the into concrete. Fasten with a 3/16″ x 3″ con- IMPORTANT: Do not seal drain holes.low profile sill. crete anchor. Make sure drain holes are kept clear of 3. OPTIONAL: Secure the low profile sill by ap- dirt and debris plying 1/2″ x 3/8″ foam tape to the bottom and fastening with 1 1/2″ pan head screws. Center the screws in the slot. See Figure 8c. 2010--10--25 8 Marvin Door 19970479 General Installation Instructions
  10. 10. Flashing Installation - Air Barrier - Rigid head flash Seam Lap onto seal tape Sealant rigid head flash Lap onto unit (or casing if applicable) Corner gasket (a) (b) (c) (d)Figure 9: Flashing the Installation. (Sliding door shown but applies to swinging door as well.) 3. Lap vertical strips of flashing onto the unit or 5. Fold the head jamb air barrier down over the IMPORTANT: Nailing fin is not designed casing and out over the weather resistive bar- head jamb flashing. Apply seam seal tape over to be a weatherproof flashing. rier. Make small cuts at the head jamb to allow the diagonal cut in the air barrier. Make sure the the flashing to fold back onto the exterior. See tape laps onto the unit or casing. Cut 3″ (76)NOTE: For units with an integral nail fin / rigid figure 9b. strips of tape and install every 12″ (305) along thehead flash proceed to step 3. head jamb. Tape and seal any seams and fas- 4. Install a layer of flashing over the vertical leg teners directly above the unit. See figure 9d.1. For clad units (if applicable): Apply nailing of the rigid head flash and lapped onto the fin corner gaskets to each corner of the nailing horizontal leg. The flashing should extend fin. Follow instructions on back of gasket. past the jamb flashing installed earlier. See figure 9c.2. For all units: Install a rigid head flash at the head jamb. Be sure to apply a bead of sealant along the back sides of both vertical and horizontal surfaces of the cap that come in contact with the door, door casing, and/or sheathing. See figure 9a.2010--10--25 9 Marvin Door19970479 General Installation Instructions
  11. 11. Flashing the Installation - Building Paper - Rigid head flash Lap onto rigid head flash Lap onto unit (or casing if applicable) Corner gasket Apply courses on top Top course should of jamb flashing extend past sides (a) (b) (c) (d)Figure 10: Flashing the Installation. (Sliding door shown but applies to swinging door as well.)1. For clad units (if applicable): Apply nailing fin 3. Lap vertical strips of flashing onto the unit or 5. Install double ply layers of building paper start- corner gaskets to each corner of the nailing fin. casing and out over the weather resistive bar- ing at the bottom. One continuous course Follow instructions on back of gasket. rier. Make small cuts at the head jamb to allow should extend over the head jamb flashing and the flashing to fold back onto the exterior. See beyond the side pieces (installed prior to door IMPORTANT: Nailing fin is not designed figure 10b. installation). See figure 10d. to be a weatherproof flashing. 4. Install a layer of flashing over the vertical leg of the rigid head flash and lapped onto theNOTE: For units with an integral nail fin / rigid horizontal leg. The flashing should extendhead flash proceed to step 3. past the jamb flashing installed earlier. See figure 10c.2. For all units: Install a rigid head flash at the head jamb. Be sure to apply a bead of sealant along the back sides of both vertical and horizontal surfaces of the cap that come in contact with the door, door casing, and/or sheathing. See figure 10a. 2010--10--25 10 Marvin Door 19970479 General Installation Instructions
  12. 12. Final Sealing Procedures Sealant Head jamb flashing Rigid head flash View with siding completed (a) Sealant Sealant Exterior finish/Siding (b)Figure 11: Sealing the installation. 1. From the interior apply a 1″ -- 2″ (25--151) thick 3. After exterior finish or siding is installed, bead of low expansion foam insulation on the IMPORTANT: Using improper sealant apply sealant! around the exterior back side of the exterior casing. See figure 11. perimeter of the unit frame or casing. As could result in sealant failure causing air Don’t apply too much as it is possible to needed, insert backing material between and water infiltration. bow the jambs. the frame or casing and the structure to 4. Trim all shim material even with the interior ofNOTE: Instead of low expansion foam, you can provide a proper sealant joint. Sealant structure.loosely pack fiberglass insulation between the depth must be equal to width between unitwindow and framing. and exterior finish material (brick and masonry apply). Always refer to the 2. To integrate the unit with the structure’s interior manufacturer’s recommendations for air barrier, apply a bead of sealant between the proper surface preparation and jamb and interior finish prior to trim installation. application. See figure 11a and 11b. See figure 11. The installation is now ready for interior trim application.2010--10--25 11 Marvin Door19970479 General Installation Instructions
  13. 13. Technical Installation SpecificationsThe following details are specified for proper installation and performance of the Marvin Door.S Rough Opening Width: 1/4″--1″ (6--25) wider than door frame outside measurement.S Rough Opening Height: 1/4″--1/2″ (6--13) higher than door frame outside measurement.S Masonry Opening Width: 1/4″--1/2″ (6--13) wider than door frame outside measurement.S Masonry Opening Height: 1/8″--1/4″ (3--6) higher than door frame outside measurement.S Properly flash and/or seal all doors at the exterior perimeter.S Sealants used for installation must be Grade NS Class 25 per ASTM C920 and compatible with the building exterior, door exterior surface, and flashing/water management materials.S Construction adhesive must be APA rated AFG--01 SPEC.S Flashing materials must comply with ASTM E2112--01, section 5.13 and be compatible with all materials used in installation including panning systems, air barriers and building papers, sheathing, and the door unit.S The following materials were used to develop these instructions: Weather Resistant Barriers: DuPontt Tyvek® HomeWrap or Grade D building paper. Flashing Materials: DuPontt FlexWrap or DuPontt Straight Flash, DuPontt Tyvek® Tape. Sealant: OSI® Quad Pro--Series®; solvent release butyl rubber sealant or DAP DynaFlex230t.S Optional foams used for installation must be low expansion only. Foam and foam application must comply with ASTM E2112--01, SEC 5.9.2.S Fasteners penetrating chemically treated lumber must be a minimum of 0.90 oz/ft2 zinc hot dipped galvanized or stainless steel type 304 or 316.S Shim 4″--6″ (102--152) from each corner, and at every point of attachment. 2010--10--25 12 Marvin Door 19970479 General Installation Instructions
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