STRATAGIES FOR THE PREVENTION OF HAND INJURIES

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  • 1. STEPS NETWORK 17 June 2009STRATAGIES FORTHE PREVENTIONOF HAND INJURIESPHIL BRAZIL / Safety GuyHelmerich & Payne Inc. .
  • 2. Hand Protection(29 CFR 1910.138)Powered Tools and Equipment(29 CFR 1910.242)Control of Hazardous Energy(29 CFR 1910.147)Machine Guarding(29 CFR 1910 Subpart O)OSHA Regulations /Hand Safety Helmerich & Payne Inc.
  • 3.  All Injury Classes ◦ 2006 – 35% ◦ 2007 – 30% ◦ 2008 – 30%  OSHA Recordables ◦ 2006 – 56% ◦ 2007 – 53% ◦ 2008 – 43%H&P Hand & Finger injuries Helmerich & Payne Inc.
  • 4.  5 OSHA’s / 4 Hand & Finger ◦ 4 Feb – Sliver of metal / infection ◦ 21 Feb – Climbing stairs / stitches ◦ 14 Aug – IBOP cam / 17 stitches 2 fingers ◦ 17 Aug – Logger’s D-ring / FractureH&P SoTX 2008 Helmerich & Payne Inc.
  • 5. SAFETY REMINDERS Helmerich & Payne Inc.
  • 6.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s… and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 7. ID Pinch points / Btw jts of DP Helmerich & Payne Inc.
  • 8. ID Pinch points / BOP bolts Helmerich & Payne Inc.
  • 9. ID pinch points / forks on forklift Helmerich & Payne Inc.
  • 10. ID pinch points / metal drums Helmerich & Payne Inc.
  • 11. ID pinch points / Drill pipe tongs Helmerich & Payne Inc.
  • 12. ID pinch points / metal covers Helmerich & Payne Inc.
  • 13. ID pinch points / Drawers Helmerich & Payne Inc.
  • 14. ID pinch points / Suitcase lids Helmerich & Payne Inc.
  • 15. Pinch Points / Bridal & winch lines Helmerich & Payne Inc.
  • 16. Employee wasremoving the pipespinners frombehind the top drivetrack, as the spinnerswung out his handgot caught betweenthe top tong handleand the pipe spinnerhandle.FIRST AID @ RIG / 1 June 2009 Helmerich & Payne Inc.
  • 17. Helmerich & Payne Inc.
  • 18.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s… and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 19.  Safety Chisel Hammers Self – retracting razor knifes GlovesTOOLS & EQUIPMENT Helmerich & Payne Inc.
  • 20. Lucky Derrickhand Helmerich & Payne Inc.
  • 21. T & E / Hammers Helmerich & Payne Inc.
  • 22. T & E / Chain boomers Helmerich & Payne Inc.
  • 23. T&E / Tong die driver Helmerich & Payne Inc.
  • 24. Lock blade or self-retracting? self- Helmerich & Payne Inc.
  • 25. T & E / self retracting razor knife Helmerich & Payne Inc.
  • 26. T&E / Alternative cutting tools Helmerich & Payne Inc.
  • 27. T & E / Tong Catchers Helmerich & Payne Inc.
  • 28. Hazard / Stacking BOPs Helmerich & Payne Inc.
  • 29. T&E / Safety Stab Wrench Helmerich & Payne Inc.
  • 30. T&E / Safety Stab Wrench Helmerich & Payne Inc.
  • 31. Tools & Equip / Slip handles Helmerich & Payne Inc.
  • 32. T&E / Slip Handles Helmerich & Payne Inc.
  • 33. T&E / Cable style slip Handles Helmerich & Payne Inc.
  • 34. T&E / Cable style slip Handles Helmerich & Payne Inc.
  • 35. Tools & Equip / Pin Drivers Helmerich & Payne Inc.
  • 36. Tool & Equip / stabilizer stands Helmerich & Payne Inc.
  • 37. TRUNK MONKEY #1 Helmerich & Payne Inc.
  • 38.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s… and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 39. Helmerich & Payne Inc.
  • 40. Installing Ground Rods Helmerich & Payne Inc.
  • 41. Installing ground rods duringrig up activities / Instead ofusing a hammer to strike theground rod driver he it like avertical battering ram / Afterseveral cycles he picked uptoo far, ground rod came outtathe tube and on the next blowhe came down on the top ofthe ground rod causing alaceration at the base of histhumb / 2 stitchesOSHA Recordable / 23 Mar 05 Helmerich & Payne Inc.
  • 42. Ground Rod Drivers Helmerich & Payne Inc.
  • 43. DEWALT ground rod driver Helmerich & Payne Inc.
  • 44. SPINNING CHAIN Helmerich & Payne Inc.
  • 45. Pipe Spinners Helmerich & Payne Inc.
  • 46. PROPER USE OF NYLON STRAPS Helmerich & Payne Inc.
  • 47. Changing out the chain in a set of Spin Master pipe spinnersIP grasped the chain & operator engaged the hyd motor to reverse chainIP’s hand caught between chain & rollersAmputate 2 fingersOSHA Recordable / 7 April 09 Helmerich & Payne Inc.
  • 48. Varco ST-80’s ST- Helmerich & Payne Inc.
  • 49. Scorpion Tool Helmerich & Payne Inc.
  • 50. TRUNK MONKEY #2 Helmerich & Payne Inc.
  • 51.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s… and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 52. Tag lines / Rigging up Helmerich & Payne Inc.
  • 53. Tag Lines / Moving equipment Helmerich & Payne Inc.
  • 54. Tag Lines / V-Door Tail rope V- Helmerich & Payne Inc.
  • 55. Tag Lines / V-Door Tail rope V- Helmerich & Payne Inc.
  • 56. Tag Lines / Moving equipment Helmerich & Payne Inc.
  • 57. Tag Lines / Pull tongs Helmerich & Payne Inc.
  • 58. Tag Lines / Pipe spinners Helmerich & Payne Inc.
  • 59. Tag Lines / Drill pipe tongs Helmerich & Payne Inc.
  • 60.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 61. Don’t takeanything forgranted whenyour personalsafety may beat riskBE AWARE OF HAZARDS Helmerich & Payne Inc.
  • 62.  Highlight & discuss the hazards Be specific on pinch points Focus attention to the third column / Rec’d procedure to eliminate hazards List responsible person on worksheet H&P’s Mission Critical JSA’s ◦ 15 for Drilling Operations ◦ 12 for Rig Moves Follow up with a JSA reviewJob Safety Analysis Helmerich & Payne Inc.
  • 63. Holding onto CRT while co-worker removed the lay down line. 3rd party hand operated control lever to release the tool. Tool energized instead. Six stitches / Two fingersOSHA Recordable / 2 Jan 09 Helmerich & Payne Inc.
  • 64. TRUNK MONKEY #3 Helmerich & Payne Inc.
  • 65.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s… and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 66. Terry Allen’s Lake house Helmerich & Payne Inc.
  • 67. Helmerich & Payne Inc.
  • 68. Engineering / Drill Pipe tongs Helmerich & Payne Inc.
  • 69. Engineering / Drill Pipe tongs Helmerich & Payne Inc.
  • 70. Proper hand positionon drill pipe tongs Helmerich & Payne Inc.
  • 71. Engineering / Knife valves Helmerich & Payne Inc.
  • 72. BOP Handler / Transport skid Helmerich & Payne Inc.
  • 73. Engineering / BOP Handler Helmerich & Payne Inc.
  • 74. Engineering / BOP Handler Helmerich & Payne Inc.
  • 75. Engineering / BOP Handler Helmerich & Payne Inc.
  • 76.  What can we do to avoid injuries? ◦ Identify & communicate pinch points ◦ Proper tools & equipment ◦ Share lessons learned from mistakes ◦ Tag lines! ◦ Require specific JSA’s… and follow them! ◦ Engineering / Safety by design ◦ Safety Meetings & Training ProgramsWHAT CAN WE DO? Helmerich & Payne Inc.
  • 77.  Behavior Based Safety Programs ◦ DuPont STOP Program Pre-Tour ‘toolbox’ meetings Rig Safety Management Teams Daily Safety Notes Accident Investigations Safety Stand Downs STEPS Network ◦ Share lessons learned Helmerich & Payne Inc.
  • 78. Demonstrate Safetyas a Personal Value Thanks for listening ….Phil Brazil Helmerich & Payne Inc.