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Presentation cd application_area_2010_english

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Birkosit India

Birkosit India


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  • 1. Copyright A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Principal area of application in power station technology, world-wide BIRKOSIT - Dichtungskitt ® Project Sales Corporation General Agency of A.I. Schulze for marketing BIRKOSIT - Dichtungskitt ® in the sales area India Click here Click here Click here Click hereA.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 2. Product documentation 2010 Principal area of application Enquiries Sales structure BIRKOSIT - Dichtungskitt ® BIRKOSIT - Dichtungskitt ® list Customer base Click here Click here Click here Click here application area, metal-to-metal joints [Compressors] application area, metal-to-metal joints [Expanders] application area, metal-to-metal joints [Generators] application area, metal-to-metal joints [Flanges, Housings] ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 3. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 4. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 5. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Project Sales Corporation General Agency of A.I. Schulze for marketing Birkosit - Dichtungskitt ® India Product documentation Birkosit - Dichtungskitt 2010 ® Click here Product Data Sheet BIRKOSIT - Dichtungskitt ® English German STEAM TURBINE Click here Materials Safety Data Sheet English Siemens SST-600 German GAS TURBINE Click here Storage life BIRKOSIT - Dichtungskitt ® English Siemens SST-600 German ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 6. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Project Sales Corporation General Agency of A.I. Schulze for marketing Birkosit - Dichtungskitt ® India Customer enquiries list for sales personnel Business year 2010 Serial Customer address/ Customers enquiry/ Answer: General Agency Date/ Date/ Number/ Contact Answer: A.I. Schulze Received, Sent Date Chemotechnische Fabrik e.K. General Agency A.I. Schulze 1 2 3 4 5 6 7 8 9 Important Customer enquiries, that are not covered technically by our product data sheet and safety data sheet must, in all cases, be cleared with A.I. Schulze Chemotechnische Fabrik e.K. Only after approval may the information be passed on to customers through General Agency. ® Copyright A.I. Schulze 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 7. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Sales and marketing structures / Customer base A.I. Schulze Chemotechnische Fabrik e.K. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor 30 % share Sales: 20 % share in Germany and 20 % Anteil in all countries where we are not represented by a General Agency. Siemens Energy Sector Customers Power Generation in all branches of the Power station plant and systems mechanical engineering - manufacturing locations world-wide 50 % share industry [new manufacture / reconditioning] - industrial pump General Agency manufacturers of A.I. Schulze Chemotechnische Fabrik e.K. - compressors - pipelines - Project Sales Corporation - housings and casings End-customers of the Siemens Group India Power Generation - Al-Hatim Impex [all kinds of metal-to-metal Power station plant and systems Pakistan joints] - power station operators - Argo International Corporation - industrial chemical plants Italy - paper industry - Aravah Technologies Ltd. - shipyards Israel - paints and rubber manufacturing - asSawafi alThahabiyah Enterprice Arabian, Peninsula, Egypt - A. T. Technical Services & Supplies South Africa - CHEM-LUBE INTERNATIONAL CO., LTD. Thailand, Vietnam, Laos - HANPAC CO., LTD. South Korea - Kensington PTE. LTD. Singapore - METRA Instruments S.A. SwitzerlandA.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor - NOVATO spol. s r. o. Präsentations CD Year 2010 Czech Republic, Slovak Republic, Poland - PT GUNUNG MORIA MEGA PRIMA
  • 8. Singapore - METRA Instruments S.A. Switzerland - NOVATO spol. s r. o. Czech Republic, Slovak Republic, Poland - PT GUNUNG MORIA MEGA PRIMA Indonesia, Malaysia, Philippines - SANDARINIMU PASAULIS, UAB Lithuania, Latvia, Kaliningrad - S. C. Divers Util Service S.R.L. Romania - SEKER Makina Kimya San.ve Tic.Ltd.Sti Turkey, Syria, Iraq, Azerbaijan, Iran - Suministros Tecnicos ECOTEX, S.L. Spain - Trade House ROSKOMPLEKT Russia - VERDERMIX B.V. Netherlands, Benelux Countries - VIOMER Greece - Zibo 1st Line Composites Technologies Co., Ltd. China End-customers by country - turbine manufacturers [apart from the Siemens group] - power station operators [apart from Siemens customers] in all branches of the mechanical engineering industry - industrial pump manufacturers - compressors - pipelines - housings and casings [all kinds of metal-to-metal joints] ® Copyright A.I. Schulze 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 9. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 10. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 11. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Principal area of application in steam turbines and gas turbines Siemens Turbine STEAM SST-5000, GAS SGT5-8000H Application guidelines Jan 2010 for the product, BIRKOSIT - Dichtungskitt ® Pressure/temperature conditions in the turbines [individual pressure zones] -> defined by type of turbine Siemens SST-5000 Siemens SGT5-8000H -> generally, the critical point for pressure is the turbine inlet (~70 bar) -> generally, the critical point for temperature is the turbine inlet (~500 Grad) -> special case, turbine type "H" - pushed up: turbine inlet is critical point Siemens Turbine (~120 bar/ 600 degrees) -> e.g. HNG 4056 any excess BIRKOSIT - [our product is also used] Dichtungskitt® will be squeezed out Relevant working steps 1) Internal sealing surfaces (joints) - guide blade carriers [BIRKOSIT - Dichtungskitt ® is applied with a brush] -> consumption on average 2 to 3 tins [WORK STEP 2 DEPENDS ON THE TYPE OF TURBINE] 2) Squeezing off the turbine surfaces /pressure stage [BIRKOSIT - Dichtungskitt ® is used together with the gasket paper and applied with a spatula] -> consumption on average 10 to 20 tins 3) Closing the casing halves of the pressure stage [apply BIRKOSIT - Dichtungskitt ® to the joint surfaces thinly with a brush]A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 12. -> consumption on average 10 to 20 tins [individual pressure zones] Individual steps in stage 3 1) Remove the hard top layer [protective layer] from the tin with a spatula. Siemens SST-300 2) Mix in linseed oil until a proportion of 1/10 is reached. to step 3 3) Apply to the joint surfaces with a brush. 4) Spread thinly. 5) The joint surfaces must be dry and machined [and rubbed down] to the required precision. 6) Close the pressure stage casing halves. 7) BIRKOSIT - Dichtungskitt ® WILL FILL ANY SURFACE IRREGULARITIES. 8) Any excess BIRKOSIT - Dichtungskitt ® will be squeezed out of the joint. Important note on work step 2 - Preparing the surfaces using engineering blue -> apply blue to sealing surface of one casing half -> match up second half (with blue print) exactly [work unevenness of first half into second] Important note on work step 3 Siemens STEAM Turbine The joint surfaces are milled with high precision [Ra = 0.8 to 1.2 µm]. grinding of joint surfaces In order provide the BIRKOSIT - Dichtungskitt ® [depending on the precision not with an optimum adhesion surface, the joint surfaces necessary] are briefly ground using a finishing sander with 60-80 grade disc [where manufactured with sufficient precision not necessary]. Example SIEMENS Steam Turbine SST-6000 Reconditioning intervals - between 5 and 10 years [or calculated in operating hours] Product use by end-customers - between 3 and 10 years Storage Life of BIRKOSIT - Dichtungskitt ® Unopened tins When correctly stored in the original packing, we guarantee a storage life Siemens SST-6000 of 5 years. The SST-6000 features a barrel-type high-pressure Tins in circulation (H) cylinder, an intermediate-pressure (I) cylinder and Where tins are properly closed after partial use, we guarantee a storage life up to 3 double flow low-pressure (L) cylinders for 50 of 3 years. and 60 Hz. Service life It is typically operated in conventional steam power When used in accordance with instructions and with regular servicing as required plants and enables a power output up to 1200 MW.A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Output Range Präsentations CD Year 2010 for Conventional Steam Applications
  • 13. It is typically operated in conventional steam power plants and enables a power output up to 1200 MW. for steam and gas turbines, we guarantee a service life for use on machined sealing surfaces (butt joints), of 10 years. Output Range For the high-pressure (H) turbines, we guarantee that the product will for Conventional Steam Applications - Up to 1200 MW Main Steam withstand hot steam, hot air, hot and cold water, light fuel oils, Temperature: lubricants, mineral oil and natural gas at temperatures up to 900 °C and - Typically 600° C / 1112° F pressures up to 250 bar. Pressure: Pressure resistance - Up to 280 bar/ 4061 psi The excellent adhesion on sealing surfaces and butt joints guarantees a perfect seal Reheat SteamTemperature: up to 250 bar. - Typically 610° C / 1130° F The pressure resistance for flanges without sealing rings is up to 450 bar, Exhaust Areas and even up to 550 bar for screw joints. - 50 Hz: 5 m² to 16 m² 27.5 inches to 56 inches* Indication of storage life - 60 Hz: 3.5 m² to 11.1 m² 22.9 inches to 47 inches** Last blade profile From 1 Jul 2002, the following additional information will be printed on the label: length - Filling date: ..... - Unopened, useable until: 5 years - Opened on: ..... - Storage life after opening: 3 years ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 14. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 15. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 16. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 17. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Use of the product in the application area, metal-to-metal joints [compressors] Single Shaft Compressors Numerous applications, e. g. methanol production, Gas-to-Liquids (GTL) and Coal-to-liquids (CTL), steel plants or Integrated Gasification Combined Cycle (IGCC), require large amounts of air or oxygen. Having built the world’s largest air compressor so far in operation, Siemens has outstanding expertise in compressors with large volume flows. Highlights The perfect match for air flows up to 1,300,000 m³/h Axial-radial design allowing for intercooling and higher pressure ratios Excellent efficiency Fields of Application Air separation Siemens STC-SRA.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 18. Turbocompressor Since its inception 60 years ago, the STC-GV compressor series has been meeting demands for compression solutions with high efficiencies and pressures up to 200 bar. STC-GV compressors, designed according to customer specifications and in accordance with both API 617 and API 672, guarantee the highest quality and technical standards for a broad range of industrial applications. Highlights The perfect match for all air-separation and process-industry requirements High efficiency and outstanding operating range Siemens STC-GV Powerful and robust design, with integrated turbine or expander options Flexible design concepts combining custom-tailored design with standardized components for maximum reliability Siemens is the only compressor manufacturer who also develops and supplies proprietary gear technology Turbocompressor Fields of Application Air separation Ammonia Carbon Capture and Storage Ethylene oxide Flare mitigation Fuel gas Hydrocarbons Metallurgy - Direct reduction - Direct smelting Petrochemicals Siemens STC-SH Phenol Refineries Synthetic fibers ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 19. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 20. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 21. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Use of the product in the application area, metal-to-metal joints [expander] Gas expander Gas expansion units exploit the pressure difference between the natural gas pipeline and the distribution networks or consumers for extracting mechanical or electrical energy. Today gas expansion plants are the power plant type which exhibits the highest level of conversion efficiency for the generation of electricity. Depending on plant design, 80-90% of the additional fuel energy required for the Spilling expansion engine is converted to electricity. This means that fuel efficiency is far superior to that of the most modern gas and steam power plants. Gas expanders are extremely resource-saving in operation and contribute to the overall reduction of CO2 emissions. If waste heat for the preheating is used, the power generation can bring CO2 emissions nearly to zero. The volumetric control guarantees a high power yield due to consistently high efficiency levels over a wide operative range. Technical data Spilling Gas Expander Gas expander Output kW from approx. 100 to 3.000 Speeds min–1 750, 900, 1.000, variable speeds Inlet pressure bar from 6 to approx. 60 bar Back pressure bar from 50 mbar to 25 bar Expansion Turbines Gas volume flow rates m³/s from 5.000 to 100.000 Nm³/hA.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 22. Inlet pressure bar from 6 to approx. 60 bar Back pressure bar from 50 mbar to 25 bar Expansion Turbines Gas volume flow rates m³/s from 5.000 to 100.000 Nm³/h Siemens integrally geared process-gas radial turbines enhance power supply in processes with off-gas or process gas as byproducts. A medium- to high-temperature gas can be used to drive a compressor or an electric generator directly, with no need for additional heat exchange or steam generation equipment. The Siemens STC-GT product line is the ideal solution for gas expansion within a number of chemical processes, and is designed according to both API 617 and API 672. Highlights Siemens SCT-GT - The perfect match for expansion of off-gas and process gas - Increases plant efficiencies Fields of Application Classification of Centrifugal Compressors According to Design Pressure terephthalic acidIntake volume flow [m³/h] - Purified [bar] (PTA) utDimethyl terephthalate (DMT) 700000 m³/hm - to 225 bar up to ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 23. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 24. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 25. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Use of the product in the application area, metal-to-metal joints [generators] Generator Hydrogen-cooled generators are used for rating up to 600 MVA for simple cycle, combined cycle and steam power plants. This increased capability is due to better heat transfer and lower density characteristics of hydrogen compared to air. Also, the generator is completely sealed and thus more appropriate in an environment that might have detrimental effects on an air-cooled generator. Technical data Frequency Model Power factor Apparent power Efficiency Terminal voltage SGen-2000H 50 Hz SGen5-2000H 0.85 350 MVA to 600 MV Aup to 99 % 15 kV to 24 kV 60 Hz SGen6-2000H 0.85 310 MVA to 570 MV Aup to 99 % 15 kV to 24 kV GeneratorA.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 26. Generator Generators with water-cooled stators and hydrogen-cooled rotors are optimal for the highest output ranges. Their compact design coupled with our unique direct water-cooled stator is suitable for large steam power plant applications ranging up to 1270 MVA. Technical data Frequency Model Power factor Apparent power Efficiency Terminal voltage 50 Hz SGen5-3000W 0.85 675 MVA to 940 MV Aup to 99 % 21 kV to 27 kV 60 Hz SGen6-3000W 0.85 600 MVA to 1,270 MV Aup to 99 % 21 kV to 27 kV Siemens Gen-3000 ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 27. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 28. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 29. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Use of the product in the application area, metal-to-metal joints [flanges and housings] Flanges and Rings Other applications flanges for apparatus and pressure vessel construction bolt flanges bearing races basket rings loose flanges supporting rings sealing washer manhole flanges chamber flanges smooth flanges loose flanges welding neck flanges welding necks FLANGES Power Station ShanghaiA.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 30. Flanges according to all important international norms, e. g. ASME B 16.47 Series A und B, ANSI, DIN, MSS-SP44, API 605, BS 3293, AFNOR, VSM, GOST, Taylor Forge in all sizes focusing on medium and large dimensions. Flanges as per customer drawing. Product use BIRKOSIT - Dichtungskitt® - between flange parts ® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 31. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 32. A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010
  • 33. Click here Menu A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Birkosit - Dichtungskitt ® Copyright, legal notices Publisher, producer and editor in accordance with § 6 MDStV: ® Copyright 2010 All rights reserved. Text, pictures, graphics, sound, animations and videos and their layouts on A.I. Schulze data carriers are protected by copyright and other intellectual and commercial property laws. The contents of this data carrier may not, for commercial purposes, be copied, distributed, altered or made accessible to third-parties. Quelle: Siemens AG 2010 A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Theodor-Körner-Str. 3a D-02826 Görlitz phone: +49 (0) 3581 750284 fax: +49 (0) 3581 750566 e-mail: info@birkosit-dichtungskitt.com Web: www.birkosit-dichtungskitt.de | www.birkosit-dichtungskitt.com Proprietor: Dieter Bartkowiak Authorized signatory: Agnieszka Kulisz Court of registration: Amtsgericht Dresden Registered number: HRA 7441 Tax number: 207/203/00703 VAT identification number in accordance with Section 27a of the German VAT Law: DE 812553785 ® Copyright A.I. Schulze 2010A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Jan 2010