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Molykote® Greases in Action
       Project Sales Corp
        28 Founta Plaza
           Suryabagh
     Visakhapatnam 530020
       Call 0891 2564393
CONVEYOR END ROLLER - Mining


                                                          Molykote
                                                          Long-term 2+
                                                          for Bearings




LOAD : High Load
ENVIRONMENT : Coal Dust & Sometimes Complete Immersion in Water
PERIOD : Once in 3 to 6 Months
COMMENTS : Conventional Greases get washed out leading to Bearing Failures
Molykote Long-term 2+ ideally suited for High Loads, Dust & Water Contact.
WINDER - HEAD GEAR PULLEY



                                                               Molykote
                                                               BR 2+ for
                                                               Roller Bearing




                                                              Molykote
                                                              BR2+ for Bush
                                                              Bearing
LOAD : Extreme Load - 16 Tonnes
PERIOD : Bush Bearing Lubrication once a Week & Ball Bearing Lubrication once
in Six Months.
COMMENTS : Use of Conventional grease causes Very Loud Noise (Unbearable)
WINCH - Mining




                                                          Molykote
                                                          BR2+ for
                                                          Bearings



OPERATION : Winch pulls Coal Loaded Tubs
LOAD : Extreme Load - 12 Tonnes
COMMENTS : Frequent Bearing Failure avoided with the use of
Molykote BR2+
FIBRISER - Sugar Ind.




                                                  Molykote BR2+
                                                  For Sleeve Bearing




OPERATION : Hammering of Sugarcane to split into Fibres
LOAD : Heavy/Shock Load. Weight of Hammer - 8 Tonnes
SPEED : 750 RPM
LUBRICATION INTERVAL : Once a Season - 5 to 6 Months (160 to 200 days)
CUTTER & LEVELLER - Sugar Ind.




                                                 Molykote BR2+
                                                 for Roller Bearing



 OPERATION : Cutting & Levelling the Sugarcane
 LOAD : Shock & Vibratory Load
 SPEED : 560 to 580 RPM
CENTRIFUGE - Sugar Ind.




                                                      Molykote BR2+
                                                      for Cylindrical
                                                      Roller Bearing




OPERATION : Centrifuging of White Sugar
LOAD : Radial & Axial Thrust Load
COMMENTS : Hopper (Shown on Top Right) is hanging on the bearing
VIBRATOR SCREEN - Steel Plant




                                                Molykote Longterm
                                                2+ for Bearings

OPERATION : Screening of Material through Vibratory Motion
LOAD : Shock Loading
COMMENTS : Long Life of the Bearings
BEDING,BLENDING & SINTER PLANT - Steel Plant




                                                          Molykote
                                                          Longterm 2+
                                                          for Conveyor
                                                          End Roller
                                                          Bearing




OPERATION : Base Mix (Iron Ore/Lime/Dunite/Coke) - Crushing & Handling
LOAD : High Load - 850 Tonnes per Hour of Material Handling
CONDITION : Dusty Environment
COMMENTS : The Lubrication Interval has increased from once in 15 days to
once in 3 Months & No more Bearing Failures
TAIL BAR COUPLING - Sugar Industry




                                             Molykote G-n Plus Paste
                                             for Pretreatment.
                                             Lubrication with
                                             Longterm 2 plus grease




LOAD      : Extreme Load
SPEED      : 4 RPM
COMMENTS : High Degree of wear due to High
             Load & Slow Speed
SIZING MACHINE - Ceramic Industry
                                                           Molykote BR2+
                                                           for Pressure Roller
                                                           Bearing




OPERATION : To Size Cutting & Chamfering of Ceramic Tiles
CONDITION : Continous Water Flow
COMMENTS : Due to water washout of grease the grease the Rollers used to jam
once in 10 days resulting in downtime of the machine which has now been totally
avoided.
EXHAUST FAN - Mining



                                                        Molykote
                                                        FB 180 Grease
                                                        for Fan Bearing




OPERATION : Exhaust Fan removes Polluted Air from the Underground Mine
ENVIRONMENT : Dusty Environment
COMMENTS : Molykote FB 180 provides Trouble Free Operation
BOILER - Sugar Ind.




                                                   Molykote FB 180 Grease
                                                   for ID Fan Bearings


BEARING : Double Row Spherical Roller Bearing
SPEED     : 930 RPM
COMMENTS : Hot Flue Gases having temperature of
            160 to 180 C in contact with Bearing
Slag Wrecking Machine - Steel Plant




Molykote FB180 on the Bearings of Slag Wrecking Machine
OPERATION : This machine removes the Slag from the Molten Steel
COMMENTS : Bearings subjected to Radiation Temperature from Steel.
Molykote FB 180 recommended by Dango Dienenthal,Germany.
POWER HOUSE - BOILER PLANT - Steel Plant




                                                      Molykote FB 180
                                                      for Spader Bearing




TEMPERATURE : 150 degree Centigrade
CONDITION : Bearings directly subjected to Radiation Heat
COMMENTS : Earlier the Bearing failures were very frequent. In one year the
Customer spent Rs. 8 Lakh (US$ 20 M) on Bearings of this area alone.
After use of FB 180 Bearing failures are negligible.
HYDRAULIC MUDGUN - BLAST FURNACE
                 Steel Plant




Molykote FB 180 Grease on Bearings of Hydraulic Mudgun
OPERATION : Hydraulic Mudgun closes the Opening of the Blast Furnce
TEMPERATURE : 150 to 200 degree Centigrade
COMMENTS : Recommended by Dango Dienenthal , Germany.
Molykote FB 180 has No Drop Point (Non Melting) & hence ideally suited for
High Temperature Applications

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Molykote® Greases in action in India, email sales@projectsalescorp.com

  • 1. Molykote® Greases in Action Project Sales Corp 28 Founta Plaza Suryabagh Visakhapatnam 530020 Call 0891 2564393
  • 2. CONVEYOR END ROLLER - Mining Molykote Long-term 2+ for Bearings LOAD : High Load ENVIRONMENT : Coal Dust & Sometimes Complete Immersion in Water PERIOD : Once in 3 to 6 Months COMMENTS : Conventional Greases get washed out leading to Bearing Failures Molykote Long-term 2+ ideally suited for High Loads, Dust & Water Contact.
  • 3. WINDER - HEAD GEAR PULLEY Molykote BR 2+ for Roller Bearing Molykote BR2+ for Bush Bearing LOAD : Extreme Load - 16 Tonnes PERIOD : Bush Bearing Lubrication once a Week & Ball Bearing Lubrication once in Six Months. COMMENTS : Use of Conventional grease causes Very Loud Noise (Unbearable)
  • 4. WINCH - Mining Molykote BR2+ for Bearings OPERATION : Winch pulls Coal Loaded Tubs LOAD : Extreme Load - 12 Tonnes COMMENTS : Frequent Bearing Failure avoided with the use of Molykote BR2+
  • 5. FIBRISER - Sugar Ind. Molykote BR2+ For Sleeve Bearing OPERATION : Hammering of Sugarcane to split into Fibres LOAD : Heavy/Shock Load. Weight of Hammer - 8 Tonnes SPEED : 750 RPM LUBRICATION INTERVAL : Once a Season - 5 to 6 Months (160 to 200 days)
  • 6. CUTTER & LEVELLER - Sugar Ind. Molykote BR2+ for Roller Bearing OPERATION : Cutting & Levelling the Sugarcane LOAD : Shock & Vibratory Load SPEED : 560 to 580 RPM
  • 7. CENTRIFUGE - Sugar Ind. Molykote BR2+ for Cylindrical Roller Bearing OPERATION : Centrifuging of White Sugar LOAD : Radial & Axial Thrust Load COMMENTS : Hopper (Shown on Top Right) is hanging on the bearing
  • 8. VIBRATOR SCREEN - Steel Plant Molykote Longterm 2+ for Bearings OPERATION : Screening of Material through Vibratory Motion LOAD : Shock Loading COMMENTS : Long Life of the Bearings
  • 9. BEDING,BLENDING & SINTER PLANT - Steel Plant Molykote Longterm 2+ for Conveyor End Roller Bearing OPERATION : Base Mix (Iron Ore/Lime/Dunite/Coke) - Crushing & Handling LOAD : High Load - 850 Tonnes per Hour of Material Handling CONDITION : Dusty Environment COMMENTS : The Lubrication Interval has increased from once in 15 days to once in 3 Months & No more Bearing Failures
  • 10. TAIL BAR COUPLING - Sugar Industry Molykote G-n Plus Paste for Pretreatment. Lubrication with Longterm 2 plus grease LOAD : Extreme Load SPEED : 4 RPM COMMENTS : High Degree of wear due to High Load & Slow Speed
  • 11. SIZING MACHINE - Ceramic Industry Molykote BR2+ for Pressure Roller Bearing OPERATION : To Size Cutting & Chamfering of Ceramic Tiles CONDITION : Continous Water Flow COMMENTS : Due to water washout of grease the grease the Rollers used to jam once in 10 days resulting in downtime of the machine which has now been totally avoided.
  • 12. EXHAUST FAN - Mining Molykote FB 180 Grease for Fan Bearing OPERATION : Exhaust Fan removes Polluted Air from the Underground Mine ENVIRONMENT : Dusty Environment COMMENTS : Molykote FB 180 provides Trouble Free Operation
  • 13. BOILER - Sugar Ind. Molykote FB 180 Grease for ID Fan Bearings BEARING : Double Row Spherical Roller Bearing SPEED : 930 RPM COMMENTS : Hot Flue Gases having temperature of 160 to 180 C in contact with Bearing
  • 14. Slag Wrecking Machine - Steel Plant Molykote FB180 on the Bearings of Slag Wrecking Machine OPERATION : This machine removes the Slag from the Molten Steel COMMENTS : Bearings subjected to Radiation Temperature from Steel. Molykote FB 180 recommended by Dango Dienenthal,Germany.
  • 15. POWER HOUSE - BOILER PLANT - Steel Plant Molykote FB 180 for Spader Bearing TEMPERATURE : 150 degree Centigrade CONDITION : Bearings directly subjected to Radiation Heat COMMENTS : Earlier the Bearing failures were very frequent. In one year the Customer spent Rs. 8 Lakh (US$ 20 M) on Bearings of this area alone. After use of FB 180 Bearing failures are negligible.
  • 16. HYDRAULIC MUDGUN - BLAST FURNACE Steel Plant Molykote FB 180 Grease on Bearings of Hydraulic Mudgun OPERATION : Hydraulic Mudgun closes the Opening of the Blast Furnce TEMPERATURE : 150 to 200 degree Centigrade COMMENTS : Recommended by Dango Dienenthal , Germany. Molykote FB 180 has No Drop Point (Non Melting) & hence ideally suited for High Temperature Applications