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Key Applications Of Molykote® Products In Zinc Smelter


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  • 1. Key Applications of Molykote® Products in Zinc Smelters Prepared by Project Sales Corp 28 Founta Plaza, Suryabagh Visakhapatnam 530020, AP
  • 2. picture courtesy www.hzl, Zinc Smelter
  • 3. Process Flowchart – Roaster Plant
  • 4. Rapper Mechanism Rapper Mechanism Conditions: 1. High Temperatures 2. Vibrations and shock loads 3. Fretting conditions 4. Dusty environment Recommended Lubricant: Molykote G-0106 Sitela 1: A high temperature resistance polyurea greases designed for lubrication of joints, pins, plain bearings, etc. Recommended lubrication period – once in 15 days Molykote P40 Paste: A high temperature resistance pumpable grease paste for long-term lubrication. Recommended relubrication period – once a month.
  • 5. High Temperature Joints, Hinges, Pivots, Mountings, Press-fit areas, etc Molykote G-Rapid Spray Anti-fretting high temperature resistant molybdenum disulphide spray that gives excellent lubrication for components subjected to oscillating movement, vibrations, and high temperatures upto 450 deg C. Molykote 1000 Paste Premium anti-seize compound designed for threaded connections, nuts and bolts that are subjected to high temperatures.
  • 6. Compressors
  • 7. Zinc Melting Unit Chains Conditions: Reservoir lubrication of rollers and link pins High temperatures Slow movement Recommended Lubricant Molykote S1504: Synthetic gel type highly adhesive chain oil, with solvent for easy penetration into all lubricating points. After the solvent evaporates, the gel remains in the lubricating points. Ejector Pins Molykote M30 High Temperature Synthetic Oil with colloidal suspension of molybdenum disulphide. Oil evaporates, mos2 remains for lubrication. No residues.
  • 8. Kilns Girth Gears – Dip Lubricated Recommended Lubricant Molykote Longterm 00 Grease. A NLGI 00 consistency grease with high base oil viscosity and optimum blend of solid lubricants that provides a continuous separating film and high adherence on gear surfaces. Kiln Tyres Recommended Lubricant Molykote M 30 High Temperature Synthetic Oil with colloidal suspension of molybdenum disulphide.
  • 9. Diesel Power Plant Molykote G-Rapid Spray Application areas include crankshaft, crankshaft bearing, connecting rod and main bearing, piston main cylinder, scavenging air cylinder, piston rings, oil scraper rings, eccentric valves, valve shafts, injection unit, oil separator, centrifugal pump shafts, etc Prevents running-in wear, sticking, seizure. Molykote 1000 Paste Application areas include threaded connections especially at the cylinder head and exhaust, stay bolts of turbo supercharger. Allows uniform tightening torque, non-destructive dis- assembly after long periods and seizure.
  • 10. Other Molykote Products • Molykote has the most comprehensive range of maintenance products in the form of greases, pastes, dispersions, mineral and synthetic fluids, and general maintenance aerosols. To know more, log onto or write to us at with application details.