Electric Motor Bearing Grease Selection

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    Electric Motor Bearing Grease Selection - Presentation Transcript

    1. Electrical Motor Bearing Lubrication Lubricant is the lifeblood of electric motor bearings. As industry continues to demand higher operating speed and performance from electric motors and their bearing components, it becomes increasingly important for maintenance personnel to stay abreast of advancements in lubrication technology and to continue following sound lubrication practices. In the end, it will be the lubricant and the lubricant technician that enable electric motors to run reliably at high speeds in day-to-day operation. Electric Motor Grease Selection Motor Bearing Regrease Procedures Key Factors to look at: Most large electric motors are equipped with a Molykote G-0100 Multi-purpose 1. NLGI Grade 2-3, ISO VG 100-150 motor bearing grease has been grease fitting and a drain plug. When 2. High drop point > 400ºF min. developed to meet the increasing relubricating, thoroughly clean the grease 3. Low oil bled characteristics demands of the industry. It’s a fitting and the area around it to avoid 4. Excellent resistance to high mineral oil grease thickened by an contaminating the grease. Then pump new temperature oxidation urea system that offers a wide grease into the bearing through the fitting 5. Good low temperature torque temperature range, low noise while allowing the old grease to exit through characteristics performance, with excellent the open drain. After injecting the 6. Good anti-wear performance but corrosion and oxidation preventive recommended amount of grease, run the not EP (causes corrosion in properties. motor with the drain open until the bearing windings). has a chance to purge all the excess grease. When the grease stops exiting the drain, plug With a service temperature range of Examples are lithium complex or +338ºF and drop point in excess of the drain securely. polyurea thickener greases. 482ºF, the product was tested for the Although proper relubrication procedures are application for over a decade before Recently, SKF selected an advanced rust- now generally standard practice, there is its commercial introduction. inhibiting, polyurea-based grease as the always the chance for error. When done standard fill for its U.S. electric motor improperly, relubrication can introduce solid It can extend relubrication intervals bearings. Polyurea greases have all the or liquid contaminants into a bearing’s cavity, vis-à-vis the conventional greases advantages that is important in the selection causing lubricant breakdown or damage to used by the industry for electrical of a right electric motor bearing greases. bearing raceways and rotating elements. Also, motor bearings, and extend bearing technicians may inadvertently overgrease life by preventing prevent premature Polyurea greases provide superior shear and bearings, causing a condition called churning. failures. oxidation stability. This is particularly Churning results in a higher operating important in motor bearings, making them temperature within the bearing and eventually Along with its high temperature more s more suitable vis-à-vis other soap leads to lubricant breakdown. performance, Molykote G-0100 bases. provides all key requirements that is Even the lubrication procedure itself can have required by an electric motor bearing With polyurea as a base, a mineral oil grease unintended consequences. Recently, for greases: excellent low torque can offer high temperature resistance example, technicians at a power plant characteristics, low oil separation, characteristics, making the use of a synthetic relubricated a shielded motor bearing using a high speeds capability (DN value grease unnecessary. However, where grease gun. The entry of new grease caused 600000 = bearing avg.dia x rpm). low bearings must continuously operate under increased pressure inside the bearing and evaporation loss, etc. high temperatures as in rolling mills and forced the bearing’s shield into its rolling furnace areas, a choice of polyurea base with elements. Subsequently, the relubricated The product is available in 1 kg and a synthetic oil would be desirable. bearing failed prematurely 25 kg packs from Dow Corning. Molykote® Greases can significantly extend your equipment life and reduce failures. Trusted by all OEMs and Maintenance Engineers for nearly 60 years now. To know more about Molykote, log onto www.molykote.com or write to Project Sales Corp, channel partners for Dow Corning’s Molykote products in this region at sales@projectsalescorp.com.
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