Rebar processing equipment

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Advance technologies in rebar processing

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Rebar processing equipment

  1. 1. What is the need?Growth in Industrial technology consequently increases the demand and need for new equipments. Rebar processing machines constitute a large portion of this new advanced equipment.The choice of the processing method depends on the property requirements, cost factor consideration and future applications prospects.
  2. 2. OPERATIONS ON REBARSCUTTINGBENDINGTYING
  3. 3. EQUIPMENT FOR CUTTINGElectric rebar cutter.Heavy duty rebar cutter.Wire rope cutters.Rebar cutting shear.
  4. 4. Electric rebar cutter CUTTING CAPACITY: UPTO 16MM RODS. Can cut high tensile bars & bolts. Adjustable head- turns 180 degrees. Charging Time 25 minutes. With fully-charged battery:  Cuts 75 pc, diameter 16 mm.  Cuts 110 pc, diameter 13 mm.
  5. 5. HEAVY DUTY REBAR CUTTER Can cut bars of diameter up to 42mm. Cutting capacity: 3-6pcs at a time Interior electric-motor: not to be exposed to rain Oil bathed lubrication gears: Being operated in smooth and less noise None sticking of crank after a long period of non-use Simple & easy to use: one- touch type
  6. 6. Wire rope cutters Cuts steel core wire rope to the given specification. Blade construction: high- speed steel with titanium coating. Cutting capacity: 1.5mm- 20mm wire rope. Cutting time: 8 seconds. Adjustable head: turns 180 degrees. Weighs just 6.3kg.
  7. 7. REBAR CUTTING SHEAR Rebar Cutting Shear is specifically designed for processing large volumes of rebar on a regular basis. Also used to process light scrap like pipe, angle iron, channel iron etc., Upper and lower jaws are designed in such a way that it holds the rebar in position. Raking tines helps the operator to separate uncut rebar or condense cut piles.
  8. 8. EQUIPMENT FOR REBAR BENDINGElectric automatic rebar bending machine.Spiral hoop radius bender.
  9. 9. ELECTRIC AUTOMATIC REBAR BENDER Max bending capacity is up to 32mm rebar of 650 N/mm2 strength. Length of the roller conveyor approx - 12 meter Dimensions are 1 1 0.45 m Roller outer diameter - 110 mm Speed of the roller drive - 20 m/sec Working height - 1 meter
  10. 10. SPIRAL HOOP RADIUS BENDER Designed for spiral production and to radius large diameter bars. Equipped with 2 driving rolls and one adjustable centre idler roll for diameter adjustment Capacity: Upto 32mm Rebar (Gr. 60) Dual Speeds: 20 or 30 RPM Minimum ring diameter: 7”, depending on bar diameter, unlimited maximum. Machine weight: Approx. 370 kgs Machine size: Approx. 32” x 28” x 37” H
  11. 11. Electric cutting and bending machine It’s a portable combination of both cutting and bending. Cutting speed is 3 sec and bending speed for 180 degree bend is 7 sec. Max capacity for cut and bend is upto 16mm dia rebar. It’s fast and easy to use, there is no changing of attachments
  12. 12. EQUIPMENT FOR TYINGManual rebar tying machine.Automatic rebar tying machine.
  13. 13. MANUAL REBAR TYING MACHINE To cut, twist and tie rebar in place. Low cost, simple tool with virtually NO maintenance. Works in all weather and conditions. Weight: 1.5lbs (0.68 kgs) Dimensions: 12"(L) x 1"(W) (300mmx25mm). Can tie any combination of bar sizes.
  14. 14. AUTOMATIC REBAR TYING MACHINE Can tie bars of size upto 32 mm. Tying speed 1.6 seconds per tie. Torque Adjustment0-9 (increases wire tie tightness). Each wire spool ties 120-200 rebar’s, depending on the rebar sizes.
  15. 15. CONCLUSIONS Ensures high volume of production in minimum time. Wastage of steel is minimum, as steel in coils are used for Stirrups and for Cutting and bending rods below 12mm. There is no necessity to provide large working and storing area, labour camp and security for materials. Creates centralized activity for multiple locations.
  16. 16. REFERENCES GENSCO EQUIP.[ www.genscoequip.com] BENNER-NAWMAN, INC [BNRebarTools.com] STANLEY LABOUNTY [www.stanley-hydraulic- tools.com] SIMA REBAR PROCESSING [www.simasa.com] MASTERS OF STEEL [www.stemapedex.com] KODI KIPPLING FLAT MATS [kodikippling.com] MEP REBAR MACHINERY[www.mep.com]

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