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AVERMARK AUTOMATION PVT. LTD.

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www.avermark.com …

www.avermark.com
At Avermark, we have designed & developed our TIZONA series of CNC Chuckers, which are Cost-Effective, High-Productive, Occupies Less Floor Space, Low-maintenance, Latest CNC Controller and many more features.

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  • 1. INSPIRING PERFECTION Avermark is one of the most dynamic growing company in CNC Machine Manufacturing having productive designed machine and very good manufacturing & testing facilities andFOR A NEW GENERATION OF MACHINING infrastructure. Our years of experience and expertise offer the finest machine tools in theAVERMARK gives you what you need to produce even the most complex components on a industry. AVERMARK has the modern, modular machine portfolio and sophisticatedhighly industrial scale. Optimized production, higher margins - we help you cut costs and engineering knowledge that enables us to deliver optimized systems solutions. We deliverensure profitability on a competitive market. We are here, at the most dynamic machine the most efficient automation solutions for volume production.tool hub – Rajkot, to serve the best machines to the industry, worldwide. It is our firm commitment to give you quality and value along with reliable service, today and always.
  • 2. TIZONA CNC Chucker Series is designed to turn various Chucking components with minimum cycle time. The basic GangTooling process works adeptly without delaying the Turret retraction and indexing, thus it eliminates the unproductive non-machining time. These machines are best suitable for precision components in mass production with optional integration ofBar Feeder and Autoloader. • Rigid Structure CNC CHUCKER SERIES • 60 Degree True Slant Bed • Precision & Heavier A2-6 Cartridge Type Spindle Unit • Heavier L M Rails, Blocks & Ball Screws for Both Axes • Linear Toolings with more X Axis Travel to Reduce Cycle Time • Suitable for all Chucking Jobs • Best Suitable for Automation LineStructure Spindle Axes Gang Type Toolings Automation Energy EfficientAll castings are made from IS 25 Grade and The Precision Cartridge Spindle unit having Axes movement is on Precision Class The Tool Holders are directly mounted on As machine is suitable for individual use Controller having wide input supply rangeStress Relieved. The 60 Degree True Slant Super Precision Class Angular Contact heavier L M Guideways & Ball Screws. Ball T-Slots of Sub Plate. Maximum 6 Tools can and best suitable for Automation options (200-500V AC, 3ph, 50/60Hz) directlyconstruction of Bed is highly rigid to Spindle Bearings at Front and Double Row Screws are supported on precision class be accommodated with minimum interface for various jobs which is todays most connected to mains supply. No Need ofwithstand cutting forces. It is mounted on Cylindrical Roller Bearing (Taper Bore) at preloaded Angular Contact Ball Bearings. which is totally dependent on the type of demanding requirement. The design of step down Transformer, so no Stray / I^2Rheavily ribbed Base for maximum rigidity Rear end. This combination ensures better Drive to the Balls Screws is directed by AC job. Linear Tool arrangement reduces the Tizona can easily accept various types of loss at the power circuit. Also with Unityand performance. Heavier L M Guideways rigidity and performance. Bearings are Servo Motor with Flexible Coupling Tool changing time hence the total cycle Automation Lines for higher production. Power Factor of Drive System and use of& Blocks are optimally spaced for both Grease packed for life. Spindle unit is fitted achieving positioning and repeatability time which lessen maintenance and saves The same design can be integrated with Synchronous Servo Motors, leads towardsaxes. The 60 Degree True Slant angle of in the Headstock made from high grade accuracies. Auto Lubrication Unit energy as compared to Turrets. Auto Loaders, Bar Feeders, Pick & Place Energy Efficient equipment. Controller alsoBed facilitates easy flow of Coolant, Chip Cast Iron provided with fins for heat lubricates L M Guideways and Ball Screws. Robots, etc. Its the matter of the jobs offers Power consumption monitor screen.and clear view of the component, dissipation and mounted on the Base to demand with minimizing human input, butoperation and tool setup. withstand better cutting force. Tizona is ready for the upgrade.
  • 3. TIZONA I 200 SPECIFICATION CHART 40 60 60 X +VE DIRECTION TIZONA I TIZONA II Interface Diagrams Spindle A2-4 Capacity Standard Features & Accessories: • 3 Jaw power operated Chuck Ø135 / Ø200 mm Chuck Size mm 135 200 • Hydraulic Power Pack with Accumulator Max. Job swing ø100 Std. Turning Dia. mm 75 175 • Linear Motion Precision Guideways X Stroke 300 • Centralised & Programmable Lubrication System ø135 500 Max. Turning Dia.* mm 100 200 • Auto & Manual Coolant System • Air Conditioned & Humidity Free Electrical Control 50 14H8 Max Turn Length* mm 150 250 Cabinet with Quality Devices • Coolant Assembly with Chip tray 24 X -VE DIRECTION Max. Job swing Dia. mm 200 300 • Axial Tool Holders – 2 Nos. • Boring Tool Holders – 1 No. 11 25 80 60 25 Slant Angle Degree 60 60 • Instructions & Operating Manuals Bar Capacity mm 22 38 Options: Z Stroke 160 Spindle Power Torque Diagram Z -VE DIRECTION Z +VE DIRECTION Headstock • Chip Conveyor (For Tizona I – Side only, For Tizona II – Rear only) Spindle Nose A24 A26 • Bar Feeder 80 9 • Bar Puller 70 8 Hole through Spindle mm 24 55 • Part Catcher • Hydraulic Collet Chuck 7 Front Bearing Bore Dia. mm 70 90 60 • Hydraulic Hollow Chuck and Cylinder 6 • Auto DoorTorque in Nm Power in kW 50 Spindle Speed Range RPM 50-4000 50-3000 • Auto Loader 5 40 • Tooling Solution Spindle Power (Conti / 15 Min) kW 3.5/5.5 7.5/9 4 30 3 Continuous power of drive Axis Intermitted power 20 CNC Controller: 2 Maximum power X-Axis Stroke mm 300 450 10 Continuous torque of drive The standard system supplied with Tizona Series machine is 1 Intermittend torque Maximum torque Z-Axis Stroke mm 160 260 Rexroth IndraMotion MTX Micro from Germany with latest 0 0 technology and facilities. 0 900 1770 2670 3570 4470 5370 Feed Drive Nm 4 Nm 8 Nm Spindle Speed (RPM) L M Size mm 25 35 Rapid Rate mm/min 24000 24000 TIZONA II 200 Ball Screw Dia. & Pitch mm 25 x 10P 32 x 10P 40 60 60 Tooling (Gang Type) X +VE DIRECTION Tool Shank Square mm 20 25 Interface Diagrams Spindle A2-6 Tool Shank Round mm 25 32 Accuracy (VDI 3441) Max. Spindle Nose Runout mm 0.005 0.005 swing ø180 X Stroke 450 ø200 Positioning mm 0.010 0.010 600 • 8.4” Brilliant Color TFT Display Max. Job Repeatability mm 0.005 0.005 • Compact User Panel 90 14H8 General Machine Data • Integrated Electronic Handwheel • Integrated Mechanical Switches for Cycle Start & Stop 24 Net Weight (Approx.) Kgs. 2000 3000 • Integrated Axes Pre-Selector Switch X -VE DIRECTION 11 25 85 91 32 • Auto Referencing Gross Weight (Approx.) Kgs. 2400 3500 • Direct connection to 200 - 500 V, 50 - 60 Hz Spindle Power Torque Diagram supply without step down Transformer Dimensions (LxWxH) Approx. mm 2100x1100x1700 2450x1300x2000 • Simultaneous 4 Axes Control 130 16 • USB Interface to run NC Programs, Backup & Restore 120 Z Stroke 260 * It is dependable on Job, Tool Setup & Clamping Device. • 64 MB CNC Memory 110 14 Z -VE DIRECTION Z +VE DIRECTION • G-Code compatibility 100 Note: • Integrated Tool Management up to 999 Tools 12 90 • As improvements are constantly made in our machines, the mentioned Speci?cations, Dimensions and Details are • Constant Surface Speed Control • Oriented Spindle StopTorque in Nm Power in kW 10 subject to change without prior notice and not binding on us. 80 70 • Accessories shown in photographs may not be part of Standard Accessories. • Inch / Metric switchable 8 • Various Cycles for Turning & Threading 60 • Rigid Tapping 50 6 Continuous power of drive • Self Diagnosis System 40 4 Intermitted power • Direct Drawing Dimension 30 Maximum power • Multiple Repetitive Cycles Continuous torque of drive 20 • Pitch Error Compensation 2 Intermittend torque 10 Maximum torque • Backlash Compensation 0 0 • Tool Nose Radius compensation 0 900 1770 2670 3570 4470 5370 • AC Servo Spindle & Axes Motors Spindle Speed (RPM)
  • 4. AVERMARK AUTOMATION PVT. LTD.Survey No. 236, Plot No. 10, Behind Vikas Stove,Veraval [Shapar] Rajkot - 360 024 [Gujarat] INDIA +91 2827 253677 / 88 info@avermark.com www.avermark.com AVERMARK and TIZONA are registered trademarks. Copyright © AVERMARK AUTOMATION PVT. LTD.