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Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
Powder Metal Applications
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Powder Metal Applications

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Published in: Education, Business, Automotive
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Transcript

  • 1. Powder Metal Applications
  • 2. Engine, Exhaust Transmission, Drive train Body & chassis Interior Pumps & hydraulics Shock absorber parts ABS sensor ring Brake pads Oil pump gears Gears for adjustment Connecting rod Variable valve timing (VVT) Synchronizing ring Synchronizing hub Planetary carrier Exhaust components 2www.mindsover.com
  • 3. Acknowledgements to : – Hognos , for providing pictures representing the various powder metal product application segments 3www.mindsover.com
  • 4. Current and Potential Powder Metal Applications Engine • Alternator pulleys, bearings • Bearing caps • Balance shaft mechanisms • Bedplate inserts • Belt and chain tensioner cams • Bushings and Bearings • Cam caps aluminum • Camshaft adjuster • Camshaft brackets • Camshaft lobes • Camshaft Sensor rings • Cam- and crankshaft chain sprockets • Cam- and crankshaft gears • Cam-and crankshaft pulleys • Clutch races • Cooling system inserts • Connecting rods • Cylinder liners • Distributor pole pieces and gears • Engine management components • Engine balance shaft Engine cont. • Engine mounting inserts • Exhaust manifold flanges • Fuel injection pulley and sprocket • Fuel pump components • Gerotor oil pump • Ignition gears • Oil pump gears and rotors • Pole pieces • Pivots • Restrictors • Rocker arms, inserts, brackets • Sensors rings for position control • Spacers various • Starter motor pinion gear • Turbocharger thrust bearings • Throttle cam • Valve lifter guides • Valve seats and rings • Water pump impellers and inserts • Water pump pulleys • Water pump flanges 4www.mindsover.com
  • 5. Current and Potential Powder Metal Applications Transmission • Bushings • Clutch hubs • Clutch adjusting rings • Clutch pressure plates • Clutch releases and spring seats • Clutch races (outer and inner) • Converter turbine hub • Detent levers • Drive hubs • Driveshaft balancers • Gear levers and arms • Gear plates • Guide sleeves • Lock-up components • Lugs • Oil pump gears • Oil pump rotors and stators • Oil pump gerotors Transmission cont. • Parking gears • Planetary carrier, disc and assemblies • Retainers • Shift fork and levers • Spacer various • Stator plates • Struts • Synchronizer cones • Synchronizer hubs • Synchronizer rings (sintered and powder forged) • Synchronizer sleeves • Synchronizer sliding blocks • Torque converter stator and thrust bearings • Transmission shaft hubs • Transfer case components • Washers 5www.mindsover.com
  • 6. Current and Potential Powder Metal Applications Steering, Brake System, Suspension • Power steering pump components (rotors, cams, spacers, seats, bearings, hubs vanes, rings, end plate) • Column components (coupling gears, collar, lock inserts,) • Steering ratchet levers, bushings, rack guides, bearings, yokes • Break ABS sensor ring • Brake disk pad support • Break valve spacers and plates • Break pistons, nuts, gear drums, adjusters • Shock absorber components (piston, rod guides, valve base, endplates) 6www.mindsover.com
  • 7. Current and Potential Powder Metal Applications Miscellaneous • Airbag mechanism parts and filter • Air conditioner components (pulleys ,hubs, bearings, rims, compressor cylinder and rotor) • Bearings various applications • Cruise control inserts • Door and sunroof hinges • Electric motor cores, armatures, commutators (SMC) • Emission control plate • Fasteners • Gears for locking, roof and door mechanisms • Levers various • Lock parts • Rear view mirror mounts • Reclining seat mechanism parts • Speedometer gears and sensors • Seat adjustment gears and levers • Seat belt mechanism parts • Side view mirror mechanisms • Sunroof mechanisms • Windscreen wiper drives • Window winder mechanisms 7www.mindsover.com
  • 8. Engine Applications • Various Pulleys • Double chain sprocket • Connecting Rods • Cam to cam gears 8www.mindsover.com
  • 9. Engine Applications • AL Cam Caps • Bed Plate Inserts • Main Bearing Caps • CRI Diesel Comp. 9www.mindsover.com
  • 10. Engine Applications • Valve seat inserts • Valve seat guides 10www.mindsover.com
  • 11. Engine Applications • VVT part • Cam lobes • Timing sensor rings • Oil Pump Rotors 11www.mindsover.com
  • 12. Manual Transmisssion Applications • Synchronizer Rings • Synchronizer Hubs • Dog Ring • Shift Fingers 12www.mindsover.com
  • 13. Automatic Transmission Applications • Planetary Carrier • Transmission and OWC Clutch Races • Torque Converter Hubs • Thrust/ Pressure Plates 13www.mindsover.com
  • 14. Automatic Transmission Applications • Parking Gears • Transmission Sprockets • Output shaft hub • Crescent Pump Gears 14www.mindsover.com
  • 15. Body/Chassis Applications • Rear Mirror Bosses • Shock Absorber Components • ABS sensor ring • Power Steering Components 15www.mindsover.com
  • 16. • Flanges • EGR flange • HEGO Bosses • EGR gas flux sensor ring Exhaust System Applications 16www.mindsover.com
  • 17. Pump/Hydraulic Applications • External Gear Pumps • Vane Pumps • Injection pump sprocket • Oil pump rotors 17www.mindsover.com
  • 18. • Truck Synchro Rings • Transmission /OWC Races • Con Rods PM Processes: Powder Forging 18www.mindsover.com
  • 19. PM Processes : Metal Injection Moulding • Clip for Convertible • Various MIM parts • Steering Lever • Piston cooling nozzle 19www.mindsover.com

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