Chris Harrold - Future is here in Automotive coatings

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Future is here in Automotive coatings
By Chris Harrold

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Chris Harrold - Future is here in Automotive coatings

  1. 1. Future is here in Automotive coatings7th Eurocar Congress, Barcelona
  2. 2. Typical OEM Coating System
  3. 3. Market Drivers Appearance Appearance Appearance Appearance Appearance Durability Durability Durability Durability Environment Environment Environment Chemical Etch Chemical Etch Chemical Etch Scratch / Mar Scratch / Mar Compact/Cost Compact/Cost Multi‐substrate Sustainability1970 1980 1990 2000 2010 2020 Anodic EDP 1976 1st Cationic EDP Enviroprime TM Enamels Solventborne  EnvirobaseTM Base/Clear OptiprimeTM NCT™ II 7 Diamond Coat™ Enviracryl™
  4. 4. The Future is HereTechnologies that change The layering standards
  5. 5. Deluge, Pre-wipe Clean Rinse Rinse Dip Clean RinseDip Rinse Conditioner Zircobond™ Zinc PhosphateShorter process D.I.lower cost Virgin D.I. Post Rinse Virgin City Water Rinse – Recirc D.I. Dip Recirc D.I.No limitation of Aluminum Over 2.0MMDip Rinse vehicles coatedNickel & Phosphate Free with ZircobondTM GloballyLower WasteThin film
  6. 6. Clean, Pretreated Body- Bake Coolin-White E-Coat Rinse Cycle Sanding Sealer + Gel Bake Cool Bake Primer Flash or Pre-bake Sanding Interior Basecoat Inspection Cool Bake Clearcoat Pick-Up
  7. 7. Compact Process LayeringConventional ‐ Silver 3C1B ‐ Silver B1:B2  ‐ Silver CLEARCOAT 40µ CLEARCOAT CLEARCOAT 40µ BASECOAT 15µ BASECOAT B2 15‐25µ PRIMER 30 ‐40µ PRIMER B1 15‐25µ E‐COAT E‐COAT E‐COAT 20µ 20µ STEEL STEEL STEEL STEEL STEEL Core formulas can be adapted to most existing line processes B2 can be used as Bumper coating B2 Only possible dependant on hiding of color shade & chip performance Process control critical for UV trans (filmbuilds) Duraprime® enhances B2 only potential and provides fortified system to delamination (process control)
  8. 8. Light TransmittanceRequirements UV Light Topcoat Electrocoat Delamination Topcoat Oxidized surface of electrocoat Electrocoat 4
  9. 9. WB Compact Process Layouts Waterborne FP Ambient Booth #1: BrownfieldP B1 B2 BC Interior 4-12 min.r Exterior Exterior 2-3 min. 2 min. Cut-in Application 180F/82C Heatedep Recommend 5 minutes 1 coat 1 coat Ambient Flash Cool WB B1:B2 10-18µ 10-15µWaterborne FP Ambient Booth #2: Brownfield or Greenfield B2 B2P Exterior Exterior FP/B1 BC Interior 4-12min.r 1 coat 1 coat 2-3 min. 2 min.e Exterior Cut-in Application Option Ambient 180F/82C Heated Cool WB B1:B2p 10-25µ Recommend 5 minutes Flash (30-90 sec) 10-25µWaterborne FP Heated Flash Booth: Greenfield WB 3C1BP 3-6 min. BC Interior BC Exterior 3-6 min. FP 2 2r 2-3 min. 180F / 82C Cut-in Application 1- 2 coats (30-90) 2-3 min. 180F/82C Exterior min min.e Ambient Heated Minimum 5 minutes sec. Ambient Heatedp 20-30µ Cool Cool Flash Body Temp B4 BC< 95F 10-25µ Flash Currently all compact process layouts include a sealer gel oven Co-bake sealers under development
  10. 10. Overview : Waterborne Compact Process Applications - 2011 Europe Ambient Flash B1:B2 (Interior application before B1) Ambient Flash B1:B2 (Interior application between B1 & B2) Heated Flash 3C 1B Toyota Woodstock , 2009 GM Orion, 2011 Hyundai Kwangju, 2006VW Chattanooga, 2011 Honda, 2010Toyota, MS, 2011 Toyota, 2007 BMW Spartanburg, 2010 Mazda ,2010 Nissan Kyushu ,2011 VW Puebla, 2006 VW Chengdu, 2011 PSA Tranva, 2011 DB Rastatt, 1998
  11. 11. Overview : Waterborne Compact Process Applications - 2015 Europe Ambient Flash B1:B2 (Interior application before B1) Ambient Flash B1:B2 (Interior application between B1 & B2) Heated Flash 3C 1B Toyota Woodstock , 2009 GM Orion, 2011 2012 2013 2013 Hyundai Kwangju, 2006 VW Chattanooga, 2011 2012 Honda, 2010 2012 Toyota, MS, 2011 2013 2013 2013 2012 Toyota, 2007 BMW Spartanburg, 2010 20122014 Mazda ,2010 20142014 2012 Nissan Kyushu ,2011 VW Puebla, 2006 2013 VW Foshan 2013 VW Chengdu, 2011 2012 2012 2014 2013 2014 2013 2014 2012 2012 2014 2012 PSA Tranva, 2011 2013 DB Rastatt, 1998 2014 2012 2013
  12. 12. Global Compact Process Projections63+ total plants forecasted to be running WB Compact 42+ total plants converted to layouts that will accommodate PPG’s B1:B2 2K is the CC technology choice Calendar Year
  13. 13. Premium Compact “Best Practice” in Compact Process – Commercial experience since January 2010 – 4-5 B1 shades capable of 15 B2 colors – Appearance capable of current full system process – Ceramic Top Finish is recommended for optimized appearanceEconomy &EcologyWithoutSacrificingPerformance
  14. 14. The Future Fusion-Layer SubstrateStandard UHP Clearcoat UV, Ambient cure, multi- substrate capabilities, alternative PT
  15. 15. Summary• Market Demands have driven the need for innovative layering concepts to become reality• Evolution of paint systems is no longer enough to meet the ever increasing needs of the market.• The future is here and it’s here to stay.
  16. 16. Thank You for your attention !In case of questions:Dr. Chris HarroldDirector Product Management EuropeTelephone: +41.21.822.3087charrold@ppg.com

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