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Slide 1
Transforming Procurement
and the Supply Chain to
Deliver Value for the National
Nuclear Laboratory

28 September 2010
Wayne Muckley
Head of Procurement, National Nuclear Laboratory Limited
Overview

• Introduction
• National Nuclear Laboratory - background
• Historical Procurement process
• Strategic Procurement
• Successes 2005 to 2009
• 2010/11 way forward
• Questions




                                             Slide 3
National Nuclear Laboratory – Heritage and Timeline


• Pre 1996: Multi Centred Nuclear Technology
• 1996: Integrated Research and Technology
• 2003: Nuclear Sciences and Technology Services
• 2003: Acquired AEA (T) Nuclear Science Business
• 2004: Shadow Subsidiary (NSTS)
• 2005: Full Subsidiary Status (Nexia Solutions Ltd)
• 2008: National Nuclear Laboratory
• 2009: NNL Managing Contractor

                                             Slide 4
SBM - NNL Managing Contractor

                • Atomic Weapons Establishment
                  • National Physical Laboratory

• 7 National Laboratories
 • 2 International Laboratories



                      • Dalton Nuclear Institute


                                           Slide 5
Management Structure
 Department of Energy and
  Climate Change (DECC)

                                NNL Ltd Board - Chair, 2 Non-
  Shareholder Executive
                                       execs, 3 execs


                                    Management Contract


                            • Management Secondees
                            • Reach-back
                            • 3yr+1yr+1yr contract
                            • Deliver Strategic and Business Plans

Executive Leadership Team




                                                              Slide 6
National Nuclear Laboratory

Governance
• Government owned Contractor operated (GoCo)

Funding
• Commercial/Customer

Operation
• Managing Contractor




                                        Slide 7
National Nuclear Laboratory Vision


           Our Vision for the NNL is:


    To become a valued and successful
nuclear science and technology laboratory,
 world renowned for its exceptional staff,
 cutting edge facilities and excellent value
                for money.

                                        Slide 8
National Nuclear Laboratory

• International nuclear R&D centre
• Support new build and clean up
• Safeguard nuclear expertise, facilities and skills
• Deliver value for customers
• Trusted advisor
• Collaborations/Partnerships/Links
• Socio-economic focus


                                             Slide 9
The Role of National Nuclear Laboratory




                                     Slide 10
National Nuclear Laboratory - Facilities

                     • Sellafield (429 people)
                        – Central Laboratory (288)
                        – Windscale Laboratory (141)
                     • Workington Laboratory (51)
                     • Springfields
                        – Preston Laboratory (139)
                     • Risley (144)
                     • Stonehouse (16)
                     • Harwell (14)


                                            Slide 11
Historical Procurement Process
                                                   Symptoms: -
                                                   • Poor relationships
                                                   • Increased sole source
                  Historical State                 • Inappropriate T’s & C’s
                                                   • Reduction in negotiation power



                                     Procurement
Involvement




                    Business                       • Poor payment profile
                  Development /
                                                   • Value for money not achieved
                   Operations                      • Process / project delays
                                                   • Increase existing barriers to entry
                      Time                         • Reactive, transactional Procurement
                                                   • Procurement becomes last option
                                                     problem solver


                                                                                Slide 12
Example / Impact of Bad Practice

Examples: -                  Impact: -


No contract management       Potential late deliveries
Advance payments             Retention of Title
Informal discussions         Invalidation of Contract
Sole source justification    Supplier views and treats
                             NNL as a captive customer
Work not competed            NNL’s customers do not
                             get value for money
Not involved at estimating   Work not competed; wrong
                             supplier selection;
                             opportunism; no T’s & C’s
                             unnecessary delays


                                                  Slide 13
What suppliers can be good at!

• Creating relationships
• Profit maximisation
• Reducing accountability
• Creating confusion and contractual ambiguity
• Opportunism
• Social capital
• Manipulating / Creating barriers to entry
• Avoiding Procurement



                                                 Slide 14
Three Key Strategies for Adding Value - 2005




                   Added Value




   Customer         Least Cost
                                   Internalisation
    Service         Acquisition




                                              Slide 15
Strategic Aspects



                Purchase
Estimating /                                    Supplier
                 Order        Documentation
    Bid                                       Performance
               Processing




                  Staff & Support




                                                  Slide 16
Estimating Process

• Must engage Procurement at estimating stage
• Notification to be as early as possible – if you are
  going to the supply chain tell us in advance
• Peer review of technical specifications
• Joint efforts in delivering best practice
• Regular reviews
• Internal learning via vendor management




                                                    Slide 17
Vendor Management

• Vendor management / Close out reports
• Historically, NNL was perceived as a “Soft Touch”
• Measure supplier performance
• Static data – accreditation, financial, capability
• Evolving data – supplier performance
• Contract management
• Non conformances
• Close out reports
• Organisational learning / Supplier development


                                                       Slide 18
Current Procurement Process

                                     Benefits: -
                                     • Appropriate supplier selection
                  Current State      • Robust T’s & C’s
                                     • Competed work
Involvement




               Business
               Development /         • Incentivised suppliers
               Operations
                                     • Improved order processing
                       Procurement
                                     • Proactive management of suppliers
                                     • Reduction in process delays
                      Time           • Risk reduction in supply chain
                                     • Appropriate risk sharing
                                     • Introduction of new suppliers


                                                                  Slide 19
Opportunity

Project inception
(22%)

                                                    Savings
Supplier contact
(18%)

                                       Savings
Supplier selection
(10%)


Checking the
                           Savings
contract
(2%)

                     10%         25%                50%              75%    100%
                              Degree of involvement in goods and services




                                                                            Slide 20
Successes – 2005 to 2009

• Cost savings in excess of £1m per annum consistently
  achieved since 2005/06
• Procurement seen as a strength in 2007 & 2008 Management
  Reviews
• Process now focuses on strategic aspects
• Team strengthened – internally / externally
• Supplier opportunities – NNL website
• Customer surveys 2005 & 2008 – improvements
• Executive sponsorship 2009 – reduce transactions, category
  management, operational efficiency, CI event
• Team size reduced by 25% in 2009, move Procurement up
  the value chain


                                                         Slide 21
Reduce Transactional Activity
2008/09
Threshold    No of PO   % of all   Value PO     % of
              Lines     PO Lines    Lines      Overall
                                                Value
< £500      8,733       75%        £813k      2.4%
< £1k       9,535       81%        £1.4m      3.9%
< £5k       10,714      92%        £4.1m      11.9%
2009/10
Threshold    No of PO   % of all   Value PO     % of
              Lines     PO Lines    Lines      Overall
                                                Value
< £500      6,241       69%        £619k      1.6%
< £1k       6,989       77%        £1.1m      3.0%
< £5k       8,147       90%        £3.7m      9.7%

                                                 Slide 22
2010/11 Procurement Strategy

  Strategic Objective       Procurement Objective


                            Strategic – support growth
Sound commercial footing
                           Deliver agreed benefit target
                           Continuous improvement (CI)
Operational efficiency       Standardise procurement
                                 processes & tools
                              Develop capabilities &
Maintaining skills
                                  performance




                                                    Slide 23
Strategic – support growth

Critical Success Factor
• Procurement delivers sub-contract solutions which
  contributes to NNL’s EBIT and turnover


Understand functional plans
Understand facility cost base
Involvement in key bids & NNL strategy
Reduce fixed price / incentivisation sub-contract
 costs


                                                    Slide 24
Deliver agreed NNL benefit target

Critical Success Factor
• Deliver £500k Towards NNL 2010/11 EBIT target


Agree benefit target with ELT
Track benefits through NNL Procurement Plan
Prioritise to focus on EBIT
Category management – NNL specific, NDA Shared
 Services, Serco reach-back



                                              Slide 25
Continuous improvement

Critical Success Factor
• Deliver efficiency improvements in procurement
  processes


Review and implement CI recommendations
Further deployment of onecards
Implement e-catalogue links from Agresso
Supplier reduction through education and challenging
 the business


                                               Slide 26
Supply Chain Management

               STRATEGIC        STRATEGIC
                 SUPPLY          CRITICAL
                Bottleneck       Strategic

      Risk
     and/or
    Exposure    TACTICAL          TACTICAL
               ACQUISITION          PROFIT
                 Routine           Leverage
                        Automate /
                         simplify



                  % of Total expenditure


                                              Slide 27
Standardise procurement processes & tools

Critical Success Factor
• NNL Procurement has standard processes & tools
                                            Contract           Supplier
    Supplier Sourcing   Contracting with
                                            implementation &   performance
    & Negotiation       selected supplier
                                            P2P                management




Review and implement CI recommendations
E-tendering & evaluation introduced
More effective supplier relationship management
Improved intranet page
Approved suppliers list

                                                                    Slide 28
Develop capabilities and performance

Critical Success Factor
• Procurement team deliver against stretching
  personal performance objectives


Set objectives in line with NNL Business Plan
Use new NNL performance management process
Review skill levels and what needs to be done to
 close skills gap
Continue regular 1:1s


                                                   Slide 29
Summary - From Tactical to Strategic


1 Infant       Fragmented
                                                                     2005
2 Awakening    Realisation of savings potential


3 Developing   Control & development of price / negotiation          2009

4 Mature       Specialist buyers, cost reductions, supply base       2010
               management

5 Advanced     Supply chain management, relationship                 Target
               management, leverage buying




                                                                 Slide 30
Summary

• Clearer understanding of National Nuclear
  Laboratory
• Three clear strategies for adding value in 2005
• Focus on strategic aspects of Procurement
• Procurement – enabling competence
• Successes: -
   • Move Procurement up value chain
   • Reduce transaction activity
• Procurement Strategy 2010/11


                                                    Slide 31
Questions?




             Slide 32

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Transforming Procurement to Deliver Value for Nuclear Labs

  • 2. Transforming Procurement and the Supply Chain to Deliver Value for the National Nuclear Laboratory 28 September 2010 Wayne Muckley Head of Procurement, National Nuclear Laboratory Limited
  • 3. Overview • Introduction • National Nuclear Laboratory - background • Historical Procurement process • Strategic Procurement • Successes 2005 to 2009 • 2010/11 way forward • Questions Slide 3
  • 4. National Nuclear Laboratory – Heritage and Timeline • Pre 1996: Multi Centred Nuclear Technology • 1996: Integrated Research and Technology • 2003: Nuclear Sciences and Technology Services • 2003: Acquired AEA (T) Nuclear Science Business • 2004: Shadow Subsidiary (NSTS) • 2005: Full Subsidiary Status (Nexia Solutions Ltd) • 2008: National Nuclear Laboratory • 2009: NNL Managing Contractor Slide 4
  • 5. SBM - NNL Managing Contractor • Atomic Weapons Establishment • National Physical Laboratory • 7 National Laboratories • 2 International Laboratories • Dalton Nuclear Institute Slide 5
  • 6. Management Structure Department of Energy and Climate Change (DECC) NNL Ltd Board - Chair, 2 Non- Shareholder Executive execs, 3 execs Management Contract • Management Secondees • Reach-back • 3yr+1yr+1yr contract • Deliver Strategic and Business Plans Executive Leadership Team Slide 6
  • 7. National Nuclear Laboratory Governance • Government owned Contractor operated (GoCo) Funding • Commercial/Customer Operation • Managing Contractor Slide 7
  • 8. National Nuclear Laboratory Vision Our Vision for the NNL is: To become a valued and successful nuclear science and technology laboratory, world renowned for its exceptional staff, cutting edge facilities and excellent value for money. Slide 8
  • 9. National Nuclear Laboratory • International nuclear R&D centre • Support new build and clean up • Safeguard nuclear expertise, facilities and skills • Deliver value for customers • Trusted advisor • Collaborations/Partnerships/Links • Socio-economic focus Slide 9
  • 10. The Role of National Nuclear Laboratory Slide 10
  • 11. National Nuclear Laboratory - Facilities • Sellafield (429 people) – Central Laboratory (288) – Windscale Laboratory (141) • Workington Laboratory (51) • Springfields – Preston Laboratory (139) • Risley (144) • Stonehouse (16) • Harwell (14) Slide 11
  • 12. Historical Procurement Process Symptoms: - • Poor relationships • Increased sole source Historical State • Inappropriate T’s & C’s • Reduction in negotiation power Procurement Involvement Business • Poor payment profile Development / • Value for money not achieved Operations • Process / project delays • Increase existing barriers to entry Time • Reactive, transactional Procurement • Procurement becomes last option problem solver Slide 12
  • 13. Example / Impact of Bad Practice Examples: - Impact: - No contract management Potential late deliveries Advance payments Retention of Title Informal discussions Invalidation of Contract Sole source justification Supplier views and treats NNL as a captive customer Work not competed NNL’s customers do not get value for money Not involved at estimating Work not competed; wrong supplier selection; opportunism; no T’s & C’s unnecessary delays Slide 13
  • 14. What suppliers can be good at! • Creating relationships • Profit maximisation • Reducing accountability • Creating confusion and contractual ambiguity • Opportunism • Social capital • Manipulating / Creating barriers to entry • Avoiding Procurement Slide 14
  • 15. Three Key Strategies for Adding Value - 2005 Added Value Customer Least Cost Internalisation Service Acquisition Slide 15
  • 16. Strategic Aspects Purchase Estimating / Supplier Order Documentation Bid Performance Processing Staff & Support Slide 16
  • 17. Estimating Process • Must engage Procurement at estimating stage • Notification to be as early as possible – if you are going to the supply chain tell us in advance • Peer review of technical specifications • Joint efforts in delivering best practice • Regular reviews • Internal learning via vendor management Slide 17
  • 18. Vendor Management • Vendor management / Close out reports • Historically, NNL was perceived as a “Soft Touch” • Measure supplier performance • Static data – accreditation, financial, capability • Evolving data – supplier performance • Contract management • Non conformances • Close out reports • Organisational learning / Supplier development Slide 18
  • 19. Current Procurement Process Benefits: - • Appropriate supplier selection Current State • Robust T’s & C’s • Competed work Involvement Business Development / • Incentivised suppliers Operations • Improved order processing Procurement • Proactive management of suppliers • Reduction in process delays Time • Risk reduction in supply chain • Appropriate risk sharing • Introduction of new suppliers Slide 19
  • 20. Opportunity Project inception (22%) Savings Supplier contact (18%) Savings Supplier selection (10%) Checking the Savings contract (2%) 10% 25% 50% 75% 100% Degree of involvement in goods and services Slide 20
  • 21. Successes – 2005 to 2009 • Cost savings in excess of £1m per annum consistently achieved since 2005/06 • Procurement seen as a strength in 2007 & 2008 Management Reviews • Process now focuses on strategic aspects • Team strengthened – internally / externally • Supplier opportunities – NNL website • Customer surveys 2005 & 2008 – improvements • Executive sponsorship 2009 – reduce transactions, category management, operational efficiency, CI event • Team size reduced by 25% in 2009, move Procurement up the value chain Slide 21
  • 22. Reduce Transactional Activity 2008/09 Threshold No of PO % of all Value PO % of Lines PO Lines Lines Overall Value < £500 8,733 75% £813k 2.4% < £1k 9,535 81% £1.4m 3.9% < £5k 10,714 92% £4.1m 11.9% 2009/10 Threshold No of PO % of all Value PO % of Lines PO Lines Lines Overall Value < £500 6,241 69% £619k 1.6% < £1k 6,989 77% £1.1m 3.0% < £5k 8,147 90% £3.7m 9.7% Slide 22
  • 23. 2010/11 Procurement Strategy Strategic Objective Procurement Objective Strategic – support growth Sound commercial footing Deliver agreed benefit target Continuous improvement (CI) Operational efficiency Standardise procurement processes & tools Develop capabilities & Maintaining skills performance Slide 23
  • 24. Strategic – support growth Critical Success Factor • Procurement delivers sub-contract solutions which contributes to NNL’s EBIT and turnover Understand functional plans Understand facility cost base Involvement in key bids & NNL strategy Reduce fixed price / incentivisation sub-contract costs Slide 24
  • 25. Deliver agreed NNL benefit target Critical Success Factor • Deliver £500k Towards NNL 2010/11 EBIT target Agree benefit target with ELT Track benefits through NNL Procurement Plan Prioritise to focus on EBIT Category management – NNL specific, NDA Shared Services, Serco reach-back Slide 25
  • 26. Continuous improvement Critical Success Factor • Deliver efficiency improvements in procurement processes Review and implement CI recommendations Further deployment of onecards Implement e-catalogue links from Agresso Supplier reduction through education and challenging the business Slide 26
  • 27. Supply Chain Management STRATEGIC STRATEGIC SUPPLY CRITICAL Bottleneck Strategic Risk and/or Exposure TACTICAL TACTICAL ACQUISITION PROFIT Routine Leverage Automate / simplify % of Total expenditure Slide 27
  • 28. Standardise procurement processes & tools Critical Success Factor • NNL Procurement has standard processes & tools Contract Supplier Supplier Sourcing Contracting with implementation & performance & Negotiation selected supplier P2P management Review and implement CI recommendations E-tendering & evaluation introduced More effective supplier relationship management Improved intranet page Approved suppliers list Slide 28
  • 29. Develop capabilities and performance Critical Success Factor • Procurement team deliver against stretching personal performance objectives Set objectives in line with NNL Business Plan Use new NNL performance management process Review skill levels and what needs to be done to close skills gap Continue regular 1:1s Slide 29
  • 30. Summary - From Tactical to Strategic 1 Infant Fragmented 2005 2 Awakening Realisation of savings potential 3 Developing Control & development of price / negotiation 2009 4 Mature Specialist buyers, cost reductions, supply base 2010 management 5 Advanced Supply chain management, relationship Target management, leverage buying Slide 30
  • 31. Summary • Clearer understanding of National Nuclear Laboratory • Three clear strategies for adding value in 2005 • Focus on strategic aspects of Procurement • Procurement – enabling competence • Successes: - • Move Procurement up value chain • Reduce transaction activity • Procurement Strategy 2010/11 Slide 31
  • 32. Questions? Slide 32