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Risk Management:
Applying ICHQ9 to the
Pharmaceutical Business
Since the late 1970s, the pharmaceutical industry    UNDERSTANDING ICHQ9                                    Pharmaceutical Technology Institute at Xavier
has been looking for guidance. Before they can       In Nov. 2005, ICH issued a document to guide           University. “They’re trying to prepare for when the
release new drugs to consumers, these companies      Quality Risk Management (ICHQ9). Historically,         FDA walks through their doors.”
need to know how to maintain compliance with         companies have prepared for FDA inspections by            However, the FDA is encouraging companies to
somewhat vague regulations from the FDA. But in      reviewing their competitor’s FDA reports to find        focus on their internal processes and systems in
an increasingly competitive landscape, they also     out what the FDA is evaluating.                        order to:
need to know how to succeed as a business.              “They try to adjust their procedures, their prac-      • Build quality into the process and product
    Rather than asking the FDA to update their       tices and their systems to fall in alignment with           (known as “Quality by Design” or “QbD”) from
regulations, The International Conference on         what they’re hearing that the FDA is interested in,”        the development stages forward, rather than
Harmonisation of Technical Requirements for          says Marla Philips, PhD and director of the                 waiting until the end of production to test the
Registration of Pharmaceuticals for Human Use
                                                                                                                 quality of the product.
(ICH) gathered input from experts within the
industry. Through a series of documents, ICH can                                                               • Reduce overall risk and implement continuous
help these companies understand how FDA regula-                                                                  QbD monitoring to ensure their risk strategy’s
tions fit within the business of pharmaceuticals.
                                                     ICH can help companies                                      effectiveness and to prevent the introduction
                                                                                                                 of new risks.
These documents allow companies to learn from
each other, maintain compliance based on avail-
                                                     understand how FDA
                                                                                                               • Improve antiquated processes and analytical
able company resources, and evaluate their current
processes with a clearer understanding of FDA reg-
                                                     regulations fit within the                                  methods in order to improve consistency of
                                                                                                                 quality, which may lead to a more efficient—
ulations.                                            pharmaceutical business.                                    and therefore more cost-effective—process.




The Xavier Leadership Center, Exponent                                        8                                                                       Fall 2008
MITIGATING RISK                                                                                                                     CONCERNS ABOUT APPLYING Q9
“The safest way [to mitigate risk and maintain
                                                         There’s a need to not                                                      Since most FDA inspectors do not have industry
compliance],” according to Philips, “is to stick
with something the FDA is comfortable with. If
                                                         only deliver a product                                                     experience, some companies are afraid to change
                                                                                                                                    from an existing process to one that—while scien-
they come in and see a process they’re not com-          that’s effective, but also                                                 tifically equivalent—may not be easily understood
fortable with, your product may not be approved.                                                                                    by inspectors who lack the experience to under-
And every day that it’s not approved is big money        to be more efficient.                                                      stand the scientific justification. But many compa-
lost.”                                                                                                                              nies do not sufficiently document scientific
   For the sake of ensuring FDA compliance and                                                                                      rationale and justification. Without this documen-
mitigating risk, companies are encouraged to ana-                                                                                   tation, they cannot maintain GMP compliance and
lyze their existing systems, evaluate risks within       DEVELOPING STRATEGIES                                                      inspectors cannot determine if the rationale is sci-
those systems and assign resources to address                                                                                       entifically sound.
                                                         Some QRM strategies may help to mitigate numer-
those risks.                                                                                                                            “[ICHQ9] is not new information in general, but
                                                         ous risks at once. “When you develop a strategy
   “[The FDA has] inspectors who’ve been in the                                                                                     it’s important to the FDA regulators and to the
                                                         for one risk,” notes Philips, “it could mitigate
industry for years,” says Philips, “and they might                                                                                  overall pharmaceutical industry. If the FDA can
                                                         another. Think through proactively. Ask yourself
go in and be looking for these same [old process-                                                                                   inspect more companies with fewer inspectors, and
                                                         what’s involved?
es] and not be comfortable trying to understand                                                                                     if technically advanced processes can be made
                                                         If you change one thing, how does it cascade
the scientific justification [of the new process].”                                                                                   more efficient, then prescription drug costs can go
                                                         through? Or if you cover another risk more
Both the companies and the inspectors want to                                                                                       down. And by instituting QbD, consumers can still
                                                         intensely, what other risks are covered?” As you
maintain existing processes that have been shown                                                                                    have safe and effective drugs.”
                                                         develop QRM strategies, focus your resources on
to support compliance and have been historically
                                                         areas of highest risk. And as you apply ICHQ9 to
accepted by FDA inspectors. But in a competitive
                                                         your business, make sure you can help FDA inspec-
industry, these standard processes may not be
                                                         tors understand and accept your QRM processes.
enough.

STAYING COMPETITIVE AND COMPLIANT
   Understanding that companies need to make a
profit while staying compliant, the FDA issued
                                                                      High




“cGMPs for the 21st Century” to address current
good manufacturing practices in the pharmaceuti-
cal industry. Through this document, the FDA is
driving efficiencies in the operation of a pharma-
ceutical business while fostering compliance with
                                                                                                Mitigate                                                    Avoid
FDA regulations. According to Philips, there’s a
                                                                  Probability




need to “not only deliver a product that’s effec-
tive, but also to be more efficient. Because when
we don’t, people are paying more money for their
prescriptions and the government is getting a lot
of flack for that. These political pressures are part
of [the FDA’s] drive to focus on risk management.”
   It’s also a question of available resources. The
FDA doesn’t have enough inspectors to evaluate
every company, not only within the United States
but internationally as well. With many pharmaceu-
tical companies outsourcing various parts of their                                                 Accept                                               Transfer
operation, the FDA has to make strategic decisions
about which sites to evaluate. “They’ll generally
look at sites involved with making sterile prod-
                                                                      Low




ucts,” says Philips. “They don’t have the resources
to inspect all the companies, but they hold the
parent companies responsible for compliance of all
these companies [they outsource to].”

                                                                                      Low                                                                                     High
                                                                                                                              Impact
                                                                                Managing multiple risks requires a strategy that considers the probability and impact of the risk, as well as the
                                                                                detectability of the event. Companies should focus resources on risks that have high probability and high
                                                                                impact, while maintaining an effective continuous monitoring system to monitor all identified risks.




                                           Are you interested in learning more about risk
                                           management in the pharmaceutical industry?
                          Visit www.xavier.edu/xlc to learn more about Xavier Leadership Center’s Pharmaceutical Technology Institute today.


The Xavier Leadership Center, Exponent                                                   9                                                                                                 Fall 2008

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Risk Management Article

  • 1. Risk Management: Applying ICHQ9 to the Pharmaceutical Business Since the late 1970s, the pharmaceutical industry UNDERSTANDING ICHQ9 Pharmaceutical Technology Institute at Xavier has been looking for guidance. Before they can In Nov. 2005, ICH issued a document to guide University. “They’re trying to prepare for when the release new drugs to consumers, these companies Quality Risk Management (ICHQ9). Historically, FDA walks through their doors.” need to know how to maintain compliance with companies have prepared for FDA inspections by However, the FDA is encouraging companies to somewhat vague regulations from the FDA. But in reviewing their competitor’s FDA reports to find focus on their internal processes and systems in an increasingly competitive landscape, they also out what the FDA is evaluating. order to: need to know how to succeed as a business. “They try to adjust their procedures, their prac- • Build quality into the process and product Rather than asking the FDA to update their tices and their systems to fall in alignment with (known as “Quality by Design” or “QbD”) from regulations, The International Conference on what they’re hearing that the FDA is interested in,” the development stages forward, rather than Harmonisation of Technical Requirements for says Marla Philips, PhD and director of the waiting until the end of production to test the Registration of Pharmaceuticals for Human Use quality of the product. (ICH) gathered input from experts within the industry. Through a series of documents, ICH can • Reduce overall risk and implement continuous help these companies understand how FDA regula- QbD monitoring to ensure their risk strategy’s tions fit within the business of pharmaceuticals. ICH can help companies effectiveness and to prevent the introduction of new risks. These documents allow companies to learn from each other, maintain compliance based on avail- understand how FDA • Improve antiquated processes and analytical able company resources, and evaluate their current processes with a clearer understanding of FDA reg- regulations fit within the methods in order to improve consistency of quality, which may lead to a more efficient— ulations. pharmaceutical business. and therefore more cost-effective—process. The Xavier Leadership Center, Exponent 8 Fall 2008
  • 2. MITIGATING RISK CONCERNS ABOUT APPLYING Q9 “The safest way [to mitigate risk and maintain There’s a need to not Since most FDA inspectors do not have industry compliance],” according to Philips, “is to stick with something the FDA is comfortable with. If only deliver a product experience, some companies are afraid to change from an existing process to one that—while scien- they come in and see a process they’re not com- that’s effective, but also tifically equivalent—may not be easily understood fortable with, your product may not be approved. by inspectors who lack the experience to under- And every day that it’s not approved is big money to be more efficient. stand the scientific justification. But many compa- lost.” nies do not sufficiently document scientific For the sake of ensuring FDA compliance and rationale and justification. Without this documen- mitigating risk, companies are encouraged to ana- tation, they cannot maintain GMP compliance and lyze their existing systems, evaluate risks within DEVELOPING STRATEGIES inspectors cannot determine if the rationale is sci- those systems and assign resources to address entifically sound. Some QRM strategies may help to mitigate numer- those risks. “[ICHQ9] is not new information in general, but ous risks at once. “When you develop a strategy “[The FDA has] inspectors who’ve been in the it’s important to the FDA regulators and to the for one risk,” notes Philips, “it could mitigate industry for years,” says Philips, “and they might overall pharmaceutical industry. If the FDA can another. Think through proactively. Ask yourself go in and be looking for these same [old process- inspect more companies with fewer inspectors, and what’s involved? es] and not be comfortable trying to understand if technically advanced processes can be made If you change one thing, how does it cascade the scientific justification [of the new process].” more efficient, then prescription drug costs can go through? Or if you cover another risk more Both the companies and the inspectors want to down. And by instituting QbD, consumers can still intensely, what other risks are covered?” As you maintain existing processes that have been shown have safe and effective drugs.” develop QRM strategies, focus your resources on to support compliance and have been historically areas of highest risk. And as you apply ICHQ9 to accepted by FDA inspectors. But in a competitive your business, make sure you can help FDA inspec- industry, these standard processes may not be tors understand and accept your QRM processes. enough. STAYING COMPETITIVE AND COMPLIANT Understanding that companies need to make a profit while staying compliant, the FDA issued High “cGMPs for the 21st Century” to address current good manufacturing practices in the pharmaceuti- cal industry. Through this document, the FDA is driving efficiencies in the operation of a pharma- ceutical business while fostering compliance with Mitigate Avoid FDA regulations. According to Philips, there’s a Probability need to “not only deliver a product that’s effec- tive, but also to be more efficient. Because when we don’t, people are paying more money for their prescriptions and the government is getting a lot of flack for that. These political pressures are part of [the FDA’s] drive to focus on risk management.” It’s also a question of available resources. The FDA doesn’t have enough inspectors to evaluate every company, not only within the United States but internationally as well. With many pharmaceu- tical companies outsourcing various parts of their Accept Transfer operation, the FDA has to make strategic decisions about which sites to evaluate. “They’ll generally look at sites involved with making sterile prod- Low ucts,” says Philips. “They don’t have the resources to inspect all the companies, but they hold the parent companies responsible for compliance of all these companies [they outsource to].” Low High Impact Managing multiple risks requires a strategy that considers the probability and impact of the risk, as well as the detectability of the event. Companies should focus resources on risks that have high probability and high impact, while maintaining an effective continuous monitoring system to monitor all identified risks. Are you interested in learning more about risk management in the pharmaceutical industry? Visit www.xavier.edu/xlc to learn more about Xavier Leadership Center’s Pharmaceutical Technology Institute today. The Xavier Leadership Center, Exponent 9 Fall 2008