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Introduction to Thermodynamics for Gas
Turbine Cycles & Cycle Simulation Tools
A	
  Cycle	
  Innova-ons	
  Tutorial	
  Session	
  
by
Pavlos	
  K.	
  Zachos	
  -­‐	
  Luis	
  Sanchez	
  de	
  Leon
Department	
  of	
  Power	
  &	
  Propulsion
Cranfield	
  University,	
  UK
ASME Turbo Expo 2013
San Antonio, US
1
CRANFIELD UNIVERSITY
DEPARTMENT OF POWER & PROPULSION
These slides have been prepared by Cranfield University for the
personal use of tutorial attendees. Accordingly, they may not be
communicated to a third party without the express permission of the
author(s). The slides are intended to support the tutorial in which they
are to be presented. However the content may be more comprehensive
than the presentations they are supporting.
Some of the data contained in the notes/slides may have been obtained
from public literature. However, in such cases, the corresponding
manufacturers or originators are in no way responsible for the accuracy
of such material.
All the information provided has been judged in good faith as appropriate
for the course. However, Cranfield University accepts no liability
resulting from the use of such information.
Disclaimer
2
Who we are...
Pavlos K. Zachos
Lecturer in Aerothermal Performance of Turbomachinery
Department of Power & Propulsion
Cranfield University, UK
p.zachos@cranfield.ac.uk
Luis Sanchez de Leon
Doctoral Researcher in Advanced Cycle Performance
Department of Power & Propulsion
Cranfield University, UK
l.sanchezdeleon@cranfield.ac.uk
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
3
PART I - Thermodynamics in our every day life.
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
4
PART II - A little bit of modelling.
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
5
PART III - A whole lot of modelling.
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
6
Why do you care ?
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
7
The science.
The people.
The product.
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
8
Thermo dynamics
θέρμη (therme)
heat
δυναμική
power
=
theory of relationship between heat and mechanical energy
Aeolipile (or Hero engine)
Hero of Alexandria
1st century AD
[source: Encyclopedia Britannica]
9
source: Wikipedia
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
10
1650
Otto von Guericke
invents the vacuum pump
1656
Boyle & Hooke
notice a correlation between
pressure, temperature and volume
18501750
1824
Carnot
correlates heat , power, energy & engine efficiency
Rankine - Clausius - Lord Kelvin
1st & 2nd Laws of Thermodynamics
1750
Savery
builds the first steam piston engine
to be later improved by Watt
Father of
Thermodynamics
equation of
state
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
11
Entropy, s
Temperature,T
1 2
34
Entropy, s
Temperature,T
1
2
3
4
Entropy, s
Temperature,T
1
2
3
4
v =
const.
v = const.
P = const.
v = const.
Entropy, s
Temperature,T
1
2
3
4
P =
const.
P = const.
Carnot cycle Ideal Otto cycle
Ideal Diesel cycle Ideal Brayton cycleThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
12
13
Why do you care ?
EAT.
BREATH.
TRAVEL.
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
14
Case study:
London to New York
5,526 km
100 days in 1866 by sailing ship
15 days in 1910 by early steam ships
3 days in 1960 by the fastest steam ship
< 8 hrs today by plane !!
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
15
= £475 per kg
[source: http://www.bullionbypost.co.uk on 21.5.2013]
=
Courtesy of Rolls-Royce
per kg
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
16
aerodynamics materials
fuels
emissions
mechanical
integrity
market research
&
logistics
system
integration
cycle
thermodynamics
controls
17
Entropy, s
Temperature,T
1
2
3
4
P =
const.
P = const.
George Brayton
1830 - 1892
Sir Frank Whittle
1907 - 1996
Dr Hans von Ohain
1911 - 1998
Courtesy of Rolls-Royce
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
18
Here’s to the crazy ones.
The misfits.
The rebels.
The troublemakers.
The ones who see things differently.
They are not fond of rules.
And they have no respect for the status quo.
You can praise them, disagree with them, quote,
disbelieve them, glorify or vilify them.
About the only thing you can’t do...
Apple advertising campaign
September 1997
19
...is ignore them...
20
...because they change things
21
...and also the way WE see things...
22
Let’s talk about today...
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
23
6 Trillion kg CO2
source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
24
20,000 kg
CO2 per year and person
4,500 kg
CO2 per year and person
source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
25
26
27
28
450 ppm
source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
29
10% less rainfall
source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
30
Dust storm approaching Stratford,TEXAS - April 1935source: http://www.weru.ksu.edu
31
aerodynamics materials
fuels
emissions
mechanical
integrity
market research
&
logistics
system
integration
cycle
thermodynamics
controls
32
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
33
PART II
34
Families of thermodynamic cycles
Power
cycles
Refrigeration
cycles
Gas
cycles
Vapor
cycles
Closed
cycles
Open
cycles
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
35
Families of thermodynamic cycles
Power
cycles
Refrigeration
cycles
Gas
cycles
Vapor
cycles
Closed
cycles
Open
cycles
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
36
Basic considerations in the analysis of power cycles
1. Study the ideal cycle first
No friction
No heat losses
Quasi-equilibrium compressions & expansions
2. Neglect kinetic and potential energies
3. Use P-v or T-s diagrams
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
37
• Air as working fluid
• Ideal gas
Air standard assumptions
Equation of State: PV = RT
Cp
Cv
= γ R = Cp - Cv
• Semi-perfect gas
Cp / Cv functions of Temperature
γ= 1.33 - Turbines
γ= 1.40 - Compressors
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
38
Internal Energy
=
The total energy contained by a thermodynamic system
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
39
Internal Energy = u(T)
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
40
u(T) + pV = Enthalpy
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
41
u(T) + pV = Enthalpy
u(T) + RT = Enthalpy = h(T)
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
42
Specific Heat Capacity at ConstantVolume
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
43
Specific Heat Capacity at ConstantVolume
=
Cv
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
44
Specific Heat Capacity at ConstantVolume
=
Cv =
du
dT
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
45
Specific Heat Capacity at Constant Pressure
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
46
Specific Heat Capacity at Constant Pressure
=
Cp
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
47
Specific Heat Capacity at Constant Pressure
=
Cp =
dh
dT
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
48
Ideal Gas Model
PV = RT
Internal Energy = u(T) = Cv T
Enthalpy = u(T) + RT = h(T) = Cp T
Cp
Cv
=γ
γ= 1.33 - Turbines
γ= 1.40 - Compressors
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
49
Wilcock R. C.,Young J. B., and Horlock J. H., 2002,“Gas properties as
a limit to gas turbine performance.”
Kyprianidis K., SethiV., Ogaji S. O., PILIDIS P., Singh R., and KALFAS A. I., 2009,
“Thermo-Fluid Modelling for Gas Turbines-Part I:Theoretical Foundation and
Uncertainty Analysis.”
Kyprianidis K., SethiV., Ogaji S. O., PILIDIS P., Singh R., and KALFAS A. I., 2009,
“Thermo-Fluid Modelling for Gas Turbines-Part II: Impact on Performance
Calculations and Emissions Predictions at Aircraft System Level.”
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
50
Entropy, s
Temperature,T
1
2
3
4
P2 =
const.
P1 = const.
heat in
heat out
work
in
maximum cycle pressure
limited by compressor
technology
maximum cycletemperaturelimited by turbinetechnology
work out
Useful
work
(Net)
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
51
Entropy, s
Temperature,T
1
2
3
4
P2 =
const.
P1 = const.
heat in
heat out
work
in
work
out
Compressor Turbine
Combustion
chamber
Ideal Brayton cycle processes:
1-2: Isentropic compression
2-3: Constant pressure heat addition
3-4: Isentropic expansion
4-1: Constant pressure heat rejection
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
52
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
53
win
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
54
win
qin
+
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
55
win
qin
+
wout
-
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
56
win
qin
+
wout
-
qout
-
Inlet
Enthalpy
Outlet
Enthalpy
(qin - qout) + (win - wout) = 0
= -wnet
wnet = qin - qout
Steady-flow process energy balance on a unit-mass basis:
-=
57
wnet = qin - qout
qin = h3 - h2 = cp (T3 - T2)
qout = h4 - h1 = cp (T4 - T1)
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
58
Entropy, s
Temperature,T
1
2
3
4
P2 =
const.
P1 = const.
heat in
heat out
work
in
work
out
Compressor Turbine
Combustion
chamber
Fresh
air
Fuel
Exhaust
gases
work out
wnet = qin - qout
qin = h3 - h2 = cp (T3 - T2)
qout = h4 - h1 = cp (T4 - T1)
ηthermal =
wnet
qin
= 1-
qout
qin
using...
T2
T1
=
P2
P1
( )
γ-1/γ
=
P3
P4
( )
γ-1/γ
=
T3
T4
ηthermal = 1-
1
P2
P1
γ-1/γ
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
59
Entropy, s
Temperature,T
1
2
3
4
P2 =
const.
P1 = const.
heat in
heat out
work
in
work
out
Compressor Turbine
Combustion
chamber
Fresh
air
Fuel
Exhaust
gases
work out
ηthermal = 1-
1
P2
P1
γ-1/γ
ηthermal Pressure ratio
Is this right ?
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
60
Entropy, s
Temperature,T
1
2s
4s2a
in reality...
- no compression/expansion is
isentropic &
- some pressure loss is inevitable
4a
3
ηcompr
ηturb
=
=
h2s - h1
h2a - h1
h3 - h4a
h3 - h4s
Component isentropic
efficiencies:
note
for preliminary cycle
modelling component
efficiencies can be guessed
or estimated
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
61
Case	
  study	
  #1:
Effect	
  of	
  compressor	
  efficiency	
  on	
  cycle	
  performance
Compressor Turbine
Combustion
chamber
- Standard air assumptions
- Standard ISA conditions:
288.15K @ 1 bar
- Constant ηt,is
- T3 = 1600K
- Combustion efficiency=0.98
- Account for cooling flows
isentropic
Isentropic
0.9
0.85
0.8
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
62
0.65
0.7
0.75
0.8
0.85
0.9
0.95
1
1 3 5 7 9 11 13 15
OVERALL PRESSURE RATIO
ISENTROPICEFFICIENCY
POLYTROPIC EFFICIENCY = 0.90
0.85
0.8
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
63
Case	
  study	
  #2:
Effect	
  of	
  Turbine	
  Entry	
  Temperature	
  on	
  cycle	
  performance
Compressor Turbine
Combustion
chamber
- Standard air assumptions
- Standard ISA conditions:
288.15K @ 1 bar
- Constant ηt,is
- Combustion efficiency=0.98
- Account for cooling flows
Assuming a value for the polytropic efficiency of
our compressor a new isentropic efficiency is
calculated for every pressure ratio based on:
TET = 1000 K
1200 K
1400 K
1600 K 1800 K
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
64
Cycle	
  design	
  in	
  a	
  gas	
  turbine	
  performance	
  solver
Use	
  of	
  “BRICKS”
Compressor Turbine
Combustion
chamber
Thrust
per unit flow
Intake
Fresh
air
ALTITUDE
MACH No.
Rel. Humidity
PRESSURE
RECOVERY
FACTOR
PRESSURE
RATIO
POLYTROPIC
EFFICIENCY
BLEED FLOWS
COMBUSTION
EFFICIENCY
PRESSURE
LOSS
TURBINE ENTRY
TEMPERATURE
(TET)
ISENTROPIC
EFFICIENCY
COOLING
FLOWS
Nozzle
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
65
Cycle	
  design	
  in	
  a	
  gas	
  turbine	
  performance	
  solver
Use	
  of	
  “BRICKS”
Compressor Turbine
Combustion
chamber
Intake
Fresh
air
ALTITUDE
MACH No.
Rel. Humidity
PRESSURE
RECOVERY
FACTOR
PRESSURE
RATIO
POLYTROPIC
EFFICIENCY
BLEED FLOWS
COMBUSTION
EFFICIENCY
PRESSURE
LOSS
TURBINE ENTRY
TEMPERATURE
(TET)
ISENTROPIC
EFFICIENCY
COOLING
FLOWS
Output Power
per unit flow
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
66
Case	
  study	
  #3:
Single	
  spool	
  gas	
  generator	
  design	
  space	
  exploraIon
Compressor Turbine
Combustion
chamber
Intake
Fresh
air
ALTITUDE
MACH No.
Rel. Humidity
PRESSURE
RECOVERY
FACTOR
PRESSURE
RATIO
POLYTROPIC
EFFICIENCY
BLEED FLOWS
COMBUSTION
EFFICIENCY
PRESSURE
LOSS
TURBINE ENTRY
TEMPERATURE
(TET)
ISENTROPIC
EFFICIENCY
COOLING
FLOWS
Output Power
per unit flow
0.9
0.98
5%
0.91
Specific
Fuel
Consumption
=
Fuel flow [kg/s]
definitions
or SFC
Specific
Power
=
Net Output [J/s]
Net Output [J/s]
Mass flow [kg/s]
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
67
PR = 3
PR = 6
PR = 15TET = 1000 K
TET = 1200 K
TET = 1400 K
TET = 1600 K
Large size
High weight
Small size
Low weight
Low
technology
High
technology
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
68
Compressor Turbine
Combustion
chamber
Intake
Fresh
air
ALTITUDE
MACH No.
Rel. Humidity
PRESSURE
RECOVERY
FACTOR
PRESSURE
RATIO
POLYTROPIC
EFFICIENCY
BLEED FLOWS
COMBUSTION
EFFICIENCY
PRESSURE
LOSS
TURBINE ENTRY
TEMPERATURE
(TET)
ISENTROPIC
EFFICIENCY
COOLING
FLOWS
Thrust
per unit flow
Nozzle
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
69
High
Pressure
Compressor
Combustion
chamber
Low
Pressure
Compressor
Low
Pressure
Turbine
High
Pressure
Turbine
COMING UP NEXT...
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
70
High
Pressure
Compressor
Combustion
chamber
Low
Pressure
Compressor
Low
Pressure
Turbine
High
Pressure
Turbine
COMING UP NEXT...
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
71
High
Pressure
Compressor
Combustion
chamber
Low
Pressure
Compressor
Low
Pressure
Turbine
High
Pressure
Turbine
COMING UP NEXT...
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
72
High
Pressure
Compressor
Combustion
chamber
Low
Pressure
Compressor
Low
Pressure
Turbine
High
Pressure
Turbine
Combustion
chamber
COMING UP NEXT...
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
73
High
Pressure
Compressor
Combustion
chamber
Low
Pressure
Compressor
Low
Pressure
Turbine
High
Pressure
Turbine
Combustion
chamber
COMING UP NEXT...
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
74
Related textbooks
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
75
Related textbooks
Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools
ASME Turbo Expo San Antonio,Texas, 6th June 2013
76
Introduction to Thermodynamics for Gas
Turbine Cycles & Cycle Simulation Tools
further	
  info,	
  compliments	
  &	
  complaints	
  to	
  be	
  addressed	
  to:
p.zachos@cranfield.ac.uk	
  
ASME Turbo Expo 2013
San Antonio, US
77

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Thermodynamics for gas turbine cycles 1of2

  • 1. Introduction to Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools A  Cycle  Innova-ons  Tutorial  Session   by Pavlos  K.  Zachos  -­‐  Luis  Sanchez  de  Leon Department  of  Power  &  Propulsion Cranfield  University,  UK ASME Turbo Expo 2013 San Antonio, US 1
  • 2. CRANFIELD UNIVERSITY DEPARTMENT OF POWER & PROPULSION These slides have been prepared by Cranfield University for the personal use of tutorial attendees. Accordingly, they may not be communicated to a third party without the express permission of the author(s). The slides are intended to support the tutorial in which they are to be presented. However the content may be more comprehensive than the presentations they are supporting. Some of the data contained in the notes/slides may have been obtained from public literature. However, in such cases, the corresponding manufacturers or originators are in no way responsible for the accuracy of such material. All the information provided has been judged in good faith as appropriate for the course. However, Cranfield University accepts no liability resulting from the use of such information. Disclaimer 2
  • 3. Who we are... Pavlos K. Zachos Lecturer in Aerothermal Performance of Turbomachinery Department of Power & Propulsion Cranfield University, UK p.zachos@cranfield.ac.uk Luis Sanchez de Leon Doctoral Researcher in Advanced Cycle Performance Department of Power & Propulsion Cranfield University, UK l.sanchezdeleon@cranfield.ac.uk Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 3
  • 4. PART I - Thermodynamics in our every day life. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 4
  • 5. PART II - A little bit of modelling. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 5
  • 6. PART III - A whole lot of modelling. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 6
  • 7. Why do you care ? Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 7
  • 8. The science. The people. The product. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 8
  • 9. Thermo dynamics θέρμη (therme) heat δυναμική power = theory of relationship between heat and mechanical energy Aeolipile (or Hero engine) Hero of Alexandria 1st century AD [source: Encyclopedia Britannica] 9
  • 10. source: Wikipedia Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 10
  • 11. 1650 Otto von Guericke invents the vacuum pump 1656 Boyle & Hooke notice a correlation between pressure, temperature and volume 18501750 1824 Carnot correlates heat , power, energy & engine efficiency Rankine - Clausius - Lord Kelvin 1st & 2nd Laws of Thermodynamics 1750 Savery builds the first steam piston engine to be later improved by Watt Father of Thermodynamics equation of state Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 11
  • 12. Entropy, s Temperature,T 1 2 34 Entropy, s Temperature,T 1 2 3 4 Entropy, s Temperature,T 1 2 3 4 v = const. v = const. P = const. v = const. Entropy, s Temperature,T 1 2 3 4 P = const. P = const. Carnot cycle Ideal Otto cycle Ideal Diesel cycle Ideal Brayton cycleThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 12
  • 13. 13
  • 14. Why do you care ? EAT. BREATH. TRAVEL. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 14
  • 15. Case study: London to New York 5,526 km 100 days in 1866 by sailing ship 15 days in 1910 by early steam ships 3 days in 1960 by the fastest steam ship < 8 hrs today by plane !! Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 15
  • 16. = £475 per kg [source: http://www.bullionbypost.co.uk on 21.5.2013] = Courtesy of Rolls-Royce per kg Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 16
  • 18. Entropy, s Temperature,T 1 2 3 4 P = const. P = const. George Brayton 1830 - 1892 Sir Frank Whittle 1907 - 1996 Dr Hans von Ohain 1911 - 1998 Courtesy of Rolls-Royce Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 18
  • 19. Here’s to the crazy ones. The misfits. The rebels. The troublemakers. The ones who see things differently. They are not fond of rules. And they have no respect for the status quo. You can praise them, disagree with them, quote, disbelieve them, glorify or vilify them. About the only thing you can’t do... Apple advertising campaign September 1997 19
  • 22. ...and also the way WE see things... 22
  • 23. Let’s talk about today... Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 23
  • 24. 6 Trillion kg CO2 source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 24
  • 25. 20,000 kg CO2 per year and person 4,500 kg CO2 per year and person source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 25
  • 26. 26
  • 27. 27
  • 28. 28
  • 29. 450 ppm source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 29
  • 30. 10% less rainfall source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 30
  • 31. Dust storm approaching Stratford,TEXAS - April 1935source: http://www.weru.ksu.edu 31
  • 33. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 33
  • 35. Families of thermodynamic cycles Power cycles Refrigeration cycles Gas cycles Vapor cycles Closed cycles Open cycles Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 35
  • 36. Families of thermodynamic cycles Power cycles Refrigeration cycles Gas cycles Vapor cycles Closed cycles Open cycles Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 36
  • 37. Basic considerations in the analysis of power cycles 1. Study the ideal cycle first No friction No heat losses Quasi-equilibrium compressions & expansions 2. Neglect kinetic and potential energies 3. Use P-v or T-s diagrams Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 37
  • 38. • Air as working fluid • Ideal gas Air standard assumptions Equation of State: PV = RT Cp Cv = γ R = Cp - Cv • Semi-perfect gas Cp / Cv functions of Temperature γ= 1.33 - Turbines γ= 1.40 - Compressors Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 38
  • 39. Internal Energy = The total energy contained by a thermodynamic system Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 39
  • 40. Internal Energy = u(T) Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 40
  • 41. u(T) + pV = Enthalpy Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 41
  • 42. u(T) + pV = Enthalpy u(T) + RT = Enthalpy = h(T) Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 42
  • 43. Specific Heat Capacity at ConstantVolume Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 43
  • 44. Specific Heat Capacity at ConstantVolume = Cv Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 44
  • 45. Specific Heat Capacity at ConstantVolume = Cv = du dT Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 45
  • 46. Specific Heat Capacity at Constant Pressure Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 46
  • 47. Specific Heat Capacity at Constant Pressure = Cp Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 47
  • 48. Specific Heat Capacity at Constant Pressure = Cp = dh dT Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 48
  • 49. Ideal Gas Model PV = RT Internal Energy = u(T) = Cv T Enthalpy = u(T) + RT = h(T) = Cp T Cp Cv =γ γ= 1.33 - Turbines γ= 1.40 - Compressors Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 49
  • 50. Wilcock R. C.,Young J. B., and Horlock J. H., 2002,“Gas properties as a limit to gas turbine performance.” Kyprianidis K., SethiV., Ogaji S. O., PILIDIS P., Singh R., and KALFAS A. I., 2009, “Thermo-Fluid Modelling for Gas Turbines-Part I:Theoretical Foundation and Uncertainty Analysis.” Kyprianidis K., SethiV., Ogaji S. O., PILIDIS P., Singh R., and KALFAS A. I., 2009, “Thermo-Fluid Modelling for Gas Turbines-Part II: Impact on Performance Calculations and Emissions Predictions at Aircraft System Level.” Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 50
  • 51. Entropy, s Temperature,T 1 2 3 4 P2 = const. P1 = const. heat in heat out work in maximum cycle pressure limited by compressor technology maximum cycletemperaturelimited by turbinetechnology work out Useful work (Net) Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 51
  • 52. Entropy, s Temperature,T 1 2 3 4 P2 = const. P1 = const. heat in heat out work in work out Compressor Turbine Combustion chamber Ideal Brayton cycle processes: 1-2: Isentropic compression 2-3: Constant pressure heat addition 3-4: Isentropic expansion 4-1: Constant pressure heat rejection Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 52
  • 53. Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 53
  • 54. win Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 54
  • 55. win qin + Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 55
  • 56. win qin + wout - Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 56
  • 57. win qin + wout - qout - Inlet Enthalpy Outlet Enthalpy (qin - qout) + (win - wout) = 0 = -wnet wnet = qin - qout Steady-flow process energy balance on a unit-mass basis: -= 57
  • 58. wnet = qin - qout qin = h3 - h2 = cp (T3 - T2) qout = h4 - h1 = cp (T4 - T1) Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 58
  • 59. Entropy, s Temperature,T 1 2 3 4 P2 = const. P1 = const. heat in heat out work in work out Compressor Turbine Combustion chamber Fresh air Fuel Exhaust gases work out wnet = qin - qout qin = h3 - h2 = cp (T3 - T2) qout = h4 - h1 = cp (T4 - T1) ηthermal = wnet qin = 1- qout qin using... T2 T1 = P2 P1 ( ) γ-1/γ = P3 P4 ( ) γ-1/γ = T3 T4 ηthermal = 1- 1 P2 P1 γ-1/γ Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 59
  • 60. Entropy, s Temperature,T 1 2 3 4 P2 = const. P1 = const. heat in heat out work in work out Compressor Turbine Combustion chamber Fresh air Fuel Exhaust gases work out ηthermal = 1- 1 P2 P1 γ-1/γ ηthermal Pressure ratio Is this right ? Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 60
  • 61. Entropy, s Temperature,T 1 2s 4s2a in reality... - no compression/expansion is isentropic & - some pressure loss is inevitable 4a 3 ηcompr ηturb = = h2s - h1 h2a - h1 h3 - h4a h3 - h4s Component isentropic efficiencies: note for preliminary cycle modelling component efficiencies can be guessed or estimated Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 61
  • 62. Case  study  #1: Effect  of  compressor  efficiency  on  cycle  performance Compressor Turbine Combustion chamber - Standard air assumptions - Standard ISA conditions: 288.15K @ 1 bar - Constant ηt,is - T3 = 1600K - Combustion efficiency=0.98 - Account for cooling flows isentropic Isentropic 0.9 0.85 0.8 Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 62
  • 63. 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 1 3 5 7 9 11 13 15 OVERALL PRESSURE RATIO ISENTROPICEFFICIENCY POLYTROPIC EFFICIENCY = 0.90 0.85 0.8 Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 63
  • 64. Case  study  #2: Effect  of  Turbine  Entry  Temperature  on  cycle  performance Compressor Turbine Combustion chamber - Standard air assumptions - Standard ISA conditions: 288.15K @ 1 bar - Constant ηt,is - Combustion efficiency=0.98 - Account for cooling flows Assuming a value for the polytropic efficiency of our compressor a new isentropic efficiency is calculated for every pressure ratio based on: TET = 1000 K 1200 K 1400 K 1600 K 1800 K Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 64
  • 65. Cycle  design  in  a  gas  turbine  performance  solver Use  of  “BRICKS” Compressor Turbine Combustion chamber Thrust per unit flow Intake Fresh air ALTITUDE MACH No. Rel. Humidity PRESSURE RECOVERY FACTOR PRESSURE RATIO POLYTROPIC EFFICIENCY BLEED FLOWS COMBUSTION EFFICIENCY PRESSURE LOSS TURBINE ENTRY TEMPERATURE (TET) ISENTROPIC EFFICIENCY COOLING FLOWS Nozzle Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 65
  • 66. Cycle  design  in  a  gas  turbine  performance  solver Use  of  “BRICKS” Compressor Turbine Combustion chamber Intake Fresh air ALTITUDE MACH No. Rel. Humidity PRESSURE RECOVERY FACTOR PRESSURE RATIO POLYTROPIC EFFICIENCY BLEED FLOWS COMBUSTION EFFICIENCY PRESSURE LOSS TURBINE ENTRY TEMPERATURE (TET) ISENTROPIC EFFICIENCY COOLING FLOWS Output Power per unit flow Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 66
  • 67. Case  study  #3: Single  spool  gas  generator  design  space  exploraIon Compressor Turbine Combustion chamber Intake Fresh air ALTITUDE MACH No. Rel. Humidity PRESSURE RECOVERY FACTOR PRESSURE RATIO POLYTROPIC EFFICIENCY BLEED FLOWS COMBUSTION EFFICIENCY PRESSURE LOSS TURBINE ENTRY TEMPERATURE (TET) ISENTROPIC EFFICIENCY COOLING FLOWS Output Power per unit flow 0.9 0.98 5% 0.91 Specific Fuel Consumption = Fuel flow [kg/s] definitions or SFC Specific Power = Net Output [J/s] Net Output [J/s] Mass flow [kg/s] Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 67
  • 68. PR = 3 PR = 6 PR = 15TET = 1000 K TET = 1200 K TET = 1400 K TET = 1600 K Large size High weight Small size Low weight Low technology High technology Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 68
  • 69. Compressor Turbine Combustion chamber Intake Fresh air ALTITUDE MACH No. Rel. Humidity PRESSURE RECOVERY FACTOR PRESSURE RATIO POLYTROPIC EFFICIENCY BLEED FLOWS COMBUSTION EFFICIENCY PRESSURE LOSS TURBINE ENTRY TEMPERATURE (TET) ISENTROPIC EFFICIENCY COOLING FLOWS Thrust per unit flow Nozzle Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 69
  • 70. High Pressure Compressor Combustion chamber Low Pressure Compressor Low Pressure Turbine High Pressure Turbine COMING UP NEXT... Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 70
  • 71. High Pressure Compressor Combustion chamber Low Pressure Compressor Low Pressure Turbine High Pressure Turbine COMING UP NEXT... Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 71
  • 72. High Pressure Compressor Combustion chamber Low Pressure Compressor Low Pressure Turbine High Pressure Turbine COMING UP NEXT... Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 72
  • 75. Related textbooks Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 75
  • 76. Related textbooks Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools ASME Turbo Expo San Antonio,Texas, 6th June 2013 76
  • 77. Introduction to Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools further  info,  compliments  &  complaints  to  be  addressed  to: p.zachos@cranfield.ac.uk   ASME Turbo Expo 2013 San Antonio, US 77